Firefighter Safety in Battery Energy Storage System Fires

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Firefighter Safety in Battery Energy Storage System Fires Erik Archibald, P.E. Kevin Marr, PhD, P.E. NFPA SUPDET November 30, 2018

Transcript of Firefighter Safety in Battery Energy Storage System Fires

Page 1: Firefighter Safety in Battery Energy Storage System Fires

Firefighter Safety in Battery Energy

Storage System FiresErik Archibald, P.E.

Kevin Marr, PhD, P.E.

NFPA SUPDET

November 30, 2018

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O.A. (DK) EzekoyeThe University of Texas at Austin

UTFRG

Judy JeevarajanUL

Daniel Gorham*Fire Protection Research

Foundation

Kevin MarrThe University of Texas at Austin

UTFRG

Ronald ButlerESSPI

Core TeamCasey GrantFire Protection Research

Foundation

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Serhat BilyazComputational Modeling

Erik ArchibaldStructural Dynamics, Explosion Analysis

Cell Array Experiments

Tyler BuffingtonStatistical Modeling

Austin BairdFire Protection, Hazard Analysis

Robert KennedyDesign of Experiments,Testing

UTFRG Research Team

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Energy Storage Grid Applications

Energy storage is an integral part of the next generation grid to improve grid performance and reliability, reduce energy costs, and reduce reliance on fossil fuels.

With the cost of lithium-ion batteries decreasing, Li-BESS are becoming more economical.

Li-BESS sites are being proposed in both outdoor and indoor locations. Smart Phone ~ 10 Wh

Laptop ~ 50-100 Wh

http://microgridmedia.com/wp-content/uploads/2016/02/Panasonic_BatterySmallToBig_535_330.jpg

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Firefighter Safety Concerns

Firefighter Safety

Fire

Explosion

ElectricalToxicity

Stranded Energy

What are credible sequences of events that can result in explosive conditions?

What is the likelihood of such events?

How do results from limited tests translate to other ESS and installation sites?

How can cell/cell array tests be used to inform hazard assessment of full-scale systems?

Are there critical gaps in fire service SOGs/SOPs that increase risk to firefighters?

Do current SOGs/SOPs effectively mitigate explosion hazards?

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ESS Incident in Belgium

Blum and Long (2016)

Hill, et al. (2017)

• Fire occurred Nov. 11, 2017 at a test site in Drogenbos, Belgium that had launched in July.

• 1 MW container supplied by Engie Ineo.

• What’s in the plume (toxicity)?

• Is this an explosion hazard?

• How do we suppress it?

• After suppression, are there electrical hazards?

http://www.energystoragejournal.com/belgiums-li-ion-ess-fire-cause-still-unknown-two-months-later/

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Houston Rail Car Explosion

Explosion broke windows about 500 ft

awayApril 2017 – Houston Train Explosion, Union Pacific 53’ double stacked rail car

Car was carrying used li-ion consumer

batteries to recycling facility

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Understanding the Hazard

Cell Failures

No Ignition

Immediate Ignition

Fire

Gas Accumulation

Extinction

Ignition in Rack

Explosion in Rack

Flammable Mixture Delayed Ignition

Ignition in Room

Explosion in Room

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FAA FRC Experiment• 5000 18650 Cylindrical Cells

• ~ 40 kWh of energy storage

• Fire Resistant Container

designed to limit oxygen to

contain Class A fires

• Aerosol fire suppressant

extinguished fire at about 20

minutes

• Explosion occurs after 45

minutes

Cell FailuresImmediate

IgnitionFire Extinction

Ignition in Room

Explosion in Room

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Yes Possible Explosion Hazard

Yes

No Fire Extinguished

Yes

Yes Ongoing Fire

No

Yes No Fire burns out

Yes Possible Explosion Hazard

No

No Gas dissipates

No No Hazard

Cell Failure Venting Immediate

Ignition

Fire Extinction Venting until Flammable Mixture

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Modeling Scales

Cell Module Rack Room Site

• Thermal Runaway

• Gas CharacteristicsRunaway Propagation by:

• Conduction

• Convection

• Radiation

• Ventilation

• Gas Mixing

• Ignition

Fire Consequence:

• Heat release

• Structural Damage

Blast Consequence:

• Structural Damage

• Injuries

https://newsroom.edison.com/gallery/album?id=5420bb5cee750e68c201f1d6&t=photo&p=100&s=order

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Need to characterize:

• Gas composition

• Gas release rate

• Amount of gas released

• Gas flammability

Somandepalli, Marr and Horn (2014)

Literature on Gas Characterization

H2, 28%

CO, 23%

CO2, 30%

HC, 19%

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Maximum Explosion Overpressure

• Calculated based on gas mixture

properties in Cantera

• Calculate thermodynamic, equilibrium

pressure for constant volume,

adiabatic process

• Compared against experiment by

Somandepalli, Marr and Horn in 2014

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Laminar Flame Speed

Flame speed calculated based on gas mixture properties using Cantera

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Simple Model for Vented Gas Explosion

Energy Conservation

Mass Conservation

Burning Rate

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NFPA 68 Kg Deflagration Index

Max rate of

pressure rise

Volume

Experiment data from Somandepalli, Marr and Horn (2014)

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Hydrogen Methane Propane 100% SOC Vent Gas

Molar Mass (gm/mol) 2 16 44 26 †

Flammability in Air (%) 4 - 75 5 - 15 2 - 10 6 – 40*

Stoichiometric Ratio in Air (%) 17 % 9.5 % 4 % 19%†

Energy Content (MJ/kg) 141.8 55.7 50 52 †

Energy Content (kJ/L) 12 96 37 18 †

Burning Velocity (m/s) 3.2 0.40 0.46 0.49 †

Kg (m-bar/s) 250 46 76 65 *

Maximum Overpressure (bar-g) 6.8 7.1 7.9 7.1 *

Flammability ComparisonH2, 28%

CO, 23%

CO2, 30%

HC, 19%

† Calculated using mixture properties based on composition by Somandepalli et al.

* From Somandepalli et al.

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Energy Density & Fire Load Density

Indoor dedicated storage

Storage Density: 55 𝑘𝑊ℎ

𝑚2

Gas Generation: 17.5 𝑚3

𝑚2

Fire Load Density*: 315 𝑀𝐽

𝑚2

20’ or 40’ Container

Storage Density: 170 𝑘𝑊ℎ

𝑚2

Gas Generation: 55 𝑚3

𝑚2

Fire Load Density*: 980 𝑀𝐽

𝑚2

FAA FRC Experiment

Storage Density: 5 𝑘𝑊ℎ

𝑚2

Gas Generation: 1.7 𝑚3

𝑚2

Fire Load Density*: 30 𝑀𝐽

𝑚2

*Fire Load Density due to battery gas releases only. Does not include battery self-heating or flammable packaging and other materials.

Fire Load Density of Dwelling ~ 780 𝑀𝐽

𝑚2

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ScalesCell Module Rack Room Site

Thermal Runaway Propagation CFD Model of Mixing Blast Model

Cell to Cell

Propagation

Gas

Properties

Thermal

RunawayModule in Compartment

Models

Exp

erim

ents

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Thermal Runaway Experiment & Models

Goals:

• Understand onset of thermal

runaway

• Model heat generation

• Predict onset of runaway

Experiments:

• Measure temperatures for

thermal runaway

Models:

• Equation for heat generation

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Gas Characterization Experiments & Models

Goals:

• Determine composition and volume of gas

release

• Measure temperature of gases released

• Determine flammability properties of gases

Experiments:

• Cell thermal runaway in vessel

• Perform for different size, chemistry cells

Models:

• Cantera model of mixture properties

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Propagation Experiments & Models

Goals:

• Model heat flux from cell to cell

• Model next cell thermal runaway

• Predict propagation rates

Experiments:

• Cell array thermal runaway

Models:

• Finite difference heat transfer model

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Explosion Experiments & Models

Goals:

• Demonstrate explosion

• Validate explosion models

Experiment:

• Small vented explosion

Models:

• Thermodynamic Equilibrium

• 0D Explosion Model

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Planned Work• Development of CFD models

– Module to module propagation– Rack to rack propagation– Gas dispersion

• Models of Consequences– Blast Overpressure– Structural damage

• Full-scale module experiment• Develop physical Li-BESS simulator

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EXTRA SLIDES

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FAA FRC Data