Food Safety for ICP 2k3

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    Standards

    FOOD

    SAFETYManagement System

    Presented by Engr. Naomi Cossette R. Luis

    Supervising Science Research Specialist, DOST VI

    December 11, 2010

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    Quick Peek

    GMP and SSOP

    HACCP

    Food Safety Management

    System (ISO 22000) Food Safety system standards

    of interest

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    Once upon a time

    The buzzwords were GMP

    Good Manufacturing Practices

    and SSOP

    Sanitation Standard OperatingProcedures

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    GMP and SSOPSetting the Stage

    GMP is a quality assurance system aimedat ensuring that products are consistentlymanufactured, packed, repacked or held toa quality appropriate for the intended use.

    It is thus concerned with bothmanufacturing and quality controlprocedures.

    ADMINISTRATIVE ORDER NO. 153 S. 2004SUBJECT: REVISED GUIDELINES ON CURRENT GOOD MANUFACTURINGPRACTICE IN MANUFACTURING, PACKING, REPACKING, OR HOLDING

    FOOD Today it is more commonlyknown as cGMP to indicate

    that GMP is dynamic

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    GMP and SSOPA-B-C and do-re-mi

    cGMP guidelines

    Organization

    Premises

    Equipment Sanitation and

    Hygiene

    Production and

    Process Controls Quality Control

    Documentation

    Quality Audits

    Warehousing andDistribution

    Product Recall

    Retention of Samples

    Subcontracting ofManufacture

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    GMP and SSOPA-B-C and do-re-mi

    SSOP are written procedures that anestablishment develops and implements toprevent direct contamination oradulteration of product..

    Available online: http://www.fsis.usda.gov/pdf/ssop_module.pdf

    GMP vs SSOP???

    http://www.fsis.usda.gov/pdf/ssop_module.pdfhttp://www.fsis.usda.gov/pdf/ssop_module.pdf
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    HACCPEliminating Risks

    Hazard Analysisand Critical Control Points

    a management system in which food safety isaddressed through the analysis and control

    of biological, chemical, and physical hazardsfrom raw material production, procurementand handling, to manufacturing, distributionand consumption of the finished product.

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    HACCPEliminating Risks

    Product specific

    Preventive, not reactive

    Designed to minimize the risk of foodsafety hazards

    Pioneered in the 1960s

    First used when foods were developed forthe space program

    Adopted by government and several food

    processors in different countries

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    HACCPEliminating Risks

    Emphasizes process control

    Concentrates on the points in the processthat are critical to the safety of the product

    Preparatory steps

    Establish HACCP plan and HACCP team

    Describe the product

    Identify intended use

    Construct flow diagram

    Confirm flow diagram on-site

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    HACCPEliminating Risks

    Seven Principles of HACCP

    Conduct hazard analysis

    Determine the critical control points

    Establish critical limits

    Establish a system to monitor the CCPs

    Establish corrective actions when a CCPis not under control

    Establish verification procedures

    Establish documentation and record-keeping procedures

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    Food Safety StandardsHaving the same point of view

    Need for international standard for food industrybecame apparent

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    ISO 22000

    Created to encourage harmonization of many nationaland private standards in existence

    Added management systems approach of ISO 9001 tothe food safety standards

    ISO 9001 Quality Management System, used

    worldwide by 700 companies Started in November 2001

    23 National Standard Bodies and manyparticipating organizations

    Final vote for approval on August 2005

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    ISO 22000

    Aligned with ISO 9001

    makes the two standards compatible

    Integrates the

    HACCP principles

    HACCP application steps developed by CodexAlimentarius Commission

    Auditable requirements including the HACCP plan withpre-requisite programs (PRPs)

    Management system certification and not a productcertification

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    ISO 22000

    Advantages

    Internationally recognized

    Auditable

    Applicable in different contexts

    Flexible

    Easily combined with other management systemsand/or with HACCP method

    Has already been implemented by more than 50countries

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    St

    atutor

    y

    and

    regu

    lato

    ry

    auth

    oritie

    s

    Producers of pesticides,

    fertilizers and veterinary drugs.

    Food chain for the production of

    ingredients and additives

    Transport and storage operators

    Producers of equipment

    Producers of cleaning and

    sanitizing agents

    Producers of packaging

    materials

    Service providers

    Crop producers

    Feed producers

    Food manufacturers

    Wholesalers

    Retailers, food service

    operators and caterers

    Secondary food manufacturers

    Primary food producers

    Consumers

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    Other food safety system

    standards Codex Alimentarius

    IFS International Food Standard

    BRC British Retail Consortium

    ISO 9001:2008 Quality ManagementSystem requirements

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    Codex Alimentarius

    Contains principles and guidelines on

    General principles of food hygiene

    HACCP systems and guidelines for its

    application

    Principles for the establishment andapplication of microbiological criteria forfood

    includes standards for all foods, whether

    processed, semi-processed or raw, fordistribution to the consumer.

    Other food safety system

    standards

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    Codex Alimentarius

    Has regulations for

    Food hygiene

    Food additives

    Pesticide residues

    Contaminants

    Labelling and presentation

    Methods of analysis and sampling

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    International Food Standard

    Defines requirements towards

    Management of the quality system

    Management responsibility

    Resource management

    Product realization

    Measurements, analyses, improvements

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    British Retail Consortium

    Majority of UK and many European and globalretailers and brand owners will only considerbusiness with suppliers who have gained

    certification to the appropriate BRC GlobalStandard Food

    BRC requirements

    HACCP system

    Quality Management System

    Factory environment standard

    Product and process control

    Personnel

    Other food safety system

    standards

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    Why all these matters

    Compliance to international trade agreements

    World Trade Organization General Agreementon Tariff and Trade (WTO-GATT)

    Sanitary and Phyto-Sanitary (SPS) measures

    World Trade Organization (WTO)

    Food and Agriculture Organization (FAO)

    Codex Alimentarius Commission

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    Why all these matters Food and Drug Authority

    License to Operate

    cGMP certification

    National Meat Inspection Services

    Certificate of Accreditation for Meat Products Bureau of Fisheries and Aquatic Resources

    GMP and HACCP certification of fish processingplants and establishments

    Food Development Center (National Food Authority)

    GMP and HACCP Accreditation Program for FoodExporters

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    Consumers are taking unprecedented interest in theConsumers are taking unprecedented interest in the

    way food is produced, processed and marketedway food is produced, processed and marketed

    FOODSUPPLY

    FOODPRICES

    FOODCHOICES

    FOODSAFETY

    FOODGUARANTEE

    DEVELOPMENT OF CONSUMERPRIORITIES ON THEIR FOOD SUPPLY

    1930s-40s 1970s-80s 1990s 2000-present1950s-60s

    HACCPCertified GAP

    Certified

    ISOAccredited

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    Why all these matters Institutional development

    Market potential

    New laboratory services

    Low cost analytical services

    Professional growth Updated information

    Research

    Personal advancement

    HACCP generic models for priority products

    Consulting

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    Why all these matters

    The DOST VI Food Safety Program

    Objective: promote the adoption of foodsafety practices to SMEs

    Type of assistance provided

    TrainingsTechnical assistance on GMP and SSOP

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    Why all these matters

    The DOST VI Manufacturing ProductivityExtension Program (MPEX)

    Outsourced process

    Accredited consultants provide assistance

    to enterprises HACCP plan

    Food Safety Management Systems

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    Sources of Information

    Food and Drug Administration Philippineshttp://www.bfad.gov.ph

    National Meat Inspection Service http://nmis.gov.ph

    United States Department of Agriculture Food Safetyand Inspection Service http://www.fsis.usda.gov/

    DOST Food Safety Program Bureau of Fisheries and Aquatic Resources

    http://www.bfar.da.gov.ph

    http://nmis.gov.ph/MC/NMIS_Citizen's_Charter.pdfhttp://nmis.gov.ph/MC/NMIS_Citizen's_Charter.pdfhttp://www.fsis.usda.gov/http://www.bfar.da.gov.ph/http://www.bfar.da.gov.ph/http://www.fsis.usda.gov/http://nmis.gov.ph/MC/NMIS_Citizen's_Charter.pdfhttp://nmis.gov.ph/MC/NMIS_Citizen's_Charter.pdf
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    Quick Review

    GMP and SSOP

    HACCP

    Food Safety Management

    System (ISO 22000) Other food safety system

    standards

    Why all these matters

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    Standards

    FOOD

    SAFETYManagement System

    Presented by Engr. Naomi Cossette R. Luis

    Supervising Science Research Specialist, DOST VI

    December 11 2010