Flex 5000 Transfer
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Transcript of Flex 5000 Transfer
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8/3/2019 Flex 5000 Transfer
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B e n e f i t s
Higher Productivity
Since the transfer pa th is fully p rog ramm able, p resse
c an run sma ller pa rts faster than a c am -ac tuate d
transfer. Smoo ther transfer also a llow s faste r spee ds
without loss of p art con trol.
Fast Changeover
Cha nge ove r is as simple a s ca lling up a stored prog
at the c ontrol pa nel and c onnec ting two finger tool
ra ils (op tiona l featu re).
Die Accessibility
Dies a re easily ac c essed , sinc e the FLEX 5000 is
mo unted o verhead and the finger rails can b e raise
c omp letely out of the wa y.
Reliab ility and Mainta inab ility (R&M)
Prove n servo-drive, low inertia d esign and few er
elem ents to wea r result in higher R&M .
Utilizing Existing Assets
A FLEX 5000 transfer system c om bined with a n e xist
p ress c osts muc h less then a new transfer press.
Dual Pitch Capability
By splitting the long axis into tw o sep arate units and
d rives it is now p ossible to ha ve tw o sep a ra te p itche
and ac com mod ate c onditions where the p itch c ou
be long er on the first group o f dies within the p ress a
shorter for sma ller d ies.
Atlas Tec hnolog ies pa tente d
FLEX 5000 is a high speed ,
fully programmable, in-press
transfer system tha t c an b e
easily retrofitted to existing
presses or integ ra ted withnew presses
FLEX 5000
In-Press Transfer
Shown above : An Atla s FLEX 5000 Transfer and Die
Cha nge System
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8/3/2019 Flex 5000 Transfer
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FLEX 5000
Transfer Stroke : 0-84 (2135 mm)Position Ac c urac y: 0.002 (0.05 mm )
X-Axis Spee d : 560 ft/ m in. (170m/ min)
Clamp Stroke: 0-30 (760 mm )
Position Ac c urac y: 0.001 (0.025 mm )
Y-Axis Spee d : 365 ft/ m in (111 m/ min)
Lift Stroke : 0-30 (760 mm)
Position Ac c urac y: 0.001 (0.025 mm )
Z-Axis Spee d : 305 ft/ min (93 m/ min)
Stand ard Part & Tooling Weight: 1200 lbs. (550 kg)
Number of Die Sta tions: 12 Stand a rd
(Sing le Ram Press) 16+ Optiona l
O P T I O N S
Die autom ation control pa c kage
Externa l lift unit to c lear tall dies
Sem i-auto too ling ra il co nnec tions
Live c am era for remo te a cc ess
FLEX Fing er Tooling
Increased pa rt & tooling w eight ca pa city
Universa l too ling ra ils with p lug-in too ling fingers
Dual transfer pitch c apab ility
S P E C I F I C A T I O N S
Shown above: The At las FLEX 5000 de sign fe a tures low
ma ss extruded aluminum rails, c om pa c t d rive system an
ove rhea d mo unt for die ac c essibility.
Strength, Speed, Power, Ag ility and
Ambition. It Must Be a FLEX
Tri-axis, dua l-axis or c ross-bar operation mo des
Extruded low-ma ss a luminum ra ils a llow for
high-speed op erations
Transfer ra ils a re supported a long the leng th of
the ra il, instea d of a t the end s, for higherrigidity and less deflection
Anti-bac klash c oup lings imp rove ac c urac y
and smo othness, while reduc ing w ea r
Overhead mounted de sign:
Easy, ope n a c c ess to the d ies
Bolster is op en for sc rap rem ova l
Window s are c lear for pa rt feed ing
Transfer pa th c orner rad ii p rog ramm ability
Jog c apab ility (forwa rd a nd reverse) is
inde pe nde nt of press ac tuation
Fully prog ramm able pa rt sensing
PC-based rem ote ac c ess d iagnostic s via
modem