FITTING INSTRUCTIONS GP Lever Guard  · AERO-GP -Lever Guard INS-AGP-001-00 Page 1 of 2...

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www.barkbusters.net FITTING INSTRUCTIONS... AERO-GP - Lever Guard Page 1 of 2 INS-AGP-001-00 Installation for Hollow Handlebar Installation for RIGHT Side. Repeat for LEFT side with applicable parts. Item (5) orientate with chamfer to the handlebar. Use Infill Clip when attaching Lever Guard in extended position. 6 11 14 7 18 1 2 3 9 5 10 13 2 4 NOTE for Optional Parts: Item 5 Use when extra grip clearance is required. Item 6 Use when extra lever clearance is required at the handlebar end. Item 10 Use with larger internal diameter bars up to18.5mm. Installation for Internal Thread Handlebar Installation for RIGHT Side. Repeat for LEFT side with applicable parts. 4 13 Fitting Option A Fitting Option C Fitting Option B 6 8 17 16 15 1 2 3 7 18 2 12 6 Use Infill Clip when attaching Lever Guard in extended position. May be required in Option B for some bike models Fitting Option A Handlebars with fixed 6mm internal thread. Models with 5mm thread (eg. Triumph) recommend to drill and tap to 6mm. Fitting Option B Handlebars with fixed 8mm internal thread (with handlebar end weights removed). Fits many Kawasaki models with handlebar protruding past the end of the grips when bar end weight is removed. Fitting Option C Handlebars with fixed 8mm internal thread (with handlebar end weight in place). Fits to the end of the handlebar weight on many models (eg. BMW) NOTE: Some bikes may require a combination of parts from option A,B and C. For additional fitting assistance: email: [email protected]

Transcript of FITTING INSTRUCTIONS GP Lever Guard  · AERO-GP -Lever Guard INS-AGP-001-00 Page 1 of 2...

Page 1: FITTING INSTRUCTIONS GP Lever Guard  · AERO-GP -Lever Guard INS-AGP-001-00 Page 1 of 2 Installation for Hollow Handlebar Installation for RIGHT Side. Repeat for LEFT side with applicable

www.barkbusters.net

FITTING INSTRUCTIONS...

AERO-GP - Lever Guard

Page 1 of 2 INS-AGP-001-00

Installation for Hollow Handlebar

Installation for RIGHT Side. Repeat for LEFT side with applicable parts.

Item (5) orientate with chamfer to the handlebar.

Use Infill Clip when attaching Lever Guard in extended position.

6

11

14

7

18 1

2

3

9

5

10

13

2

4

NOTE for Optional Parts: Item 5 Use when extra grip clearance is required. Item 6 Use when extra lever clearance is required at the handlebar end. Item 10 Use with larger internal diameter bars up to18.5mm.

Installation for Internal Thread Handlebar

Installation for RIGHT Side. Repeat for LEFT side with applicable parts.

4 13

Fitting Option A

Fitting Option C

Fitting Option B

6

8

17

16

15

1

2

3

7

18

2

12

6

Use Infill Clip when attaching Lever Guard in extended position.

May be required in

Option B for some bike

models

Fitting Option A Handlebars with fixed 6mm internal thread. Models with 5mm thread (eg. Triumph) recommend to drill and tap to 6mm.

Fitting Option B Handlebars with fixed 8mm internal thread (with handlebar end weights removed). Fits many Kawasaki models with handlebar protruding past the end of the grips when bar end weight is removed.

Fitting Option C Handlebars with fixed 8mm internal thread (with handlebar end weight in place). Fits to the end of the handlebar weight on many models (eg. BMW)

NOTE: Some bikes may require a combination of parts from option A,B and C. For additional fitting assistance: email: [email protected]

Page 2: FITTING INSTRUCTIONS GP Lever Guard  · AERO-GP -Lever Guard INS-AGP-001-00 Page 1 of 2 Installation for Hollow Handlebar Installation for RIGHT Side. Repeat for LEFT side with applicable

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WARNING: Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are in accordance with the OEM specifications. This check should be performed with the steering straight and also when it is at left and right full lock. If the lever end touches the guard extra spacers may be required at the handlebar end mounting point. On some motorcycles the guard may touch the fairing and hinder steering function. If this occurs try attaching the lever guard in the extended forward position so it passes in front of the fairing. Do not ride the motorcycle with the guards installed if any controls are not operating correctly. Check periodically that all bolts are tight.

Important:

Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a qualified motorcycle service technician.

Phone: +61 (0)2 4271 8244 Email: [email protected] Web: www.barkbusters.net

Recommended Torque Settings

M6 10 Nm (7.4 lbf ft)

M8 20 Nm (14.8 lbf ft)

M3.5 * DO NOT OVERTIGHTEN *

CAUTION: Rideworx accepts no liability for damages caused by improper mounting. All bolts including all provided by Rideworx, should be tightened to the torque settings recommended by your motorcycle’s manufacturer. If unavailable, use torque settings in the table provided. After the first 50km of riding check all bolts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.

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Disclaimer: A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting

INS-AGP-001-00

4 Nut 6mm

PN: M6LN-SS

Pcs. 2

5 Spacer

PN: SP12-21-14

Pcs. 2

6 Locking Adaptor

PN: S7-LA2

Pcs. 2

11 Inner Collet Locking

PN: ICL

Pcs. 2

Bolt Adaptor

PN: S7-BA

Pcs. 2

Screw

PN: M3.5X12PHBK

Pcs. 2

14 Flat Head Bolt 80mm

PN: M8X80FHCSZP-FT

Pcs. 2

13

12 10 Collet

PN: COLLET14-17

Pcs. 2

7 Bar End Adaptor

PN: BEA01

Pcs. 2

8 Spacer

PN: S7-SP12

Pcs. 2

9 Taper Nut

PN: NUT12

Pcs. 2

Flat Head Bolt 16mm

PN: M6X16FHCSSS

Pcs. 2

Flat Head Bolt 50mm

DRILOC

PN: M8X50FHCSZP-DL

Pcs. 2

Socket Head Bolt 50mm

DRILOC

PN: M6X50SHCSZP-DL

Pcs. 2

Flat Head Bolt 40mm

DRILOC

PN: M8X40FHCSZP-DL

Pcs. 2

15 17 18

1 AERO-GP Bar End

PN: BE-AGP

Pcs 1 Left & 1 Right

2 AERO-GP Lever

Protector Set

PN: BLP-SET

Pcs Left/Right Set

3 AERO-GP Wind

Deflector

PN: BLP-WD

Pcs 1 Left & 1 Right