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July 2010

| Böhler Welding Group | The Company I July 2010 2

Böhler Welding Group

Our Company

Our Products

Our Competencies



Our Company

Our Products

Our Competencies


Böhler Welding Group A voestalpine group company

Steel Special Steel Railway Systems Profilform Automotive

€ 8.55 billion39,400 employees

€ 388 million1,800 employees

Revenue in EUR FY 2009/2010

European top player

Worldwide leadership

Worldwide leadership

European leadership

European top player


voestalpine + Böhler Welding Group Passionate about highest quality

A technology leader for demanding applications

Comprehensive quality assurance, from production to customer service

Worldwide presence


From R&D and Production to Customer Service 140 years of know-how

Founder Albert Böhler, 1845-1899

Since 1870: in the steel industry

Since 1926: in the welding consumables business

Mergers and acquisitions of best-in-class welding companies (Thyssen, Böhler, UTP, Avesta Welding, Soudokay, Fontargen)

31 branch offices in 24 countries worldwide

Global network of 11 production plants

Over 1000 selected distribution partners in 65 countries

Customers in 120 countries

A voestalpine group company since 2007


A History of Growth

2010 Böhler Welding Group switched from Böhler-Uddeholm to voestalpine Railway Systems as a separate division

2007 voestalpine acquires Böhler-Uddeholm and division Böhler Thyssen Welding renamed Böhler Welding Group

2005 Böhler Thyssen Welding acquires Avesta Welding

2004 Thyssen Welding Consumables (Thermanit, Phoenix, Union) renamed into brand T-PUT

2003 Böhler-Uddeholm acquires 100% of joint venture Böhler Thyssen Welding

1996 Böhler-Uddeholm and Thyssen merge their welding businesses into the joint venture Böhler Thyssen Welding (Böhler with UTP / Thyssen with Soudokay, Hilarius and Fontargen)

1991 Böhler Welding becomes a separate division in the newly formed Böhler-Uddeholm and acquires UTP

1870 Founding of Böhler & CO in Vienna by the Böhler brothers

| Böhler Welding Group | The Company I July 2010

Continuous Progress Over Decades A long tradition of innovation

1926 – Innovation: “Seelendraht” cored wire – pioneering technology for today's flux cored wire

Basic electrodes for vertical down welding in the pipeline industry

Creep- and heat-resistant filler metals for rapidly developing power plant technology

High-performance nickel-based welding consumables for next-generation power plant technology (700oC)

Double coating technology and fully synthetic electrodes

Introduction of automated hydrogen annealing furnace for treatment of medium alloyed filler metals.

2010 – Innovation: LaserSealedTM technology for flux cored wire which prevents moisture pick up

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MoscowMoscow

IstanbulIstanbulAthensAthens

DrammenDrammen

HaarlemHaarlemOldburyOldbury

ParisParisWallisellenWallisellen

BarcelonaBarcelona

Sao PauloSao Paulo

KapfenbergKapfenberg

Bad Bad KrozingenKrozingen

SeneffeSeneffe

MilanoMilano

MumbaiMumbai

Mexico CityMexico CityHoustonHouston

TorontoTorontoHammHamm

JakartaJakarta

SuzhouSuzhouShanghaiShanghai

DubaiDubai

DDüüsseldorfsseldorf

EisenbergEisenberg

BuzauBuzau

AvestaAvestaMalmMalmöö

BelgradeBelgradeOrchardOrchard ParkPark

ViennaVienna

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Work With Us Around the Globe Our locations

11 production sites31 locations in 24 countriesDistribution partners in 65 countriesSales office & production plant

Sales office


MoscowMoscow

IstanbulIstanbul

AthensAthens

DrammenDrammen

HaarlemHaarlem

OldburyOldbury

ParisParis

WallisellenWallisellen

BarcelonaBarcelona

KapfenbergKapfenberg

Bad Bad KrozingenKrozingen

SeneffeSeneffe

MilanoMilano

HammHammDDüüsseldorfsseldorf

EisenbergEisenberg

BuzauBuzau

AvestaAvesta

MalmMalmöö

BeogradBeograd

ViennaVienna

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Assured Availability and Quality Manufacturing in the heart of Europe

Sales office & production plant

Sales office


Group sales in m€

292330

438

535 533

388

2004 2005 2006 2007 2008 2009

Europe62%

Asia18%

Americas18%

Africa / Australia

2%

You Can Count on Us Future-oriented and reliable

By region

80 years of market experience and customer partnership

European market leader

Focused growth in the Americas, the Middle East and Asia

New production plants in Indonesia and China

Experienced employees and sufficient production capacity to satisfy growing customer demand



Our Company

Our Products

Our Competencies


Let Our Expertise Take You Further We are 100% focused on filler metals

Joint welding

Overlay welding

Cladding

Soldering and brazing


Always the Best Solution Our complete range of filler metals

Range of productsCovered electrodes

MIG/TIG wire

Sub arc wire and flux

Flux cored wires

Solders, pastes, fluxes

Strips for strip cladding

Post-weld cleaning chemicals and pickling pastes

Range of alloysUnalloyed and low alloyed

High strength

High / low temperature

Corrosion resistant

Heat resistant

Aluminum

Nickel-based alloys

Special alloys (nickel, copper, cobalt)

Stainless steel


Understanding Needs Before Talking Products Our brands are tailored to specific needs

Soldering & brazing

Ni-based alloys and maintenance & repair

Overlay welding and cladding for maintenance & repair

Stainless steel

Full range of welding consumables and alloys for high-performance applications

Broad range of welding consumables and alloys


Local Presence, Global Reach 11 production sites ensure a global supply chain

HammKapfenbergBad KrozingenAvestaSeneffeSao PauloMexico CitySuzhouJakartaEisenbergMalmö


In-depth metallurgy know-how and satisfied employees

Continuous quality assurance and external quality certifications

Coordinated production planning across all plants

European quality standards in production

Flexible customization of products to meet local customer demands

Wide range of packaging solutions

Customer-driven stock management and high requirements on delivery quality

Consistent Quality through Superior Performance Linking production and people to customer value


Austria Kapfenberg

One of Europe's first welding consumables production plants , with an 80-year history

Flux cored wire

LaserSealed™ flux cored wire

Stick electrodes

Solid wire

Main Focus of ProductionFacts and Figures

Annual Capacity 30,000 tons

Employees260


Germany Hamm, Bad Krozingen, Eisenberg

Europe's biggest welding consumables production plant (Hamm)

Stick electrodes

Solid wire

Flux

Filler metals and fluxes for brazing and soldering


Annual Capacity 50,000 tons – Solid wire, electrodes, flux 2,000 tons – Special electrodes

250 tons – Soldering and brazing products

Employees600

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Sweden Avesta, Malmö

Established in 1933

Stainless steel electrodes

Post-weld cleaning chemicals and pickling pastes for the treatment of stainless steel


Annual Capacity 3,000 tons electrodes6,000 tons pickling &

cleaning products

Employees85


Established in 1938

Hardfacing flux cored wire for maintenance & repair

Welding fluxes for maintenance & repair

Strips for strip cladding process


Annual Capacity 2,700 tons flux cored wire 4,300 tons fluxes

Employees97

21

Belgium Seneffe


Established in 1972

Stick electrodes

Flux cored wire

Flux cored wire for hardfacing



Employees123

22

Brazil Sao Paulo


Established in 1963

Stick electrodes

Flux cored wires for hardfacing

Fluxes for acetylene soldering

Pickling paste



Employees130

23

Mexico Mexico City


Established in 1997 / extension in 2010 European quality standards

Stick electrodes

Solid wire


Annual Capacity6,000 tons

Employees48

24

Indonesia Jakarta


Established in 2007 European quality standards

Stick electrodes

Solid wire

Flux cored wire


Annual Capacity10,000 tons

Employees140

25

China Suzhou



Our Company

Our Products

Our Competencies


Always a Competent Partner We concentrate on your business

Automotive and Vehicle Manufacturing Structural Steel Works

Iron and Steel Production

Oil and Gas Extraction and Transport Petrochemical and RefineryPower Generation

Rail Transportation and Manufacturing

Mining & Extraction of Natural Resources

Chemical Processing

Cranes and LiftingPulp and Paper

Marine Architecture and Shipbuilding


We Focus on Industry Segments To drive innovation and customer satisfaction

“Best Innovator” Award 2005 for outstanding innovation management

In-depth understanding of market and customer needs

Innovative product development in close collaboration with customers

Application engineering support to ensure optimum results


Thermal power plants

Nuclear power plants

Hydro power plants

Waste combustion

Wind turbines

Solar energy

Sub-SegmentsOwners: Hitachi Power • Alstom • J-Power • RWE

Vattenfall • China Hua-Neng Power CorporationEPC: IHI • Xian Thermal Power InstituteFabricators: Zhejiang Electric Power Constr. • UHLIG Rohrbogen

Tianjin Electric Power Construction • IHIProjects: Aspra Spitia • IG 2 Japan • KW Niederaußem (BoA I, II)

KW Boxberg 1900 MW • KW Lippendorf 1867 MW

Selected References

Boilers

Reactor vessels (nuclear)

Super heaters

Pressure vessels

Steam headers

Applications

29

Power Generation

Evaporators

Membrane walls

Hydro conversion units

Turbines and rotors

Piping


Platforms

Top side modules & assembly

Jack-up rigs

Subsea equipment

Sub-Segments Selected References

Platform structure

Jackets

Hull

Chords to racks

Top side modules

Applications

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Offshore Oil & Gas

Wellheads

Christmas trees

Manifolds

Blowout preventers, valves

Connectors

* supplied to projects via manufacturers

Fabricators: KeppelFels • Aker Solution • FMC • Cameron • GE EPC*: Technip • Aker Engineering • JurongOwners*: Petrobras • Shell • Chevron • Statoil • TotalProjects: P51-, P52-, P54-Oil Platforms • Ekofisk •

Gullfaks ABC


Liquefaction

Storage

Transportation

Regasification

Sub-Segments

• Adriatic LNG Terminal (IT) • Barcelona (Spain)• Sabine Pass (USA) • Costa Azul (Mexico)• Golden Pass (USA) • Guandong (China)• Isle of Grain (UK) • Damietta (Egypt)• Pluto (Australia) • Angola LNG (Angola)

Selected References

Storage tanks

Liquefaction trains

Jetties

Loading arms

Applications

31

LNG (Liquefied Natural Gas)

Connecting pipes

LNG / LPG cargo vessels


Onshore

OffshoreJ-LayS-LayReel Lay

Sub-SegmentsConstructors: CRC • Dodsal • CNPC • Allseas • Serimax

Stroytransgaz • Saipem • Nacap • Bonatti Spiecapac • A.Hak • Punj Lloyd • Sicim

Projects: Shaan-Jing - China • BTC -Turkey • Eastern Gas Pipeline - Australia • Interconnector - North Sea South Pars - Persian Gulf • Mardi Gras - Gulf of Mex.West-East Pipeline - China • OPAL - Germany

Selected References

Vertical down Cellulosic, basic electrodes, self shielding wiresVertical up Basic electrodes, TIG wires, flux cored wiresNarrow gap Solid wiresDouble joints SAW combinations

Welding Procedures

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Pipelines


Gas processing plants

Oil refineries

Petrochemical plants

Petroleum plants

Sub-SegmentsFabricators: ATB • WALTER TOSTO • Euroinox Srl • DediniEPC: Larsen & Toubro • Belleli • FLOUR • Japanese Gas

Company • JGC • PromonOwners: Oman Refinery Company • Rasgas Co. • Mitsubishi Projects: KNPC (Kuwait National Petroleum Co.)

Sohar Refinery • Dolphin Onshore Gas Plant Oman-Sohar

Selected References

Pressure vessels

Coke drums

Hydrofiner reactors

Hydrocrackers

Catalytic reformer reactors

Applications

33

Petrochemical

Heat exchangers

High-pressure steam drums

Reactors

Piping

Furnace


Chemical products

Food processing plants

Seawater desalination

Pulp & Paper

Pharmaceuticals production

Fertilizer

Sub-SegmentsOwners: Stora Enso • SAPIC • BASF • LONZA CHEMIE •

Saudi AramcoEPC: SAIPEM • ANDRITZ AG • Linde • Lurgi TechnipFabricators: Alfa Laval • Larson & Toubro • Bilfal Heavy Industries Projects: Veracell Pulp Mill Brazil • Bandar Imam (PET plant

Iran) • The Khursaniyah Oil and Gas Program • Hawiyah Natural Gas Liquids (NGL) Recovery Program

Selected References

Reactors

Equipment (e.g., separators)

Pipe works

Heat exchangers

Applications

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Chemical Processing


Preparation plants

Blast furnaces

Continuous casting lines

Hot steel mills

Forging

Sub-SegmentsOwners: ArcelorMittal • Dombass • Nippon Steel • Tata SteelEPC: voestalpine • Danieli • SMS Demag • Concast •

Paul Würth

Selected References

Gyratory crusher

Shovel bucket and teeth

Screens

Crusher hammers

Applications

35

Steelworks

Fan blades

Rollers

Forging hammers

Dies


Raw materials

Crushing

Grinding

Heap leach

Solid/liquid separation

Thickening

Flotation

Handling

Sub-SegmentsOwners: Talvivaara • Boliden • Blackstone Nickel • Metal Mines •

Raw Materials Group • BlackstoneEPC: FLSmidth • Ferrit • Krupp Polysius • Outotec

Selected References

Cone / jaw crusher

Hammers

Separating

Boll mill

Flotation cells

Applications

36

Mining

Rotary kiln

Pumps

Filter press


Raw materials

Crushing

Grinding

Drying

Heating

Cooling

Sub-SegmentsOwners: Heidelberger • Holcim • Lafarge • Cemex

Dyckerhoff • Conch CementEPC: FLSmidth • Krupp Polysius • Loesche • Geb. Pfeiffer

KHD Fabricator: UP Plate

Selected References

Roller crushing

Roller breaker

Crusher hammers

Vertical mill

Oven

Applications

37

Cement

Rotary kiln

Separator

Conveying screws

Conveyer chains


Rails

Crossings

Bogies

Sub-Segments

Ukrsalisnyzja / Ukraine

SNCF / France

Network Rail / UK

Trenes de Buenos Aires

Basler Public Transport Services

Siemens

Selected References

Cladding for crossings

Overlay welding for rails

Applications

38

Railway Systems


You Can Be Assured of Highest Quality A selection of our certifications

Certain certificates are valid locally.

39


You Are in Good Company A sample of our customers and partners


The Böhler Welding Group Choosing the right partner

Highly qualified and committed employees

In-depth metallurgical know-how

Highest quality standards

Complete product range

Long-term growth and partnership strategy

80 years of experience handling demanding projects

Satisfied customers in 120 countries


Thank you.

Joining Expertise for the Future..


Disclaimer

The information provided by Böhler Welding Group herein has been compiled with the greatest possible diligence and is updated regularly. Nevertheless, it may contain unintentional or accidental errors. We hereby disclaim any liability, warranty or guarantee for the accuracy, completeness or correctness of this information, or for any consequences in connection with the use of this information. Any decisions by third parties based on this information are entirely their own responsibility.

We appreciate your interest in the group and its products. For further information or assistance, do not hesitate to contact us at: [email protected].

Folie 1 - 3.imimg.com · Our complete range of filler metals. Range of products. Covered...

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