FLOOR HEATING FOR SCREED FLOORS

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www.variotherm.at VarioRast VarioRoll VarioFix VarioNop Installation FLOOR HEATING FOR SCREED FLOORS VarioRast. VarioFix. VarioRoll. VarioNop. Installation instructions e33612 HEATING. COOLING. COMFORT.

Transcript of FLOOR HEATING FOR SCREED FLOORS

Page 1: FLOOR HEATING FOR SCREED FLOORS

www.variotherm.at

Variorast

Varioroll

VarioFix

Varionop

installation

FLOOR HEATING FOR SCREED FLOORSVariorast. VarioFix. Varioroll. Varionop.

installation instructionse33612

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Page 2 | Table of contents Floor heaTing For screed Floors

1. Safety information ................................................................................................................. 31.1 regulations ................................................................................................................................ 31.2 guarantee conditions ................................................................................................................. 31.3 VarioProFile 16x2 laser pipe ..................................................................................................... 31.4 coordination of floor construction ............................................................................................. 3

2. Preparation ........................................................................................................................... 42.1 edge insulation strip .................................................................................................................. 42.2 Vapour barrier/retarder ............................................................................................................. 4

3. Instructions for the VarioProFile 16x2 Laser pipe ................................................................ 53.1 installation layouts ..................................................................................................................... 53.2 Bending (small radii) .................................................................................................................. 53.3 Press-fit connections ................................................................................................................. 6

4. Installation of screed floor heating system .......................................................................... 84.1 Variorast system ....................................................................................................................... 84.2 VarioFix system ........................................................................................................................ 104.3 Varioroll system ...................................................................................................................... 114.4 Varionop system ...................................................................................................................... 12

5. Screed ................................................................................................................................. 135.1 Movement joints ....................................................................................................................... 135.2 Preparation .............................................................................................................................. 145.3 screed material and thickness ................................................................................................ 145.4 screed admixture for cement screed ...................................................................................... 155.5 laying screed ........................................................................................................................... 155.6 residual moisture .................................................................................................................... 155.7 suitable floor covering ............................................................................................................. 15

6. Test logs ............................................................................................................................. 166.1 leak-tightness test in accordance with din ÖnorM en 1264-4 ........................................... 166.2 Functional heating in accordance with din ÖnorM en 1264-4............................................. 176.3 dry heating in accordance with BVF ........................................................................................ 17

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1. safety information | Page 3installation instructions

1. Safety information

1.1 Regulationsobserve the applicable local regulations and standards for electrical and heating installations.

1.2 Guarantee conditionsif the heating system is installed or commissioned incorrectly, all claims on the basis of the manufacturer's warranty and guarantee become void. our relevant current applicable installation instructions are an inte-gral part of our guarantee.

1.3 VarioProFile 16x2 Laser pipeThe VarioProFile 16x2 laser pipe is a multi-layer composite aluminium pipe (100% oxygen diffusion-tight). damage (e.g. denting and scratching) is to be avoided during storage, transport, unloading, unwinding and laying. This type of damage has a detri-mental effect on the creep behaviour. in order to prevent damage to the VarioProFile pipe during the construction phase, high-visibility warning signs should be placed at appropriate locations. The VarioProFile pipe is only weather-resistant to a limited extent, must be shielded from direct sunlight and must not be stored outdoors.The interaction of the air's oxygen with UV rays damages the pipes. normal tempo-

rary storage on the construction site for a few days is permissible.

1.4 Coordination of floor constructionThe following items must be coordinated between the architect, construction manager, installation techni-cian, screed layer and floor layer: •Horizontalmarking •Floorstructurewiththerequiredvapourretarders/barriers •Floorheatingsystem •Typeandthicknessofscreed •Expansionjointsinscreed •Measurementpointsformoisturemeasurement •Floorcovering,withheatsensorsifnecessaryThe installation technician must coordinate or notify others of these discussions as per ÖnorM B2242-1.

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Page 4 | 2. Preparation Floor heaTing For screed Floors

2. PreparationThe rooms must be cleared out, clean and dry. residual plaster and mortar, especially in the corners, must be removed. during laying work, no other tradespersons may be working in the rooms. To prevent the screedfromdryingouttooquickly,theremustbenodraughtsontheconstructionsite(windows,exteriordoors and door frames should be installed).

no conduits (drainage pipes, electrical conduits) that exceed the height of the thermal insulation may be present on the raw slab. in particular, no conduits may run across the room.cold water pipes should be at least 250 mm from the floor heating. if possible, they should only be installed along the exterior walls or, preferably, in separate ducts.

2.1 Edge insulation stripan edge insulation strip is to be installed along the exterior walls and also around columns, steps, door frames, pillars, shafts, etc. before the screed floor heating is installed. as per ÖnorM en 1264-4, the edge insulation strip must allow screed movement of at least 5 mm.

The edge insulation strip runs from the load-bearing subsurface (or the lower edge of the upper insulation) to the upper edge of the covering.The foil of the edge insulation strip is af-fixed to the surface of the floor heating system using the adhesive strip.after the upper covering has been com-pleted, the protruding remainder of the edge insulation strip is removed (by fold-ing down).

2.2 Vapour barrier/retarderdepending on the installation situation and the floor covering, either vapour barriers or vapour retarders must be installed in the floor structure. The necessity of these intermediate layers must be agreed upon in a coordination meeting between the contractors (construction company, screed layer, installation techni-cian, etc.).

edge insulation strip with self-adhesive overlapping foil

Varioroll, for example

Thermal insulation and/or impact sound insulation

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16/10016/100

3. instructions for the VarioProFile 16x2 laser pipe | Page 5installation instructions

3. Instructions for the VarioProFile 16x2 Laser pipein the case of Variotherm floor heating systems for screed floors, the VarioProFile 16x2 laser pipe is al-ways located in the screed itself. The VarioProFile pipe is routed with no twisting from the heating distribu-tionmanifoldtotheroominquestion.

Pipelengthsrequiredperm²:

Pipe spacing Pipe requirement

100 mm 10.0 m/m²

150 mm 6.7 m/m²

200 mm 5.0 m/m²

250 mm 4.0 m/m²

300 mm 3.4 m/m²

3.1 Installation layouts

Bifilar layout: Uniform distribution of surface temperature as the flow is located next to the return.

Meander layout: less uniform distribution of surface temperature, for small, ancillary rooms and periph-eralzones.

3.2 Bending (small radii)For bending with small radii down to 50 mm, the plastic 16/100 pipe bend-ing tool is used. during bending, the pipe must be securely positioned in the groove of the pipe bending tool. Manual bending without heating is possible at room temperatures above +5 °c. at lower temperatures, the VarioProFile pipe is to be pre-heated.Caution: during bending, the technician's hands must be as close as possible to the pipe bending tool in order to prevent kinks from forming.

Meander layout with peripheral zone

Meander layoutBifilar layout with peripheral zoneBifilar layout

Maximum pipe length per heating circuit: 120 m

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3.3 Press-fit connectionsVarioProFile pipes can be joined in a permanent, non-detachable manner using press-fit connections in order to use residual lengths of pipe or for repairs.

Caution: a permanent, tight connection is only guaranteed if original Variotherm system components are used:•VarioProFile16x2Laserpipe•Variothermcalibrationandchamferingtool•Variothermpress-fitcouplingsandVariothermpressingtool

MaintenanceThe press-fitting jaws and pressing tool must be checked at least once a year for correct operation by reMs or an authorised reMs customer service workshop.

Preparation

Pressing procedure for akkuPress (4a)

•Pushthepress-fittingjaws(Z)togetherbyhand(causingthepress-fittingjawstoopen)farenoughsothatthe press-fitting jaws can be placed over the press-fit coupling (5). Place the pressing tool with press-fitting jaws on the press-fit coupling at a right angle to the pipe axis.

•Releasethepress-fittingjawssothattheyclosearoundthepress-fitcoupling(5). •Holdthepressingtoolatthehousinggrip(G)andatthemotorgrip(M).WhenusinganREMSAkkuPress,

hold the switch (s) pressed until the press-fitting jaws are fully closed. This is indicated by an audible click (6).

•Presstheresetlever(R)untilthepressingrollers(P)haveretractedcompletely.Pressthepress-fittingjaws(Z)togetherbyhandsothatthejawscanberemovedfromthepress-fitcoupling(seealsotheREMSakkuPress operating manual).

cut the pipe at right angles to the pipe axis

Use the calibration and chamfering tool to prepare the pipe

Press the press-fitting jawshere (to open) Important: Visual inspection

to check that the press-fitting jaws are fully closed.

slide on the press-fit coupling

as far as it goes(visual inspection of hole)

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2. Preparation | Page 7installation instructions

The following situations must be avoided (danger of gearbox breakage!)

Pressing procedure for eco-Press (4b)

•Thepressingtool'sleverlengthcanbeadjustedtosuitthepressingforceandtheavailablespaceonsite.Use the provided pipe arms with sleeve sockets for extension. always screw pipe arms tight before use (danger of accidents!). secure the selected press-fitting jaws with plug-in bolts.

•Pullthepipearmsfarenoughapart(press-fittingjawsopen)sothatthepress-fittingjawscanbeslidover the press-fit coupling (5). Place the press-fitting jaws on the press-fit coupling at a right angle to the pipe axis.

•Pushpipearmstogetheruntiltheyreachthestopposition(C)(aclickisheardwhentheyreachthestop).only if the press-fitting jaws are fully closed at (a) and at (B) has a correct press connection been carried out. > Visual check (6).

•Re-openthepipearmssothatthejawscanberemovedfromthepress-fitcoupling(seealsotheREMSeco-Press operating manual).

Important: Visual inspectionto check that the press-fitting jaws are fully closed.

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Page 8 | 4. installation of screed floor heating system Floor heaTing For screed Floors

4. Installation of screed floor heating system

4.1 VarioRast system

grid foilBefore installation of the VarioBar, the installed thermal insulation and impact sound insulation is to be covered by the grid foil (thickness: 0.2 mm) with an over-lap of 30 mm. This prevents damage to the insulation layer and stops screed and screed water from penetrating it. Thermal bridg-es and sound bridges are avoided. The overlaps are stuck together using adhesive tape. For easier installation of the pipes, the grid foil markings should match. The self-adhesive, weld-ed-on overlapping foil of the edge insulation strip

is affixed to the installed grid foil.

VarioBar K16/100The VarioBars are installed on the thermal insulation and impact sound insu-lation, which is covered by grid foil. Around 1.5 m of VarioBars are requiredper m². They are fastened using the rear adhesive strip and the fixing needles (3 pcs./m² ≙ 2 pcs./m). click technology:

levelling filling with electricity sup-ply, for example

Thermal insulation and impact sound insulation

Vapour retarder

grid foil as separating layer

cement screed orcalcium sulphate jointless screed

VarioBar

edge insulation stripwith overlapping foil

Example of a possible floor structure using VarioRastVarioRast system

Affixing the overlapping foil

VarioBar and fixing needles

Grid foil and adhesive tape,Dimensions: 1030 mm x 50 mUsable area: 1000 mm x 50 m(for 30 mm overlap)

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VarioProFile 16x2 laser pipeTheVarioProFilepipeisroutedwithnotwistingfromtheheatingdistributionmanifoldtotheroominques-tion. The VarioProFile pipe is clamped into the already fastened VarioBar step by step, in accordance with the specified pipe spacing. it must be ensured that the VarioProFile pipe is surrounded by screed material on all sides and that good heat transfer is guaranteed.(Further information on the VarioProFile pipe can be found in section 3.)

Pipe spacing: 200 mm

Peripheralzone:Pipe spacing100 mm

Fixing needle

Fixing needles in-stalled at an angle

VarioProFile pipe

VarioBar

heating distribution manifold

Peripheralzone

return

Flow install starting from heating distribution manifold

VarioBar VarioProFile16x2 laser pipe

connection pipes:VarioProFile 16x2 laser pipe or pre-insulated Variomodular 16x2 laser pipe

Installation example for the VarioRast system

View from above and cross-section

Installation of the VarioProFile pipe

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Page 10 | 4. installation of screed floor heating system Floor heaTing For screed Floors

VarioFix panelThe VarioFix panel is used to attach the VarioProFile 16x2 laser pipe and as a sepa-rating layer.a positive-locking panel assembly is formed by means of the snap fastening system. at transition points without overlapping strips, the VarioFix panels are to be joined together using the connecting element. levelling elements are installed at transi-tion points to pipeless zones such as doorareasorinmoredensepipezonesneartheheating distribution manifold.

The self-adhesive, welded-on overlapping foil of the edge insulation strip is affixed to the VarioFix panel and is held in place by the VarioProFile pipe (may additionally be affixed with wide adhesive tape). Hollow spaces be-tween the overlapping foil and the VarioFix panel are to be avoided.

VarioProFile 16x2 laser pipeThe VarioProFile pipe is routed with no twisting from the heating distribution manifold to theroominquestion.TheVarioProFilepipeisclampedbetweenthenapsonthepanels,in accordance with the specified pipe spacing and layout, and is thus fastened.(Further information on the VarioProFile pipe can be found in section 3.)

edge insulation strip

Welded-onfoil

adhesive tape

Affixing the overlapping foil

snap fastening system

Layout diagram for VarioFix panels

Connecting element1400 x 100 mm

Levelling element1400 x 200 mm

VarioFix panelDimensions: 1450 x 850 mmUsable area: 1400 x 800 mm(50 mm overlap)

4.2 VarioFix system

Example of a possible floor structure using VarioFixVarioFix system

Thermal insulation and impact sound insulation, 2nd layer

Thermal insulation, 1st layer

Vapourretarder(ifrequired)

cement screed orcalcium sulphate jointless screed

VarioFix panel as a separating layer

edge insulation stripwith overlapping foil

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4. installation of screed floor heating system | Page 11installation instructions

Varioroll thermal insulation and impact sound insulationVarioroll serves as thermal insulation and impact sound in-sulation. The insulation rolls are installed by simply unrolling them in continuous strips along the length of the room. For easier installation of the pipes, the markings on adjacent insu-lation strips should match. one-sided overlapping with self-ad-hesive strips results in a sealed containment structure for the jointless screed or cement screed. at Varioroll joints without self-adhesive strips, adjacent insulation strips are joined using adhesive tape.The self-adhesive, welded-on overlapping foil of the edge in-sulation strip is affixed to the installed Varioroll.

VarioProFile 16x2 laser pipeThe VarioProFile pipe is routed with no twisting from the heating distribution manifoldtotheroominquestion.TheVarioProFilepipeisfas-tened to the Varioroll thermal insulation and impact sound insulation with stapler pins using a stapler, in accordance with the specified pipe spacing and layout. The grid that is printed on the Varioroll helps you to adhere to the intended pipe spacing. Further information on the VarioProFile pipe can be found in section 3.

Tar paper as vapour barrier(e.g. cellar)

Varioroll: special aluminium foil as a separating layer incl. thermal insulation and impact sound insulation

stapler pins

cement screed orcalcium sulphate jointless screed

self-adhesive overlapping foil

adhesive tape

edge insulation stripwith overlapping foil

4.3 VarioRoll system

Example of a possible floor structure using VarioRollVarioRoll system

Affixing the overlapping foil

Installation of VarioRoll thermal insulation and impact sound insulation

StaplingStapler

VarioRoll, each roll 10 m², connect joints with adhesive tape

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Page 12 | 4. installation of screed floor heating system Floor heaTing For screed Floors

4.4 VarioNop system

Example of a possible floor structure using VarioNopVarioNop system

levelling filling with electricity sup-ply, for example

Varionop: Varionop panel as a separating layer incl. thermal insu-lation and impact sound insulation

Vapourretarder(ifrequired)

cement screed orcalcium sulphate jointless screed

edge insulation stripwith overlapping foil

Varionop panelThe Varionop panel is used to attach the VarioProFile 16x2 laser pipe, thermal in-sulation and separating layer. The overlap-ping strips of the nap panels that are located along the wall are to be removed from each panel.a positive-locking panel assembly is formed by means of the snap fastening system. at transition points without overlapping strips, the Varionop panels are to be joined togeth-er using the connecting element. levelling elements are installed at transi-tion points to pipeless zones such as doorareasorinmoredensepipezonesneartheheatingdistributionmanifold.

The self-adhesive, welded-on overlapping foil of the edge insulation strip is affixed to the Varionop panel and is held in place by the VarioProFile pipe (may additionally be affixed with wide adhesive tape). Hollow spaces be-tween the overlapping foil and the VarioNop panel are to be avoided.

VarioProFile 16x2 laser pipeThe VarioProFile pipe is routed with no twisting from the heating distribution manifold to theroominquestion.TheVarioProFilepipeisclampedbetweenthenapsonthepanels,in accordance with the specified pipe spacing and layout, and is thus fastened.(Further information on the VarioProFile pipe can be found in section 3.)

snap fastening system

edge insulation strip

Welded-onfoil

adhesive tape

Layout diagram for VarioNop panels

Affixing the overlapping foil

Connecting element1400 x 100 mm

Levelling element1400 x 200 mm

VarioNop panelDimensions: 1450 x 850 mmUsable area: 1400 x 800 mm(50 mm overlap)

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5. screed | Page 13installation instructions

5. Screed

5.1 Movement jointscement screed expands by about 0.01 mm per metre of length for every temperature increase of 1 K (°c).To ensure tension-free accommodation of this change in length, it is necessary to provide movement joints in the floor structure as defined by the architect or planner.

Requirementsformovementjoints: •Themovementjointsmustprovideforatleast5mmoffreespacebetweenthescreededges •Thenumberofjointsandsizeofthescreedareadependonthescreedmaterialandfloorcover-

ing •Movementjointsmustalwaysbeprovidedinthecaseofbuildingjoints •Heatingpipefeed-throughsaretobefittedwithflexiblesleevetubes(approx.400mm)andthe

number of feed-throughs is to be kept to the minimum possible

T-joint profile 10/70

Example of layout of movement joints

Movement joint

sleeve tube

VarioProFile pipe

Movement joint and pipe installation

Movement joint in door area

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Page 14 | 5. screed Floor heaTing For screed Floors

Sleeve tubePipe installation through a movement joint

VarioProFile pipe elasticjoint compound

elasticjoint compound

elasticjoint compound

Joint profile

Joint profile Joint profileBreaK

sleeve tube

The movement joints are particularly important in the case of ceramic coverings. it is crucial that the move-ment joints run congruently in all layers above the insulation.

5.2 PreparationThe pipes should be pressurised at 2–3 bar when laying the screed (planning and implementation guide-lines for jointless screed on a calcium sulphate basis: ÖnorM B 2232, ÖnorM B 2242, din 18353 and din 18560). The installed VarioProFile pipes must be protected against damage (by spreading boards over them, for example). doors and windows are to be closed. This will allow screed to harden in a uniform manner.

5.3 Screed material and thicknessThe screed material must be suitable for the floor heating system and compatible with the VarioProFile pipe (no bitumen or asphalt screeds!). The VarioProFile pipes must be surrounded by the screed mortar to the maximum extent possible in order to achieve optimum thermal conductivity.The minimum cover above pipes in the case of floating screeds, e.g. according to ÖnorM B 2242-4 or ÖnorM B 2232 and din 18560-2 (approximation), is presented in the table below:

Correct movement joint Incorrect movement joint

Screed type Flexural strength class

Minimum cover above pipes forinsulation layers ≥ 25 mm

surface load 2 kn/m²Point load ≤ 1 kn

surface load 3 kn/m²Point load ≤ 2 kn

calcium-sulphate jointless screed caF

F4 45 mm 55 mmF5 40 mm 50 mm

cement screed cTF4 55 mm 65 mmF5 50 mm 65 mmF6 45 mm 55 mm

Jointless cement screed cTFF4 45 mm 55 mmF5 40 mm 50 mm

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5. screed | Page 15installation instructions

5.4 Screed admixture for cement screedThe Variotherm screed admixture should be used with the specified mixture ratio (approximately 1 vol. % of cement fraction ≙ 0.2 kg/m² for 70 mm screed thick-ness) and has the following properties: •Improvementofwaterretention(temperingwatercanbereducedbyapproxi-

mately 10%)•Increasedplastificationofthescreedmortar•Increasedflexuralstrength•Increasedpressureresistance–thescreedbecomesmorecompactandthere-

fore more abrasion-resistant

5.5 Laying screedonly heating screeds are to be used. if cement screed or calcium-sulphate jointless screed is used, the manufacturer's specifications must be observed. The installation is to be protected against frost damage. if thereisariskoffreezing,appropriatemeasuresaretobetaken.Draughtsshouldbepreventedduringthehardening period. The screed is to be heated in accordance with the logs in section 6.

Screed admixture, 5 or 10 kg

5.6 Residual moistureThe residual moisture of the screed is determined using cM measurement before the floor covering is laid. regardless of the floor covering, the following values must not be exceeded:

Floor surface Max. residual moistureCement screed [%]

Max. residual moistureCalcium sulphate screed [%]

Textile and elastic coverings 1.8 0.3Parquet 1.8 0.3

laminate floor 1.8 0.3ceramic tiles or natural/concrete slabs 2.0 0.3

Wheremeasurementsarebelowthesevalues,dryheatingshouldbeapplied,e.g.inaccordancewithBVF(see section 6.3).

5.7 Suitable floor coveringall floor coverings suitable for floor heating systems may be used on top of screed floor heating systems. Werecommendusingafloorcoveringwithathermalresistanceofamaximumof0.15m²K/W.The evenness of the screed must correspond to ÖnorM din 18202.

"DISTRIBUTION and CONTROL"details regarding system and heating circuit piping, commissioning (filling, flushing, deaerating) and room temperature control can be found in the "disTriBUTion and conTrol" planning and installation instructions. after commissioning, the Variotherm screed floor heating system can be considered maintenance-free.(subject to technical modifications without notice.)

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Page 16 | 6. Test logs Floor heating For screed Floors

6. Test logs

construction project: _____________________________________________________________________

Building owner/occupant: _________________________________________________________________

client: _________________________________________________________________________________

heating installation technician: _____________________________________________________________

architect: ______________________________________________________________________________

other: _________________________________________________________________________________

6.1 Leak-tightness test in accordance with DIN ÖNORM EN 1264-4

The leak-tightness test can be carried out using water or compressed air. Before the screed is installed, the heating circuits are to be tested for leak-tightness by means of a pressure test. The test pressure must be no less than 4 bar and no greater than 6 bar. leak-tightness and test pressure must each be listed sepa-rately in a test report (see log below). if there is a risk of frost, appropriate measures must be taken, such astheuseofantifreezeandcontrollingthebuilding’stemperature.Atthestartofnormaloperation,allantifreezescanbebledoffanddisposedofinaccordancewithnationaloccupational safety regulations; the system must then be flushed three times with clean water.

> Floor heating system incl. connection and piping completed on: ___ . ___ . ______ > Pressure test started on: ___ . ___ . _______________ with test pressure of ____ bar > Pressure test completed on: ___ . ___ . _______________ with test pressure of ____ bar > installation of screed, start on: _______________ completed on: ___ . ___ . ______ > The system water was treated (e.g. as per ÖnorM h5195-1) Yes no >Antifreezewasaddedtothesystemwater Yes no > system pressure during the completion work was _____ bar > The system was checked for leak-tightness on: ___ . _______________ and approved

approval:

Building owner/occupant/client construction management/architect heating installation technician

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6. Test logs | Page 17Installation instructions

6.2 Functional heating in accordance with DIN ÖNORM EN 1264-4

Functional heating is carried out after 21 days at the earliest for cement screeds, and after 7 days at the earliest for calcium sulphate screeds. The manufacturer's specifications must be observed for all screed materials.Functional heating begins with a flow temperature of between 20 °c and 25 °c, which is to be maintained for at least 3 days. after this, the temperature is set to the maximum design temperature and maintained at this value for at least 4 days. The functional heating procedure must be documented (see log below).

cement screed calcium sulphate jointless screed other: __________________________ > screed work finished on: ___ . ___ . ______ > average screed thickness: _____ mm > Functional heating started on: ___ . ___ . ______ > set flow temperature to 25 °c and maintain this value for 3 days completed > set to max. design temperature and maintain for 4 days completed > Functional heating finished on: ___ . ___ . ______

approval:

Building owner/occupant/client construction management/architect heating installation technician

6.3 Dry heating in accordance with BVF

Requirementsdry heating is generally carried out right after functional heating. in this case, the heating should not be switched off and the flow temperature should not be reduced. cement screed will then generally be at least 28 days old, calcium sulphate screed at least 14 days old. These durations must be added to the dry heating durations given below when estimating the point at which the screed is ready to have a covering fitted. a duration of at least 14 days should generally be planned for dry heating for screed thicknesses up to 70 mm, with correspondingly longer durations for screed thicknesses greater than 70 mm.ThescreedisreadytohaveacoveringfittedwhentherequirementsinTable4onp.19havebeenfulfilled.The cM measurement is decisive here.dry heating or any necessary variants and foil tests must be agreed upon separately and separate contracts awarded for this work.Caution: depending on the heat output of the heat generator, it may be necessary to carry out dry heating on an area-by-area basis. however, all heating circuits must be heated at the same time here for a given screed area.

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Page 18 | 6. Test logs Floor heaTing For screed Floors

documentation > dry heating started right after functional heating? Yes, then proceed to Table 2 no, then proceed to Table 1 > dry heating started on ___ . ___ . ______

(overnight reduction and outdoor temperature regulation switched off)

Table 1

Dry heating duration

Target flow tempera-ture

Measured flow temperature Date, time Tester

1st day 25 °c2nd day 35 °c3rd day 45 °c4th day 55 °c

Table 2

Dry heating duration

Target flow tem-perature

Measured flow temperature Date, time Tester

.....day 55 °c..... day 55 °c..... day 55 °c..... day 55 °c..... day 55 °c..... day 55 °c

..... day Foil test carried out 1) 2)

..... day 55 °c

..... day 55 °c

..... day 55 °c

..... day repeated foil test carried out 1) 2)

..... day readiness for cover-ing tested 1) cM measurement

1) as per specifications/contract from building owner/architect2) if moisture is detected, continue with heating; if no moisture is detected, carry out cM measurement

Table 3: reduction of heating after readiness of screed for covering (without overnight reduction)

Days since start of heating

Target flow tempera-ture

Measured flow temperature Date, time Tester

.....day 45 °c 3)

..... day 35 °c

..... day 25 °c

..... day heating in automatic mode3) or the maximum design temperature

Foil test:affix approx. 500 x 500 mm transparent foil to the screed in an air-tight manner (using ad-hesive tape or silicone)

Moisture Yes/no

Page 19: FLOOR HEATING FOR SCREED FLOORS

6. Test logs | Page 19installation instructions

> dry heating with automatic regulation? no Yes (logs not necessary) > dry heating finished on ___ . ___ . ______ > have rooms been ventilated in accordance with specifications of the screed manufacturer during dry heating? Yes no > The heated floor surface was free of construction materials and other coverings/items?

Yes no > did more than 7 days elapse between the last day of heat reduction/detection of screed moisture and

the start of installation? Yes no > if yes, then repeat heating for at least two days before the start of installation as appropriate or with the

maximum design flow temperature, and then repeat the moisture measurement. Maximum moisture values as per Table 4 not exceeded? Yes no

Table4:Requirementsregardingmaximummoistureinscreed

Floor surface Cement screed Target [%]

Calcium sulphate screed

Target [%]Floor surface 1 Textile and elastic coverings 1.8 0.3Floor surface 2 Parquet 1.8 0.3Floor surface 3 laminate floor 1.8 0.3

Floor surface 4 ceramic tiles or natural/concrete slabs 2.0 0.3

Table 5: Measured moisture values

Room no. Room Floor surface Meas. point (if appl.) Target value [%] Actual value [%]

> Floor covering installation started on ___ . ___ . ______ > Floor covering installation completed on ___ . ___ . ______

approval with date/signature (if involved, contracted, monitored or carried out)

Contracted by build-

ing owner/clientMonitored by constr.

mgmt./architectCarried out by

heating engineerCarried out by

floor surface layer

dry heating

Foil test

Moisture measure-ment

Page 20: FLOOR HEATING FOR SCREED FLOORS

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