Flex 5000 Transfer

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    B e n e f i t s

    Higher Productivity

    Since the transfer pa th is fully p rog ramm able, p resse

    c an run sma ller pa rts faster than a c am -ac tuate d

    transfer. Smoo ther transfer also a llow s faste r spee ds

    without loss of p art con trol.

    Fast Changeover

    Cha nge ove r is as simple a s ca lling up a stored prog

    at the c ontrol pa nel and c onnec ting two finger tool

    ra ils (op tiona l featu re).

    Die Accessibility

    Dies a re easily ac c essed , sinc e the FLEX 5000 is

    mo unted o verhead and the finger rails can b e raise

    c omp letely out of the wa y.

    Reliab ility and Mainta inab ility (R&M)

    Prove n servo-drive, low inertia d esign and few er

    elem ents to wea r result in higher R&M .

    Utilizing Existing Assets

    A FLEX 5000 transfer system c om bined with a n e xist

    p ress c osts muc h less then a new transfer press.

    Dual Pitch Capability

    By splitting the long axis into tw o sep arate units and

    d rives it is now p ossible to ha ve tw o sep a ra te p itche

    and ac com mod ate c onditions where the p itch c ou

    be long er on the first group o f dies within the p ress a

    shorter for sma ller d ies.

    Atlas Tec hnolog ies pa tente d

    FLEX 5000 is a high speed ,

    fully programmable, in-press

    transfer system tha t c an b e

    easily retrofitted to existing

    presses or integ ra ted withnew presses

    FLEX 5000

    In-Press Transfer

    Shown above : An Atla s FLEX 5000 Transfer and Die

    Cha nge System

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    FLEX 5000

    Transfer Stroke : 0-84 (2135 mm)Position Ac c urac y: 0.002 (0.05 mm )

    X-Axis Spee d : 560 ft/ m in. (170m/ min)

    Clamp Stroke: 0-30 (760 mm )

    Position Ac c urac y: 0.001 (0.025 mm )

    Y-Axis Spee d : 365 ft/ m in (111 m/ min)

    Lift Stroke : 0-30 (760 mm)

    Position Ac c urac y: 0.001 (0.025 mm )

    Z-Axis Spee d : 305 ft/ min (93 m/ min)

    Stand ard Part & Tooling Weight: 1200 lbs. (550 kg)

    Number of Die Sta tions: 12 Stand a rd

    (Sing le Ram Press) 16+ Optiona l

    O P T I O N S

    Die autom ation control pa c kage

    Externa l lift unit to c lear tall dies

    Sem i-auto too ling ra il co nnec tions

    Live c am era for remo te a cc ess

    FLEX Fing er Tooling

    Increased pa rt & tooling w eight ca pa city

    Universa l too ling ra ils with p lug-in too ling fingers

    Dual transfer pitch c apab ility

    S P E C I F I C A T I O N S

    Shown above: The At las FLEX 5000 de sign fe a tures low

    ma ss extruded aluminum rails, c om pa c t d rive system an

    ove rhea d mo unt for die ac c essibility.

    Strength, Speed, Power, Ag ility and

    Ambition. It Must Be a FLEX

    Tri-axis, dua l-axis or c ross-bar operation mo des

    Extruded low-ma ss a luminum ra ils a llow for

    high-speed op erations

    Transfer ra ils a re supported a long the leng th of

    the ra il, instea d of a t the end s, for higherrigidity and less deflection

    Anti-bac klash c oup lings imp rove ac c urac y

    and smo othness, while reduc ing w ea r

    Overhead mounted de sign:

    Easy, ope n a c c ess to the d ies

    Bolster is op en for sc rap rem ova l

    Window s are c lear for pa rt feed ing

    Transfer pa th c orner rad ii p rog ramm ability

    Jog c apab ility (forwa rd a nd reverse) is

    inde pe nde nt of press ac tuation

    Fully prog ramm able pa rt sensing

    PC-based rem ote ac c ess d iagnostic s via

    modem