Flexure and Shear Design of Corbel Bracket

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    11.1 INTRODUCTION

    Corbel or bracket is a reinforced concrete member is a short-haunched cantilever used to support the

    reinforced concrete beam element. Corbel is structural element to support the pre-cast structural

    system such as pre-cast beam and pre-stressed beam. The corbel is cast monolithic with the column

    element or wall element.

    This chapter is describes the design procedure of corbel or bracket structure. Since the load from pre-

    cast structural element is large then it is very important to make a good detailing in corbel.

    11.2 BEHAVIOR OF CORBEL

    The followings are the major items show the behavior of the reinforced concrete corbel, as follows :

    The shear span/depth ratio is less than 1.0, it makes the corbel behave in two-dimensional

    manner.

    Shear deformation is significant is the corbel.

    There is large horizontal force transmitted from the supported beam result from long-term

    shrinkage and creep deformation.

    Bearing failure due to large concentrated load.

    The cracks are usually vertical or inclined pure shear cracks.

    The mode of failure of corbel are : yielding of the tension tie, failure of the end anchorage of the

    tension tie, failure of concrete by compression or shearinga and bearing failure.

    The followings figure shows the mode of failure of corbel.

    CHAPTER

    11THE FLEXURE AND SHEARDESIGN OF CORBELBRACKET)

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    Vu Vu

    Vu Vu

    Nu

    DIAGONAL SHEAR SHEAR FRICTION

    VERTICAL SPLITINGANCHORAGE SPLITING FIGURE 11.1 MODES OF FAILURE OF CORBEL

    11.3 SHEAR DESIGN OF CORBEL

    11.3.1 GENERAL

    Since the corbel is cast at different time with the column element then the cracks occurs in the interface

    of the corbel and the column. To avoid the cracks we must provide the shear friction reinforcement

    perpendicular with the cracks direction.

    ACI code uses the shear friction theoryto design the interface area.

    11.3.2 SHEAR FRICTION THEORY

    In shear friction theory we use coefficient of friction to transform the horizontal resisting force

    into vertical resisting force.

    The basic design equation for shear reinforcement design is :

    un VV [11.1]

    where :

    Vn = nominal shear strength of shear friction reinforcement

    Vu = ultimate shear force

    = strength reduction factor (= 0.85)

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    Vu

    Avf fy

    Avf fy

    SHEAR FRICTION REINFORCEMENT

    ASSUMED CRACKf

    FIGURE 11.1 SHEAR FRICTION THEORY

    The nominal shear strength of shear friction reinforcement is :

    TABLE 11.1 SHEAR FRICTION REINFORCEMENT STRENGTH

    VERTICAL

    SHEAR FRICTION

    REINFORCEMENT

    INCLINED

    SHEAR FRICTION

    REINFORCEMENT

    Vn Avf Vn Avf

    = yvfn fAV

    =

    y

    nvf

    f

    VA

    =y

    u

    vff

    V

    A

    ( )ffyvfn cossinfAV +=

    ( )ffyn

    vfcossinf

    VA

    +=

    ( )ffy

    u

    vfcossinf

    V

    A+

    =

    where :

    Vn = nominal shear strength of shear friction reinforcement

    Avf = area of shear friction reinforcement

    Fy = yield strength of shear friction reinforcement

    = coefficient of friction

    TABLE 11.2 COEFFICIENT OF FRICTION

    METHODCOEFFICIENT OF FRICTION

    Concrete Cast Monolithic 1.4

    Concrete Placed Against Roughened

    Hardened Concrete 1.0

    Concrete Placed Against unroughened

    Hardened Concrete0.6

    Concrete Anchored to Structural Steel 0.7

    The value of is :

    = 1.0 normal weight concrete

    = 0.85 sand light weight concrete

    = 0.75 all light weight concrete

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    The ultimate shear force must follows the following condiitons :

    ( ) db'f2.0V wcu

    ( ) db50.5V wu

    [11.1]

    where :

    Vu = ultimate shear force (N)

    fc = concrete cylinder strength (MPa)

    bw = width of corbel section (mm)

    d = effective depth of corbel (mm)

    11.3.3 STEPBYSTEP PROCEDURE

    The followings are the step by step procedure used in the shear design for corbel (bracket), as

    follows :

    Calculate the ultimate shear force Vu.

    Check the ultimate shear force for the following condition, if the following condition is not achieved

    then enlarge the section.

    ( ) db'f2.0V wcu

    ( ) db50.5V wu

    Calculate the area of shear friction reinforcementAvf.

    VERTICAL

    SHEAR FRICTION

    REINFORCEMENT

    INCLINED

    SHEAR FRICTION

    REINFORCEMENT

    Vn Avf Vn Avf

    = yvfn fAV

    =

    y

    nvf

    f

    VA

    =y

    u

    vff

    V

    A

    ( )ffyvfn cossinfAV += ( )ffy

    nvf

    cossinf

    VA

    +=

    ( )ffy

    u

    vfcossinf

    V

    A+

    =

    The design must be follows the basic design equation as follows :

    un VV

    11.4 FLEXURAL DESIGN OF CORBEL

    11.4.1 GENERAL

    The corbel is design due to ultimate flexure moment result from the supported beam reaction Vuand

    horizontal force from creep and shrinkage effect Nu.

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    hd

    mind/2

    Nuc

    Vu

    a

    FIGURE 11.2 DESIGN FORCE OF CORBEL

    11.4.2 TENSION REINFORCEMENT

    The ultimate horizontal force acts in the corbel Nucis result from the creep and shrinkage effect of the

    pre-cast or pre-stressed beam supported by the corbel.

    This ultimate horizontal force must be resisted by the tension reinforcement as follows :

    y

    ucn

    f

    NA

    =

    [11.2]

    where :

    An = area of tension reinforcement

    Nuc = ultimate horizontal force at corbel

    fy = yield strength of the tension reinforcement

    = strength reduction factor (= 0.85)

    Minimum value of Nucis 0.2Vuc.

    The strength reduction factor is taken 0.85 because the major action in corbel is dominated by shear.

    11.4.3 FLEXURAL REINFORCEMENT

    dh

    aNuc

    Vu

    Ts

    Cc

    a

    jd

    FIGURE 11.3 ULTIMATE FLEXURE MOMENT AT CORBEL

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    The ultimate flexure moment Muresult from the support reactions is :

    ( ) ( )dhNaVM ucuu += [11.3]

    where :

    Mu = ultimate flexure moment

    Vu = ultimate shear force

    a = distance of Vufrom face of column

    Nuc = ultimate horizontal force at corbel

    h = height of corbel

    d = effective depth of corbel

    The resultant of tensile force of tension reinforcement is :

    yff fAT = [11.4]

    where :

    Tf = tensile force resultant of flexure reinforcement

    Af = area of flexure reinforcement

    fy = yield strength of the flexure reinforcement

    The resultant of compressive force of the concrete is :

    ( )= cosba'f85.0C cc [11.5]

    where :

    Cc = compressive force resultant of concrete

    fc = concrete cylinder strength

    b = width of corbel

    a = depth of concrete compression zone

    The horizontal equilibrium of corbel internal force is :

    scTC0H

    ==

    ( ) yfc fAcosba'f85.0 =

    ( )=

    cosb'f85.0

    fAa

    c

    yf

    [11.6]

    The flexure reinforcement area is :

    =

    2

    adf

    MA

    y

    uf

    [11.7]

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    ( )

    =

    2

    cosb'f85.0

    fA

    df

    MA

    c

    yf

    y

    uf

    Cos value can be calculated based on the Tan value as follows :

    a

    jdTan =

    [11.8]

    where :

    a = distance of Vufrom face of column

    jd = lever arm

    Based on the equation above we must trial and error to find the reinforcement areaAf.

    For practical reason the equation below can be used for preliminary :

    ( )jdfM

    Ay

    uf =

    ( )d85.0fM

    Ay

    uf =

    [11.9]

    where :

    Af = area of flexural reinforcement

    Mu = ultimate flexure moment at corbel

    fy = yield strength of the flexural reinforcement

    = strength reduction factor (= 0.9)

    d = effective depth of corbel

    11.4.4 DISTRIBUTION OF CORBEL REINFORCEMENTS

    a

    dh

    Vu

    Nuc

    (2/3)d

    23Avf+AnAs=

    Avf3

    Ah= 1

    FRAMINGREBAR

    d(2/3)d

    Ah= Af21

    REBARFRAMING

    aAfAs= +An

    Vu

    Nuc

    CASE 1 CASE 2 FIGURE 11.4 DISTRIBUTION OF CORBEL REINFORCEMENTS

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    From the last calculation we already find the shear friction reinforcement Avf, tension

    reinforcement An and flexural reinforcement Af. We must calculate the primary tension

    reinforcementAsbased on the above reinforcements.

    TABLE 11.3 DISTRIBUTION OF CORBEL REINFORCEMENTS

    CLOSED

    STIRRUPCASE AsPRIMARY

    REINFORCEMENTAh LOCATION

    1 nvfs AA3

    2A + nvfs AA

    3

    2A += vfh A

    3

    1A = d

    3

    2

    2 nfs AAA + nfs AAA += fh A2

    1A = d

    3

    2

    where :

    As = area of primary tension reinforcement

    Avf = area of shear friction reinforcement

    An = area of tension reinforcement

    Af = area of flexure reinforcement

    Ah = horizontal closed stirrup

    d = effective depth of corbel

    The reinforcements is taken which is larger, case 1 or case 2, the distribution of the reinforcements is

    shown in the figure above.

    11.4.5 LIMITS OF REINFORCEMENTSThe limits of primary steel reinforcement at corbel design is :

    y

    cs

    f

    'f04.0

    bd

    A=

    [11.10]

    where :

    As = area of primary tension reinforcement

    b = width of corbel

    d = effective depth of corbel

    The limits of horizontal closed stirrup reinforcement at corbel design is :

    ( )nsh AA5.0A [11.11]

    where :

    As = area of primary tension reinforcement

    An = area of tension reinforcement

    11.4.6 STEPBYSTEP PROCEDURE

    The followings are the step by step procedure used in the flexural design for corbel (bracket), as

    follows :

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    Calculate ultimate flexure moment Mu.

    ( ) ( )dhNaVM ucuu +=

    Calculate the area of tension reinforcementAn.

    y

    ucn

    f

    NA

    =

    Calculate the area of flexural reinforcementAf.

    ( )d85.0fM

    Ay

    uf =

    Calculate the area of primary tension reinforcementAs.

    CLOSED

    STIRRUPCASE AsPRIMARY

    REINFORCEMENTAh LOCATION

    1 nvfs AA3

    2A + nvfs AA

    3

    2A += vfh A

    3

    1A = d

    3

    2

    2 nfs AAA + nfs AAA += fh A2

    1A = d

    3

    2

    Check the reinforcement for minimum reinforcement.

    y

    cs

    f

    'f04.0

    bd

    A=

    ( )nsh AA5.0A

    11.5 APPLICATIONS

    11.5.1 APPLICATION 01DESIGN OF CORBEL

    Vu=150000 N

    100Nuc

    400

    200

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    PROBLEM

    Design the flexural and shear friction reinforcement of corbel structure above.

    MATERIAL

    Concrete strength = K 300

    Steel grade = Grade 400

    Concrete cylinder strength = 9.243083.0'fc == MPa

    85.01=

    DIMENSION

    b = 200 mm

    h = 400 mm

    Concrete cover = 30 mm

    d = 370 mm

    DESIGN FORCE

    150000Vu= N

    300001500002.0V2.0N uuc === N

    ( ) ( ) ( ) ( ) 1590000037040030000100150000dhNaVM ucuu =+=+= Nmm

    LIMITATION CHECKING

    ( ) ( ) 3132423702009.242.085.0db'f2.0 wc == N

    ( ) 3459503702005.585.0db5.5 w == N

    ( ) ( ) 345950db5.5313242db'f2.0150000V wwcu =

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    SKETCH OF REINFORCEMENT

    247

    2 LEGS 10

    3D16