Flex Cam – Compact Cam Applications. Flex Cam – Example 1.
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Transcript of Flex Cam – Compact Cam Applications. Flex Cam – Example 1.
Flex Cam – Upwards Cam Piercing
Piercing operations in various negative angled directions
Four 40kN Flex Cams in operation with mechanical pads
Flex Cam – Driver to Cam ratio
Problem
No room for driver and 1:1 motion not possible. Parts with and without holes are needed.
Solution
Power units 40kN stroke 25 and Cam units 15kN stroke 50 are used. A movable driver for Power units are used.
Production rate
100,000 / year
Flex Cam – Cam Piercing
2x HCP040-25 + 4x CC015-24
Production rate 70,000 / year
HCP040-25 + 2x CC015-24
Production rate 500,000 / year
Flex Cam – Cam Piercing
HCP040-60 + CC040-49
Upwards piercing using panel fixture instead of die casting
Flex Cam – Multi-direct. piercing
HCP040-60 + 3x CC015-49
Multi-directional cam piercing in wheel opening, rear fender
Flex Cam – Cam Crimping
HCP090-60 + 8x CC040-24
Compact Cams being used to attach blades around extruded aluminium
Flex Cam – Upwards Flanging
Flange3x HCP090-35
Door inner panel, upwards flanging
3x CC 090-24 (flange mount)
Flex Cam – In-die Clinching
First:
Compact Cam moves the ”die” into position (not showed)Outer position during the clinching
Second:
Compact Cam moves the ”clinching punch” to make the operation
Result
Flex Cam – In-die Clinching
Two operations before One operation today
Production 6,000 refrigerators/day (1.3 million/year)Tool cost 200,000 USD/each (right+left)Cost reduction 4-500,000 USD/ year (handling+bending operation) Additional cost reduction 500,000 USD (less panel thickness, 0.48 to 0.43 mm)Pay-off time Max one yearTotal cost reduction 1 million USD/year
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Flex Cam – Postforming & Calibration
Front fender
Calibrate “wing point”
Skoda Project Oktavia Op. 60 and 70 post forming and calibrate toolTool no.: V3-687-10889/890
Flex Cam – Postforming & Calibration
Compact Cams CC015-49 + CC040-49 as filler and forming calibration
Cam bleeding outside the toolForce Cylinder HCF015-25 for locking function
Mech. stop