Flow planner case study semiconductor assembly and test - 081714

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Case Study: Semiconductor Assembly & Test Purpose/Scope: Visualize and Measure current material flow Recommend relayout changes to smooth flow & reduce distance traveled Results: In 1 week: Material flow for the top 9 products were documented, modeled, and analyzed. 3 relayout changes were created. New layout reduced annual flow by 2.8 million meters / 3.1 million yards BEFORE

Transcript of Flow planner case study semiconductor assembly and test - 081714

Page 1: Flow planner case study   semiconductor assembly and test - 081714

Case Study: Semiconductor Assembly & Test

• Purpose/Scope: • Visualize and Measure current material flow

• Recommend relayout changes to smooth flow & reduce distance traveled

• Results: • In 1 week:

• Material flow for the top 9 products were documented, modeled, and analyzed.

• 3 relayout changes were created.

• New layout reduced annual flow by 2.8 million meters / 3.1 million yards

BEFORE

Page 2: Flow planner case study   semiconductor assembly and test - 081714

BEFORE

AFTER

Case Study: Semiconductor Assembly & Test

Page 3: Flow planner case study   semiconductor assembly and test - 081714

Case Study: Semiconductor Assembly & Test

BEFORE

AFTER

Page 4: Flow planner case study   semiconductor assembly and test - 081714

Case Study: Semiconductor Assembly & Test

BEFORE

AFTER

Page 5: Flow planner case study   semiconductor assembly and test - 081714

Case Study: Semiconductor Assembly & Test

• Purpose/Scope: •� Visualize and Measure current material flow

•� Recommend relayout changes to smooth flow & reduce distance traveled

1 week of modern industrial engineering analysis = 2.8 million meters / 3.1 million yards saved per year

AFTER

BEFORE