Folding Lockback Knife Hardware Kit Instructions58600

Scales for handle sold separately

2

Select, Label and Cut the “Scales” for the Handle 1. The pieces for the handle are called “scales” and can be cut from domestic or exotic hardwoods, acrylic, bone, antler or other suitable material. (They are not included with the kit.) For this knife kit, the scales should be at least 4" long by 11⁄2" wide and from 1/4" to 3/8" thick.

2. Identify the Left and Right Scales and determine the inside and outside faces. Label accordingly. (As used here, “right” and “left” refer to the sides of the knife handle as oriented when the knife is held in the hand, blade open, edge down.)

3. Square at least one end on each scale – preferably matching ends (to preserve the grain alignment).

4. Trace the outline of the liners. Be sure to butt the squared edge of each scale tight against the flat side of the bolster, and position the liners at the same place on the scales to ensure grain alignment. Be sure you end up with mirror tracings.

5. Using a coping saw, scroll saw or band saw, cut the scales slightly oversized, at least 1/16" outside the trace line.

Mount and Drill the Scales 1. Apply a thin coat of CA glue or epoxy to the outside face of the Left Liner (1).

2. Press the Left Scale against the Left Liner (1), making sure to butt the squared edge of the scale tight against the flat side of the bolster.

3. Verify that the scale is properly aligned with the Left Liner (1), then clamp in place. Allow adhesive to cure.

4. With the liner side facing up, use a 3/32" brad-point bit and the three larger holes as a guide to drill through holes in the Left Scale for the Large Pins (6). To prevent splitting or tear-out, use a sacrificial block under the scale.

5. Use a 1/16" bit in the smaller hole in the Left Liner to drill a through hole for a Small Pin (7).

6. Repeat Steps 1-3 for the Right Liner (2) and Right Scale.

7. With the liner side of the Right Liner/Scale facing up, use a 1/16" bit in the smaller hole in the liner to drill a through hole for a Small Pin (7).

8. Bring the Left Liner/Scale and Right Liner/Scale together, aligning the liners carefully, and clamp in place.

9. Use a 3/32" brad-point bit to extend the holes in Left Liner/Scale through the Right Liner/Scale. To prevent splitting or tear-out, use a sacrificial backer block.

10. Unclamp and separate the Left Liner/Scale and Right Liner/Scale.

Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injuryor property damage.Notice indicates important or helpful information and/or user tips.

> Please read these instructions completely before beginning.

> Be aware that the blade comes sharpened. For your safety, cover the edge with several layers of painter’s tape before you begin working on your custom knife kit. Remove the tape after assembly is complete; if necessary, remove any adhesive residue with hot, soapy water or acetone.

> Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding: • How to safely use the chemical, including potential hazards and recommended first aid measures;

• Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.); • Proper and safe handling, storage and disposal of the chemical.

> The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

To avoid problems when installing the pins, it is important to drill the holes as close as possible to perfectly vertical.

3

PARTS LIST Quantity

1 Left Liner 1 2 Right Liner 1 3 Blade 1 4 Blade Lock 1 5 Rear Spacer 1 6 Large Pin 4 7 Small Pin 2 8 Thumb Stud (2 pieces) 1

Assemble the Knife 1. Install the two-piece Thumb Stud (8) on the Blade (3) by threading the pieces together through the hole near the top of the Blade spine.

2. Install one Small Pin (7) in each liner by tapping it into the small countersunk hole in the inside face of the liner and through the scale.

3. With the liner side of the Right Liner/Scale facing up, insert three Large Pins (6) in the three larger holes in the scale and one Large Pin (6) in the hole in the bolster. Push the pins in until they extend through the Right Liner and only slightly protrude from the other side of the right scale.

4. Slide the Blade Lock (4) onto the Large Pin (6) toward the front of the handle.

5. Slide the Rear Spacer (5) onto the Large Pins (6) at the rear of the handle. If necessary, press the narrow arm of the Rear Spacer toward the bottom of the handle to fit it into the notch in the Blade Lock.

6. Slide the Blade (3) onto the Large Pin (6) extending from the bolster.

7. Position the Left Liner/Scale so that their holes line up with the Large Pins extending through the Right Liner/Scale and carefully press to bring the parts tight together.

Bolster2

7

4 5

7

1

66

6

8

8

3

If the fit is snug, a Spring Tool Set (12394, sold separately) makes it easy to carefully tap the pins into place. if the fit is loose, use CA glue to secure the pins.

Do not apply any adhesive to the Large Pin (6) that extends through the bolster.

Blade is very sharp. Cover with layers of tape while working.

4

Shape and Finish the Scales1. Begin the shaping process with the bolster and the scale edges that abut it on each side. Using flat and round files, a power sander or handheld sandpaper, bring the Large Pin (6) extending through the bolster flush with the bolster surface and shape the thickness and profile of the scale edges to achieve the desired transition to the bolster.

2. Shape the outer edges of the scales flush with the liners and refine the thickness and profile of the handle until the desired contour is achieved.

3. Sand the scale and metal surfaces through progressive grits, up to 600.

4. Apply the finish of your choice to the scales, keeping in mind that, as the knife is used, the handle will come in regular contact with oils that could degrade the finish.

5. Polish as desired.

58600Rev 11/19