Flow Tek C4700 Series Cryo ball valve

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BALL VALVE FOR NON-COLD BOX APPLICATION SUITABLE UPTO -196 DEGREE CENTIGRADE

Transcript of Flow Tek C4700 Series Cryo ball valve

  • CRYOGENIC BALL VALVE

    Issue:05/2015 Rev 01 Page 1

    3 Piece C4700 Series

    Ball valves - 2

    Full Port Valve

    Socket & Butt weld Valve

  • CRYOGENIC BALL VALVE

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    Standards of Compliance: Design: ASME B16.34, BS 6364 Thread End Connections: NPT/BSPP/BSPT Socket Weld Connections: ANSI B16.11, Butt Weld Connection: ANSI B16.25 Testing: BS EN 12266 Pt.1&2 Fire Testing API 607 5th Edt, Quality Assurance: ISO 9001-2008

    Certification: PED 97/23/EC Module H

    ATEX Directive 94/9/EC

    Technical Details: Size Range:

    NPS 1/2 - NPS 2 (DN 15 DN 50) Reduced Bore NPS 1/2- NPS 1 1/2 (DN 15- DN 50) Full Bore

    Service: Helium,Hydrogen,Nitrogen,Argon,Oxygen, Methane,Carbon dioxide,LNG

    Class Rating: # 600 Construction: 3 Piece Construction Materials: Austenitic Stainless Steel 316/316L End Connections: Screwed, Butt Weld, Socket weld.

    Operation: Lever Operated, Pneumatic or Electric Actuated

    Temperature Range: -196C to +200C (-320.8F to +392F)

    Cv / Kv Flow Coefficients

    Valve Size AFC47/AC47

    Cv Kv DN15 8 7

    DN 20 12 10

    1 DN 25 32 28

    1 DN 32 57 49

    1 DN 40 80 69

    2 DN 50 104 90

    Limit Stem Input Torque Valve Size

    17-4 PH Nm In-Lb

    DN15 91 800

    DN 20 91 800

    1 DN 25 165 1460

    1 DN 32 165 1460

    1 DN 40 268 2370

    2 DN 50 268 2370

    Reduced Port Valve

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    Design Features in Flow-Tek Cryogenic Valve:

    Extended Socket Weld & Butt Weld ends as standard. Permits inline welding of valves. No need to dis-mantle ends from valve for onsite welding.

    Blowout Proof Stem Polar Seats ISO 5211 Standard compliance on Top of the Bonnet Mistake proof

    There is provision provided on the Ball and Stem. It indicates the relief hole direction in the valve. And also T Mark on the stem showing the Relief hole direction. Application of Cryogenic Valve:

    o Air separation plants o Liquid and Gaseous oxygen production plant o LNG Storage and Distribution plant & LNG Transporation o Ethylene plant o Industrial Low temperature Gas.

    Pressure & Temperature Graph:

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    Exploded View:

    Size :1/2 to 2 (DN 15 DN 50)

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    Material Specification:

    Item Description Material Specification Qty

    1 Body ASTM A351 Gr.CF8M/CF3M/CF8/CF3 1

    2 Screwed End ASTM A351 Gr.CF8M/CF3M/CF8/CF8 2

    3 Ball ASTM A351 Gr.CF8M,ASTM A564 17-4 PH 1

    4 Stem ASTM A564 17-4 PH 1 5* Seat POLAR, TEKFIL 2

    6* Body Seal SPRIAL WOUND SS 316 GRAPHITE GASKET, SPRIAL WOUND SS 316 PTFE GASKET

    2

    7* Stem Thrust seal 25% CARBON FILLED PTFE, NRG 1

    8* Packing GRAPHITE, PTFE 2 9* Follower ASTM A 479 Gr.316 1 10 Disc Spring 17-7 PH 2 11 Stem nut ASTM A194 Gr.8M 1 12 Locking clip ASTM A164 304 1 13 Handle ASTM A240 430 1 14 Serrated Washer SS 316 1 15 Gland nut ASTM A194 Gr.8M 2 16 Sleeve VINYL PLASTISOL 1 17 Stop Pin SS 316 1

    18* Bonnet Seal SPRIAL WOUND SS 316 GRAPHITE GASKET , SPRIAL WOUND SS 316 PTFE GASKET

    1

    19* Stem Bearing PTFE 1 20 Body Bolt A2-70 8 21 Body Bolt Spring Washer SS 304 8 22 Bonnet Bolt A2-70 6

    23 Bonnet bolt Spring Washer SS 304 6

    24 Bonnet ASTM A479 GR.316 1 25 Anti Static Spring SS 316 2 26 Anti Static Ball SS 316 2 27 Flow Arrow ASTM A167 304 2

    28 Stainless Steel Rivet SS 304 4

    Note: *Standard item for repair kits

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    Valve Dimensions: to 2 (DN 15 DN 50)

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    Dimension Table: to 2 (DN 15 DN 50) Reduced Port: Valve Size

    Unit Bore A

    Screwed End

    A Butt

    Weld & Socket weld End

    B C D E F G H I J K L N P App.

    Weight kg./Ib

    Reduced Port

    15 mm 11.2 66 266 20.6 366 8.9 333 304 150 46 36 M5 5.5 7.2 3/8"-UNF 11 1.6

    1/2" inch 0.44 2.6 10.5 0.81 14.4 0.35 13.1 12 5.91 1.81 1.42 M5 0.22 0.28 3/8"-UNF 0.4 3.5

    20 mm 14.3 71 271 24.5 368 8.9 335 304 150 52.1 36 M5 5.5 7.2 3/8"-UNF 13.5 1.8

    3/4" inch 0.56 2.8 10.7 0.96 14.5 0.35 13.2 12 5.91 2.05 1.42 M5 0.22 0.28 3/8"-UNF 0.5 4.0

    25 mm 20.6 94 294 31.7 383 17.5 342 304 187 60.5 42 M5 7.54 7.2 7/16"-UNF 13.5 3

    1" inch 0.81 3.7 11.6 1.25 15.1 0.69 13.5 12 7.36 2.38 1.65 M5 0.3 0.28 7/16"-UNF 0.5 6.6

    32 mm 25.4 108 308 41.3 388 17.5 347 304 187 68.8 42 M5 7.54 7.2 7/16"-UNF 13.5 3.7

    1.1/4" inch 1 4.3 12.1 1.62 15.3 0.69 13.7 12 7.36 2.71 1.65 M5 0.3 0.28 7/16"-UNF 0.5 8.1

    40 mm 31.8 115 315 48.4 400 29.5 347 304 237 79.2 50 M6 8.71 8 9/16"- UNF 13.5 4.9

    1.1/2" inch 1.25 4.5 12.4 1.91 15.7 1.16 13.7 12 9.33 3.12 1.97 M6 0.34 0.31 9/16"-UNF 0.5 10.8

    50 mm 38.1 127 327 56.3 400 29.5 352 304 237 90.7 50 M6 8.71 8.5 9/16"- UNF 17.5 6.1

    2" inch 1.5 5.0 12.9 2.22 15.7 1.16 13.9 12 9.33 3.57 1.97 M6 0.34 0.33 9/16"-UNF 0.7 13.4

    Full Port: Valve Size

    Unit Bore

    A Screwed End

    A Butt

    Weld & Socket

    weld End

    B C D E F G H I J K L N P

    App. Weigh

    t kg./Ib

    Full Port

    15 mm 14.3 67 271 24.5 368 8.9 335 304 150 52.1 36 M5 5.5 7.2 3/8"-UNF 13.5 1.8

    1/2" inch 0.56 2.6 10.7 0.96 14.5 0.35 13.2 12 5.91 2.05 1.42 M5 0.22 0.28 3/8"-UNF 0.5 4.0

    20 mm 20.6 87 294 31.7 383 17.5 342 304 187 60.5 42 M5 7.54 7.2 7/16"-UNF 13.5 3

    3/4" inch 0.81 3.4 11.6 1.25 15.1 0.69 13.5 12 7.36 2.38 1.65 M5 0.3 0.28 7/16"-UNF 0.5 6.6

    25 mm 25.4 99 303 41.3 388 17.5 347 304 187 68.8 42 M5 7.54 7.2 7/16"-UNF 13.5 3.7

    1" inch 1 3.9 11.9 1.62 15.3 0.69 13.7 12 7.36 2.71 1.65 M5 0.3 0.28 7/16"-UNF 0.5 8.1

    32 mm 31.8 108 315 48.4 400 29.5 347 304 237 79.2 50 M6 8.71 8 9/16"- UNF 13.5 4.9

    1.1/4" inch 1.25 4.3 12.4 1.91 15.7 1.16 13.7 12 9.33 3.12 1.97 M6 0.34 0.31 9/16"-UNF 0.5 10.8

    40 mm 38.1 120 323 56.3 400 29.5 352 304 237 90.7 50 M6 8.71 8.5 9/16"- UNF 17.5 6.1

    1.1/2" inch 1.5 4.7 12.7 2.22 15.7 1.16 13.9 12 9.33 3.57 1.97 M6 0.34 0.33 9/16"-UNF 0.7 13.4

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    CRYOGENIC VALVES: How to Order The Flow Tek Cryogenic Ball valve Identification Code 1 2 3 4 5 6 7 8 9 10 11 12

    13 14 15 16 17 18 19 20

    1 0 A F B C 4 7 6 6 6 6 A G / B S P T

    Size Feature Series Body/End Ball/Stem Seat/Seal End Connection

    Size

    Feature

    Body / End

    Seat

    Seal

    End Connection

    Code Nps mm

    Ball / Stem

    5 1/2 15

    A Anti Static

    6

    Stainless Steel

    C POLAR

    G SS Sprial

    wound Graphite

    BSPT BS 21

    7 3/4 20

    F Fire safe

    316/316L

    X TEKFIL

    T SS Sprial

    wound PTFE

    DIN DIN 2999 (BSPP)

    10 1 25

    B Full Bore

    M 17-4PH

    NPT B1.20.1

    12 11/4 32

    C Cryogenic

    BW Buttweld

    15 11/2 40

    SW Socketweld

    20 2 50

    BWO OD tube