Flow Meter Installation & Application Considerations
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Transcript of Flow Meter Installation & Application Considerations
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Flow Meter InstallationFlow Meter Installation
&&
ApplicationApplication
ConsiderationsConsiderations
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Take One -
Sage Flow Meter
Perfectly Designed
Perfectly Built
Perfectly Calibrated
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Your Your Customer’s Customer’s
reactionreaction
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ooooooo…make it go away!ooooooo…make it go away!
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You You gotta be gotta be kidding!kidding!
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HAPPY HAPPY CUSTOMERCUSTOMER
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GoodGoodJobJob
Dude!Dude!
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Application Application ConsiderationsConsiderations
BASIC THEORY of FLOWBASIC THEORY of FLOWSTRAIGHT RUNSSTRAIGHT RUNS
CONDITIONS TO AVOIDCONDITIONS TO AVOIDINSERTION vs INLINE METERSINSERTION vs INLINE METERS
FLOW CONDITIONINGFLOW CONDITIONING
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Basic Theory Basic Theory IN A PERFECT WORLDIN A PERFECT WORLD
FIELD CONDITIONSFIELD CONDITIONS
EQUALEQUAL
CALIBRATION CONDITIONSCALIBRATION CONDITIONS
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APPLICATION CONDITIONSAPPLICATION CONDITIONS GAS CONSTITUENTSGAS CONSTITUENTS
NON-CONDENSINGNON-CONDENSING
PIPE IDPIPE ID
TYPE OF PIPETYPE OF PIPE
UPSTREAM STRAIGHT RUNUPSTREAM STRAIGHT RUN
PROBE INSERTION DEPTHPROBE INSERTION DEPTH
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1) PIPE SIZE
2) GAS
3) UPSTREAM STRAIGHT RUN
4) INSERTION DEPTH
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1) PIPE SIZEa) As ordered and
calibrated?
b) Correct Pipe Schedule?
c) Correct for Velocities?
2) GAS
3) UPSTREAM STRAIGHT RUN
4) INSERTION DEPTH
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1) PIPE SIZE
2) GASa) Correct Gas?
b) Correct % Constituents?
c) Moisture/Particles Present?
3) UPSTREAM STRAIGHT RUN
4) INSTALLATION DEPTH
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1) PIPE SIZE
2) GAS
3) UPSTREAM STRAIGHT RUN
a) Disturbances
b) Multiple Disturbances
c) Fully Developed Flow
4) INSTALLATION DEPTH
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Velocity Profile in a RiverVelocity Profile in a River
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1) PIPE SIZE
2) GAS
3) UPSTREAM STRAIGHT RUN
4) INSTALLATION DEPTH
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Velocity Profile in a PipeVelocity Profile in a Pipe
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CenterCenterProbeProbein Pipein Pipe
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Sage
Prime
Manual
INSTALLATION DEPTH
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Straight Run Straight Run RequirementsRequirements
ElbowsElbowsValvesValvesExpansionsExpansionsReductionsReductions
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FLOW FLOW CONDITIONINGCONDITIONING
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Captive Flow ConditionersCaptive Flow Conditioners
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Captive Conditioners InstalledCaptive Conditioners Installed
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Straight Run RequirementsStraight Run Requirements
DISTURBANCES
WITHOUT CONDITIONING
WITH SAGE CONDITIONING
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9090oo Elbow Effect on Elbow Effect on Velocity ProfileVelocity Profile
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Straight Run RequirementsStraight Run Requirements
One 90° Elbow
W/O CONDITIONING 15 to 25
WITH CONDITIONING 3
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Two 90Two 90oo elbows – same plane elbows – same plane
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Straight Run RequirementsStraight Run Requirements
Two 90° Elbows in the
same plane – within 3 diameters
W/O CONDITIONING 20 to 36
WITH CONDITIONING 5
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Two 90Two 90oo elbows different planes elbows different planes
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Straight Run RequirementsStraight Run Requirements
Two 90° Elbows in
different planes – within 3 diameters
W/O CONDITIONING 40 to 62
WITH CONDITIONING 9
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4 to 1 4 to 1 reductionreduction
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Straight Run RequirementsStraight Run Requirements
Reduction in flow area (4/1)
W/O CONDITIONING 15 to18
WITH CONDITIONING 3
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4 to 1 4 to 1 expansionexpansion
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Straight Run RequirementsStraight Run Requirements
Expansion in flow area (4/1)
W/O CONDITIONING 30 to 84WITH CONDITIONING 10
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1) PIPE SIZE
2) GAS
3) UPSTREAM STRAIGHT RUN
4) INSTALLATION DEPTH
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ACFM vs SCFMACFM vs SCFM
Reference ConditionsReference Conditions
Pressure and Temperature effectsPressure and Temperature effects
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PRESSURE = 1 ATM 1 SCFM (1 ACFM)PRESSURE = 1 ATM 1 SCFM (1 ACFM)
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PRESSURE = 2 ATM 2 SCFM (1 ACFM)PRESSURE = 2 ATM 2 SCFM (1 ACFM)
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PRESSURE = 3 ATM 3 SCFM(1ACFM)PRESSURE = 3 ATM 3 SCFM(1ACFM)
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PRESSURE = 4 ATM 4 SCFM(1ACFM)PRESSURE = 4 ATM 4 SCFM(1ACFM)
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ElectromagneticElectromagnetic&&
Radio FrequencyRadio Frequency
INTERFERENCEINTERFERENCE(EMI / RFI)(EMI / RFI)
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Cummins Gen-SetCummins Gen-Set
VFD
Walkie Talkie
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EMI / RFI INTERFERENCEEMI / RFI INTERFERENCE
ConductedConductedSignal Wires (4-20mA)Signal Wires (4-20mA)Power CablesPower CablesGround ConnectionsGround Connections
Typical Solution: Ferrite BeadsTypical Solution: Ferrite Beads
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EMI / RFI INTERFERENCEEMI / RFI INTERFERENCE
CoupledCoupled
Components with mutual Components with mutual impedanceimpedance
Can occur between two Can occur between two circuits that are not normally circuits that are not normally connected.connected.
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EMI / RFI INTERFERENCEEMI / RFI INTERFERENCE
RadiatedRadiated
Openings of any kindOpenings of any kindin Enclosuresin Enclosures
Openings of any kindOpenings of any kindin Conduits or Cablesin Conduits or Cables
Typical Solutions: 1) Metal EnclosureTypical Solutions: 1) Metal Enclosure 2) Shielded cable or conduit2) Shielded cable or conduit
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EMI / RFI INTERFERENCEEMI / RFI INTERFERENCE
Best Avoided by using Best Avoided by using →→
1) Metal Enclosures with CE Approval1) Metal Enclosures with CE Approvala) Primea) Primeb) Riob) Rio
2) Shielded conduits2) Shielded conduits
3) Ferrite Beads3) Ferrite Beads
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Application SummaryApplication Summary GAS CONSTITUENTSGAS CONSTITUENTS
NON-CONDENSINGNON-CONDENSING
PIPE IDPIPE ID
TYPE OF PIPETYPE OF PIPE
UPSTREAM STRAIGHT RUNUPSTREAM STRAIGHT RUN
PROBE INSERTION DEPTHPROBE INSERTION DEPTH
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It’s Happy Hour!!!