FLENDER STANDARDS - Гидроком · PDF fileIndustrial gear units up to 900,000 Nm The...
Transcript of FLENDER STANDARDS - Гидроком · PDF fileIndustrial gear units up to 900,000 Nm The...
FLENDER STANDARDS
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Products of continuous manufacturing – modular; compatible; available
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When selecting Flender standard components you
gain advantage from:
• The highest efficiencies;
• Fast availability worldwide;
• Leadership in technology;
• The known high Flender quality level;
• An attractive price-performance ratio;
• Fast service.
Flender standard modular components can be com-
bined for nearly any torque range and are compatible
over all series. On the following pages we would like
to convince you of the numerous advantages of the
Flender standard components.
Flender standard components – That’s the way how to
equip your plant with drive systems today!
WE MOVE THE WORLD
Flender Standard Components
Flender is a leading international manufacturer
of mechanical and electrical components for
power transmission equipment.
With its extensive product range Flender is in a posi-
tion to offer any individual drive component, but also
complete drive systems for nearly all branches of
industry.
We put main emphasis on the four core business areas
Standard Components, Applications with high en-
gineering content, Winergy, as well as Service covering
all services around power transmission equipment.
In the standard components segment, Flender has a
rounded off product range in the fields of industrial
gear units, geared motors, couplings, and clutches.
Here, we set the standards for the market and push the
technical development. References from all over the
globe verify our specialist experience in power trans-
mission technology.
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TN(Nm) 100 1,000 10,000 100,000 1,000,000 10,000,000
Torque range
FLENDER gear units
MOTOX® geared motors
PLANUREX®
planetary gear units
CAVEX® worm gear units
Couplings and clutches
620 900,000
30 80,000
100 360,000
15 10,000,000
22,000 2,600,000
From 15 up to 10,000,000 Nm
Industrial gear units up to 900,000 Nm
The FLENDER gear unit series is a universal
standard gear unit range which has been
developed for the use in nearly all fields of the
mechanical power transmission technology.
The product range has been designed as a modular
construction system enabling extraordinarily short
delivery times. Important add-on pieces have already
been integrated into the standard product range, so
that the adaptation of a gear unit to your special
requirements will have no negative effect on the
delivery time.
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FLENDERGEAR UNITS
FLENDER gear unit with
bevel-helical gear stage
FLENDER gear unit
with helical gear stage
The most important features are:
• Helical and bevel-helical gear units;
• Universally applicable;
• Modular construction system;
• Fast availability worldwide;
• High power capacity;
• Worldwide tried and tested in more
than 60,000 drive systems.
• Construction of gear units according to
specification 94/9/EG (Atex95) is possible
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The dynamic global markets demand shorter
and shorter delivery times. Flender has taken
account of this trend with the new Fast Track®
concept.
The Fast Track® gear units represent a special selection
from the FLENDER gear unit range and are available in
eight sizes with very short delivery times ex works.
Based on the technical advantages of the standardized
FLENDER gear units, the helical and bevel-helical gear
units of the Fast Track® range thus are without competi-
tion in the field of industrial gear units.
The extremely short delivery times are possible owing
to an automatized order handling system in combina-
tion with assembly lines specially designed for the Fast
Track® series.
Technical information:
Fast Track® gear units
Types Helical and bevel-helical gear units
Sizes 8
Gear stages 2 to 4 stages
Power ratings up to 200 kW
Transmission ratios i = 6.3 … 450
Torques up to 80,000 Nm
Very short delivery times
Technical information:
FLENDER gear units
Types Helical and bevel-helical gear units
Sizes 24
Gear stages 1 to 4 stages
Power ratings up to 4,500 kW
Transmission ratios i = 1 … 450
Nominal torques up to 900,000 Nm
Mounting positions horizontal and vertical
Numerous customer-specific requirements have
been standardized and included in the following sub-
ranges of the FLENDER gear unit series:
• Belt conveyor drives
• Aerator drives
• Bucket elevator drives
• Agitator drives
• Cooling tower drives
• Travelling gear drives
• Extruder drives
• Paper machine drives
• Water turbine drives
• Gear units with extended total centre distance
• Bevel gear units
For many years, geared motors from Flender
have been setting standards in power trans-
mission technology. For any application you will
find a suitable drive among the Flender geared
motor range.
Flender keeps things moving wherever quality and reli-
ability are required. Modular design is not a new trend,
but a parameter of effectiveness. For it facilitates
economical, fast and reliable adaptation of a complex
product to different industry-specific requirements.
With MOTOX®, Flender provides a product range that
has been developed in accordance with a modular
construction system comprising the MOTOX®-N and
MOTOX®-G geared motors series, the MODULOG® add-
on motors, and the MOTOX®-Drive and MOTOX-Master
frequency inverters as well as the MOTOX®-Starter.
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Size is what matters. This is why Flender backs maxi-
mum power capacity for as small as possible gear
units. Here we are leading, and this represents a
benefit for our customers: cost reduction.
MOTOX®-N
Geared motors up to 20,000 Nm
Mounting variants:
• Foot-mounted design
• Flange-mounted design
• Solid shaft
• Hollow shaft
• Shrink disk
• Splined shaft
• Centering flange
• Torque reaction arm
Drive variants:
• Asynchronous motors
• EExe-, EExd(e) motors
• Servomotors
• Brakes
• Incremental encoders
• Pole changing
• Floating input shaft
• IEC-/ NEMA coupling
bell housing
• Motor bracket
MOTOX®-N helical geared motor MOTOX®-N bevel geared motor MOTOX®-N worm geared motor
According to the latest legislation, only drives
in accordance with guideline 94/9/EG (known
as ATEX 95) may be used in explosion-proof
location.
For the respective materials processing machinery and
apparata, Flender provides its MOTOX®-N geared motor
range in accordance with the features required in the
guideline. MOTOX®-N is in conformity with ATEX 95:
• For geared motors in zones 1, 2, 21, and 22;
• With temperature class T4 and lower;
• Up to max. 120 °C for zones 21 and 22 (dust);
• Degree of protection IP65 for gases and dust;
• With thermal design taking into account
all relevant conditions;
• With guard for shrink disk;
Impact-resistant and dustproof;
• With additionally secured connecting elements.
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EXPLOSION PROTECTION Guideline 94/9/EG for gear units of the MOTOX®-N series
ATEX 95
The compact Flender MODULOG® motors with their
wide ranging functional diversity can be fitted as drive
unit (see page 9).
MOTOX®-N geared motors can be found in nearly all
industrial sectors. The food and beverage industry, the
automotive industry, high stacking stores, the chemical
industry, environmental technology, wood working and
materials-handling technology are just a few examples.
Technical information:
MOTOX®-N
Series 4
Sizes for each series up to 9
Gear stages 1 – 6
Output torques up to 20,000 Nm
Transmission ratios 1.5 up to 70,000
Motor power rating range 0.09–160 kW
MOTOX®-N parallel shaft
helical geared motor
MOTOX®-N for ATEX 95
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of five different sizes each. All current connecting ele-
ments can be used on both input and output side.
Motor power ratings of up to 200 kW can be installed
and together with various monitoring instruments
highly flexible electric drive systems can be designed.
Furthermore, the assignment of MOTOX®-G to the
motor-integrated MOTOX®-MASTER frequency inver-
ter series or stand-alone MOTOX®-DRIVE series allows
in a very simple manner to change the static drive into
a variable speed drive.
And as also the MOTOX®-G series is based on a modu-
lar construction system, fast availability is a matter of
course of this high-performance product.
Technical information:
MOTOX®-G
Types Bevel geared and parallel shaft
helical geared motors
Sizes F208, F228, F248, F288, F328
K208, K228, K248, K288, K328
Gear stages 3 and 4 stages
Power ratings up to 200 kW
Transmission ratios i = 25 … 450
Torques up to 80,000 Nm
MOTOX®-G
Geared motors up to 80,000 Nm
MOTOX®-G parallel shaft helicalgeared motor
It is not only the modular design and fast
availability what makes a modern geared motor
range stand out, but also the increase in the
absolute value in the power rating range.
With the new MOTOX®-G series, torques of the geared
motor range have now been increased up to 80,000
Nm. A novelty on the geared motor market: The tech-
nology of industrial gear units and the economic
efficiency of geared motors have been combined in
the new MOTOX®-G series to create an extraordinarily
attractive product.
The MOTOX®-G modular design system includes
bevel geared and parallel shaft helical geared motors
An essential part of a geared motor is the
drive. With the new MODULOG® motor series
Flender shows that a modular construction
system is not necessarily restricted to gear
units.
The name MODULOG® indicates that it is a clearly
structured modular system with which a powerful
motor can be individually assembled from some stand-
ard components. Owing to a well thought-out man-
ufacturing and assembly concept almost any option
is possible without affecting the standard delivery
time. The most important part of the modular system
is the flanged-shaft system which can be individually
configured on the motor B-side. This facilitates func-
tional extensions like, for example, brakes, backstops,
encoders, forced-air cooling, and handwheel which
can be combined at almost any option.
The possibility to mount frequency inverters directly
to the motor allows configuring decentralized, con-
trollable drive units which help to significantly reduce
operating costs in many applications.
And with the MODULOG® motor series, Flender goes
even further: in the range between 1.1 and 30 kW,
class EFF 2 is already standard for the motors; and in
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the power rating range from 37 up to 90 kW even class
EFF 1.
Optionally, the highest class EFF 1 is also available in
the lower power rating range, so that with MODULOG®
highly efficient motors are available over the entire
power rating range. The advantage for you is obvious:
Lower operating cost and at the same time longer ser-
vice life of the motors.
MODULOG® motors in combination with MOTOX®
gear units form a modular unit with optimized effi-
ciency allowing numerous mounting options, stan-
dard delivery times, and at the same time a significant
reduction in operating costs.
MODULOG®
Motor engineering
MODULOG® motor
MP03
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With the MOTOX®-Master frequency inverter for the
MODULOG® modular design motor and with the
MOTOX®-Starter, Flender provides the best possible
components for decentralized power transmission
technology. The sturdy housings can be either directly
integrated into the motor or fastened near the motor
and connected by means of a cable. With it, space is
created in the switch cabinet, expensive wiring saved,
and more room given for plant extensions.
Technical information:
MOTOX®-Drive
Power rating range 0.12–315 kW
Mains voltage 100–690 V
MOTOX®-Master
Power rating range 0.12–7.5 kW
Mains voltage 208–500V
MOTOX®-Starter
Power rating range 0.12–4.0 kW
Mains voltage 380–480 V
MOTOX®-DRIVEMOTOX®-MASTERMOTOX®-STARTER
Decentralized power transmission equipment
MOTOX®-Master with MOTOX®-N- helical geared motor
MOTOX®-Starter with MOTOX®-N- bevel-helical geared motor
MOTOX®-Drive three-phase current drive con-
verters round-off the modular MOTOX® geared
motor system for variable speed drives.
To plan, commission and operate the most varied
drive applications, you can select from among various
control methods and extensive technology and
communication options.
With the application of intelligent decentralized power
transmission equipment, for all MOTOX® geared mo-
tors significant cost-saving potentials can be created.
The installation concept without switch cabinet is a
further step towards cost reduction through decen-
tralizing.
MOTOX® agitator drive
Every industry has its own requirements,
needs specific solutions and specialist advice.
We provide optimum solutions for your special drive
applications based upon our many years of wide-rang-
ing experience and knowledge. The MOTOX® modular
construction system is the ideal basis for reliable drives
with long service life. Our product portfolio covers the
following industry-specific solutions in different sizes:
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SUBRANGES
Industry-related solutions
MOTOX® crane travelling gear drive
MOTOX® extruder drive
MOTOX® monorail suspension railway drive
MOTOX® cooling tower drives
featuring silent running;
MOTOX® extruder drives with very long
bearing life even under extreme axial forces;
MOTOX® agitator drives with the highest degree
of oil tightness owing to a “dry well principle”;
MOTOX® monorail suspension railways with
integrated coupling to interrupt the flux of force;
MOTOX® crane travelling gear drives,
powerful and compact;
MOTOX® CarWash drives with long service life;
maintenance-free; with high resistance to washing agents.
For more than 50 years, the name CAVEX®
stands for Flender’s worm gear unit range which
has been successfully operating in many diffe-
rent industrial applications all over the globe.
In cooperation with our customers and suppliers we
have continually developed our CAVEX® worm gear
units and adapted them to the changing market
requirements. The latest CAVEX® series stands out
owing to its high power capacity and compact design
in combination with a long service life. The low-noise,
vibration reducing gearing is not susceptible to
shocks and allows large transmission ratios in just one
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gear stage. The load carrying capacity of the gearing
could be considerably increased by applying the latest
lubricants so that today efficiencies of up to 95 % are
achieved.
The CAVEX® series comprises 18 sizes and is available
as both single-stage and multistage variant, the torque
range of the series lying between 100 and 360,000 Nm.
Technical information:
CAVEX®
Sizes per series 18
Gear stages single- and multistage
Power ratings up to 800 kW
Transmission ratios i = 3 … 4,600
Torques up to 360,000 Nm
For customer-specific applications, such as reel
changers or drum filters, in addition to the standard
product range also gear unit combinations compris-
ing MOTOX®-N parallel shaft helical or bevel geared
motors and CAVEX® worm gear units are available
today. These drives are very compact covering a
transmission ratio range of up to i = 30,000.
CAVEX® worm gear unit
CAVEX®
Worm gear units up to 360,000 Nm
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PLANUREX®
Planetary gear units up to 2,600,000 Nm
The upper power rating range of the standard
Flender product range is covered by the
PLANUREX® planetary gear unit series.
Torques of up to 2,600,000 Nm can be transmitted.
This product has been standardized and is available in
27 sizes, which results in short delivery times and an
attractive price level.
PLANUREX® is made in five basic designs: as two or
three stage planetary gear units or combined with
helical, bevel, bevel-helical gear units or worm gear
stages for transmission ratios up to 4000:1. All types
and sizes are optionally available as shaft-mounted
design or with solid shaft. Owing to these technical
features, PLANUREX® is universally applicable in
many industrial branches.
From a technological point of view, remarkable fea-
tures of PLANUREX® are, above all other things, high
power capacity und at a relatively low weight, high ef-
ficiency, and low-noise running.
The planetary gear units of the series PLANUREX are
also suitable for use in explosion-protected applica-
tions. They conform to the stipulated characteristics
according to specification 94/9/EG. PLANUREX is
compliant to Atex95.
PLANUREX® planetary gear unit
Technical information:
PLANUREX®
Sizes 27
Gear stages 2 and 3 stages plus
gear unit combinations
Power ratings 13,000 kW
Transmission ratios up to i = 4,000
Torques up to 2,600,000 Nm
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Couplings and clutches up to 7,200,000 Nm
N-EUPEX® BIPEX® RUPEX®
As Europe’s biggest coupling manufacturer,
Flender makes mechanical couplings covering a
torque range between 15 and 10,000,000 Nm.
Approximately 300,000 couplings and clutches are
sold every year, based upon 80 years of wide-ranging
experience and knowledge derived from our latest
research programmes.
Our product range covers flexible and highly flexible
couplings, gear couplings, all-steel couplings, fluid
couplings, clutches, and torque limiters. Furthermore,
Flender provides a wide range of application-related
solutions. Thus, Flender ensures reliable connections
in nearly all industrial sectors.
Stocks in more than 40 countries ensure the fast avail-
ability of our standard products. Gain the advantage
from procuring all the products and services of the
known high Flender quality level without delay from
one source. Take advantage of the possibilities
Flender offers you with its wide range of couplings.
COUPLINGS AND CLUTCHES
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ELPEX-B®FLUDEX® ZAPEX-ZW® ARPEX®
Technical information:
Product Types Sizes Torques Coupling type Examples of applications
N-EUPEX® 8 23 up to 62,000 Nm Pin coupling Pumps and compressors
BIPEX® 3 13 up to 3,700 Nm Claw coupling For fitting into bell housings
RUPEX® 6 26 up to 1,300,000 Nm Pin and bush coupling Cement mills
ELPEX® 9 12 up to 90,000 Nm Ring coupling Shredders
ELPEX®-S 7 11 up to 40,000 Nm Rubber disk coupling Diesel engines
ELPEX®-B 3 15 up to 14,500 Nm Rubber tyre coupling Blowers
ZAPEX® 19 43 up to 7,200,000 Nm Gear coupling Metallurgical engineering
ARPEX® 11 82 up to 1,500,000 Nm All-steel coupling Wind turbines
FLUDEX® 4 16 up to 1,500 Nm Fluid coupling Conveyor drives
PLANOX® 7 10 up to 30,000 Nm Clutch Power generating systems
suitable for use in Ex-protected applications. Certificate in accordance with 94/9/EG (Atex95)
Another element of the modular Flender programme
is Flender e.COM which supports you in selecting and
configuring standard Flender products directly at the
Internet; enquiring about prices and delivery dates;
ordering products; and querying the state of your
order. Gain the advantages from this new way of
purchasing.
To obtain more information visit www.flender.com
or send an E-mail to [email protected]. We will be
happy to assist you.
Flender e.Store
A. Friedr. Flender AG
Alfred-Flender-Strasse 77 · D-46395 Bocholt
phone: +49 (0) 28 71– 920 · fax: +49 (0) 28 71– 92 25 96
www.flender.com
Your contact:
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