FMEA & Poka Yoke 2 Days
2
Productivity & Quality Improvement Program FAILURE MODE AND EFFECT ANALYSIS (FMEA) AND CONTROL PLAN AND POKA YOKE DEFECT PREVENTION OBJECTIVE Failure Mode & Ef fe ct Anal ys is (FMEA) is an established risk assessment methodology to systematically identi fy the pot ential failure of a product or process, assess the impact of the failure, and develop an action plan to eliminate or minimize the impact of the potent ial fail ure by pl anni ng the control. FMEA is focuses on prevent ion , eit her in man ufacturin g or the design pro cesses. The Poka Yoke is the error proofing that should be used to prevent the failure either in part or process. A well-developed and comprehensive FMEA together with poka yoke can greatly reduce the cost of poor quality and it is an interactive process, which will continually improve the quality of your process or product. Shigeo Shingo is credited with creating the concept of zero defects and the techniques of Poka-Yoke (Japanese for mistake-proofing). The approach seeks to remove the causes of defects or, where this is impossible, to inspect each item inexpen sivel y to ensure that it passes the quali ty thresh old - with no defects. This course will provide participant with th e skills • To provide methodology for developing and implementing the FMEA • To presen t the eval uatio n criteria for FMEA. Parti ci pants woul d able to: i. Han ds-on expe rience on h ow to dev el op a full FMEA and Poka Yoke from scratch ü Integrate FME A a nd Poka Yoke as part of the organization ongoing improvement initiatives At the end of the training session, the participants will be assessed their abili ty to develo p the most effectiv e FMEA as been guide in the AIAG FMEA manual. COURSE CONTENT & TIMETABLE Day 1 9:00 Int roduct ion to FMEA Overview of Quality Function Deployment CFT Block Diagram & FTA 10:30Break 10:45Developing Design FMEA & Process FMEA Designing & understanding evaluation criteria 12:30Lunch 13:30RPN calculation New ranking table for severity New ranking table for occurrence New ranking table for detection 15:30Emphasis on RPN threshold Assigning process and product control
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Transcript of FMEA & Poka Yoke 2 Days
8/4/2019 FMEA & Poka Yoke 2 Days
http://slidepdf.com/reader/full/fmea-poka-yoke-2-days 1/2
Productivity & Quality Improvement Program
FAILURE MODE AND EFFECT ANALYSIS (FMEA)AND CONTROL PLAN
AND POKA YOKE DEFECT PREVENTION
OBJECTIVEFailure Mode & Effect Analysis (FMEA) is an established riskassessment methodology to systematically identify the potentialfailure of a product or process, assess the impact of the failure, anddevelop an action plan to eliminate or minimize the impact of thepotential failure by planning the control. FMEA is focuses onprevention, either in manufacturing or the design processes. ThePoka Yoke is the error proofing that should be used to prevent thefailure either in part or process. A well-developed and comprehensiveFMEA together with poka yoke can greatly reduce the cost of poorquality and it is an interactive process, which will continually improvethe quality of your process or product. Shigeo Shingo is credited with
creating the concept of zero defects and the techniques of Poka-Yoke(Japanese for mistake-proofing). The approach seeks to remove thecauses of defects or, where this is impossible, to inspect each iteminexpensively to ensure that it passes the quality threshold - with nodefects.
This course will provide participant with the skills• To provide methodology for developing and implementing theFMEA• To present the evaluation criteria for FMEA. Participants wouldable to:
i. Hands-on experience on how to develop a full FMEA andPoka Yoke from scratch
ü Integrate FMEA and Poka Yoke as part of the organizationongoing improvement initiatives
At the end of the training session, the participants will be assessedtheir ability to develop the most effective FMEA as been guide in theAIAG FMEA manual.
COURSE CONTENT & TIMETABLEDay 19:00 Introduction to FMEA
Overview of Quality Function DeploymentCFTBlock Diagram & FTA
10:30Break10:45Developing Design FMEA & Process FMEA
Designing & understanding evaluation criteria12:30Lunch13:30RPN calculation
New ranking table for severityNew ranking table for occurrence
New ranking table for detection
15:30Emphasis on RPN thresholdAssigning process and product control
8/4/2019 FMEA & Poka Yoke 2 Days
http://slidepdf.com/reader/full/fmea-poka-yoke-2-days 2/2
Through error proofing (Poka Yoke System), Quality controlsystem and Inspection system
16:00Workshop
05:00End
Day 2
09:00Linking FMEA and Poka YokeAssigning process and product control through error proofing(poka yoke system), quality control system and Inspectionsystem
10:30Break10:45Background of Poka-Yoke Methodology12:30Lunch13:30Poka-Yoke: Regulatory Functions
Poka-Yoke: Setting FunctionsPoka-Yoke: Inspection Method
15:30Implementation of Poka-Yoke System
Brainstorming16:00Poka yoke documentation
Case study and group discussion05:00EndFOR WHOM
This course is designed for front line managers, engineers orexecutives to become experts in the Failure Mode & Effect Analysis(FMEA) activities and Poka-Yoke (mistake-proofing) part of theirquality improvement initiatives.
