FIRE SUPRESSION, PLUMBING,HVAC SYSTEMS PREFUNCTIONAL CHECKLIST AND START-UPS.doc

8/10/2019 FIRE SUPRESSION, PLUMBING,HVAC SYSTEMS PREFUNCTIONAL CHECKLIST AND START-UPS.doc

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MD ANDERSON Project No.XX-XXXX MD ANDERSON PROJECT NAMEA/E Name Issue DescriptionA/E Project No. Mont! ""! """"

SECTION 20 08 13 FIRE SUPRESSION/PLUMBING/HVAC SYSTEMS PREFUNCTIONALCHECKLIST AND START-UPS

PART 1 - GENERAL

".# RE$ATED DOC%MENTS

A. Dra&in's an( 'enera) pro*isions o+ te Contract! inc)u(in' ,enera) Con(itions an( Di*ision "#Speci+ication Sections! app) to tis Section.

. Speci+ications trou'out a)) Di*isions o+ te Project Manua) are (irect) app)ica)e to tisSection! an( tis Section is (irect) app)ica)e to tem.

".0 S%MMAR1

A. Tis Section e2pan(s on an( (e+ines responsii)ities o+ te Contractor re'ar(in' Pre+unctiona)Cec3)ists an( Start-up portions o+ te Commissionin' process an( a((resses *a)i(ation o+proper an( torou' insta))ation o+ mecanica)! p)umin' an( +ire protection sstems.

. Contractor sa)) o*ersee te Commissionin' acti*ities &it te Contractor4s Sucontractors an(te Arcitect/En'ineer 5A/E6.

C. Contractor sa)) comp)ete) insta))! torou') inspect! Start-up! test! a(just an( inte'rate airan( &ater a)ance O&ner4s TA +irm on sstems an( e7uipment. A)) acti*ities sa)) e(ocumente( on speci+ic! proce(ura) +orms (e*e)ope( +or tat purpose. Contractor sa))noti+ A/E an( O&ner in &ritin' tat sstems are comp)ete an( rea( +or *eri+ication an(8unctiona) Per+ormance Tests.

D. Comp)ete( Pre+unctiona) Cec3)ists +or a)) pieces o+ e7uipment sa)) e sumitte( to te O&nerprior to 8unctiona) Per+ormance Tests.

E. Responsii)ities o+ te *arious parties in*o)*e( in te Commissionin' process are (e+ine( in

Section 0" "9 "".

8. Re+er to Attacments A! ! an( C at te en( o+ tis Section +or e2amp)e +orms tat in(icate)e*e) o+ (ocumentation re7uire( +or te Commissionin' process.

".: RE8ERENCE STANDARDS

A. Te )atest pu)ise( e(ition o+ a re+erence sa)) e app)ica)e to tis Project un)ess i(enti+ie( a speci+ic e(ition (ate.

. A)) re+erence amen(ments a(opte( prior to te e++ecti*e (ate o+ tis Contract sa)) eapp)ica)e to tis Project.

C. A)) materia)s! insta))ation an( &or3mansip sa)) comp) &it a)) app)ica)e re7uirements an(

stan(ar(s.

".; S%MITTA$S

A. Pre+unctiona) Cec3)ists! Pre+unctiona) Tests! an( Start-up (ocuments are te norma)proce(ure o+ ensurin' tat te mecanica)! p)umin'! an( +ire protection sstem componentsare proper) insta))e(.

Te %ni*ersit o+ Te2asMD An(erson Cancer Center

8IRE S%PRESSION/P$%MIN,/


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. Te Sucontractor in cooperation &it te A/E an( Contractor sa)) (e*e)op Pre+unctiona)Cec3)ists an( Pre+unctiona) Tests (urin' te Construction Pase.

C. Comp)eteness o+ Pre+unctiona) Cec3)ists? Tis Section summari@es te minimum stan(ar( +orsstems an( e7uipment cec3out. A recor( o+ testin' an( ac3no&)e('ement tat aproce(ure as een comp)ete( an( tat it cec3s out accepta) must e inc)u(e( in te

Pre+unctiona) Cec3)ists. Te Pre+unctiona) Cec3)ist sa)) i(enti+ in co)umnar +ormat eac(e*ice! )ocation! test meto(! contro) se7uence o+ operation re+erence! (e*ice co(ereporte(! an( oter (ata as appropriate.

D. E7uipment Data Documentation? Pro*i(e comp)ete(! as-insta))e(! speci+ic pro(uct namep)ate(ata! pro(uct numers! seria) numers! etc. to +u)) (e+ine te asset +or O&ner4s use inmaintenance mana'ement an( asset trac3in'. Tis (ata ma e incorporate( &itin teE7uipment Matri2 as (escrie( in Di*ision "# as a sprea(seet +ormat or e)ectronic(ataase. In a((ition to speci+ic manu+acturer4s name an( speci+ic pro(uct i(enti+iers sucas mo(e) numer! seria) numers! (ate o+ manu+acture! etc! te +o))o&in' in+ormation sa))e inc)u(e( &it te e7uipment (ata (ocumentation?

#. Capacit (ata? ere app)ica)e! use e7uipment sce(u)es on te Dra&in's as a'ui(e)ine +or +ie)(s to e use(.

#. $ocation i(enti+ier +ie)( +or eac o+ te tree (imensions 58)oor $e*e)! X a2is! an( 1 a2is6usin' te Dra&in' co)umn 'ri(s as te asis +or )ocation.

E. Sumit te e7uipment (ata (ocumentation &it te (ra+t Pre+unctiona) Cec3)ists to te O&ner+or appro*a). A/E an( O&ner &i)) re*ie& te Pre+unctiona) Cec3)ists an( re7uest ana((itiona) in+ormation re7uire( to meet te Commissionin' P)an criteria.

8. ritten Certi+ication? Te Contractor sa)) certi+ tat te insta))ation! Start-up! Pre+unctiona)Cec3)ist! an( initia) operation o+ te sstem or component is in accor(ance &it teContract Documents! Commissionin' P)an! an( manu+acturer4s re7uirements! an( tat tesstem is rea( +or 8unctiona) Per+ormance Tests. An outstan(in' items or non-con+ormance sa)) e c)ear) in(icate( an( i')i'te( on te Pre+unctiona) Cec3)ist an( anaction item sa)) a*e een initiate(. Re+er to Di*ision "# +or speci+ic (etai)s on non-con+ormance issues re)atin' to Pre+unctiona) Cec3)ists.

,. Re+er to Section 0" "9 "" +or a((itiona) (ocumentation re7uirements.

PART 2 - PRODUCTS

".# ,ENERA$

A. A)) materia)s sa)) meet or e2cee( a)) app)ica)e re+erence( stan(ar(s! +e(era)! state an( )oca)re7uirements! an( con+orm to co(es an( or(inances o+ autorities a*in' juris(iction.

. Te Pre+unctiona) Cec3)ist proce(ures (escrie( in tis Section pro*i(e minimum 'ui(e)ines+or (e*e)opment o+ Pre+unctiona) Cec3)istsB Start-up proce(ures! an( Pre+unctiona) Tests.

Contractor sa)) prepare te Pre+unctiona) Cec3)ists usin' tese proce(ures an( tat o+ temanu+acturers an(/or app)ica)e co(es an( stan(ar(s.




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C. Te Pre+unctiona) Cec3)ist +orm sa)) ac3no&)e('e tat insta))ation an( Start-up proce(ures&ere success+u)) a(ere( to an( comp)ete) per+orme( an( sa)) (ocument re)e*antparameters 5pane) an( e7uipment connections! measure( *a)ues! 'roun( +au)ts! trip settin's!etc.6. en in(icate( as per+ormin' a cec3out on mu)tip)e items or mu)tip)e proce(ureitems! Pre+unctiona) Cec3)ist +orms sa)) itemi@e eac in(i*i(ua) item.

PART 3 - EXECUTION

".# PRE8%NCTIONA$ C$IST PROCED%RES

EDIT THE FOLLO!ING AS APPROPRIATE FOR THE PRO"ECT#$

A. =a)*es?

#. Operate a)) manua) an( automatic *a)*es trou' teir +u)) sto3e. Ensure smootoperation trou' +u)) stro3e an( appropriate sea)in' or suto++.

0. =eri+ tat actuators are proper) insta))e( &it a(e7uate c)earance.

:. 8or automatic! pneumatica))-operate( *a)*es! *eri+ sprin' ran'e an( a(just pi)otpositioners &ere app)ica)e.

. Meters an( ,au'es?

#. A(just +aces o+ meters an( 'au'es to proper an')e +or est *isii)it.

0. C)ean &in(o&s o+ meters an( 'au'es! inc)u(in' +actor-+inise( sur+aces. Rep)acecrac3e( an( ro3en &in(o&s an( repair scratce( an( marre( sur+aces &itmanu+acturers touc-up paint. 8or meters an( 'au'es tat re7uire temporar manua)connection o+ rea(-out (e*ice suc as pressure taps on a +)o& measurin' (e*ice! ensuretat trea(s are c)ean an( tat connection can e easi) ma(e.

:. Meters an( 'au'es re7uirin' manua) connection o+ rea(out (e*ice sa)) e insta))e( &it

a(e7uate access to a))o& connection o+ (e*ice &it norma) too)s.

C. Mecanica) I(enti+ication?

#. =eri+ tat a)) *a)*e ta's! pipin'! (uct! an( e7uipment )ae)in' correspon(s &it teDra&in's an( in(e2es an( meets re7uirements speci+ie(. Correct an (e+iciencies +ora)) pipin' an( (uct sstems.

0. A(justin'? Re)ocate an mecanica) i(enti+ication (e*ice &ic as ecome *isua)))oc3e( or3 o+ tis Di*ision or oter Di*isions.

:. C)eanin'? C)ean te +ace o+ i(enti+ication (e*ices an( ')ass +rames o+ *a)*e carts.

D. Mecanica) Insu)ation?

#. E2amine a)) sstems an( e7uipment speci+ie( to e insu)ate(.

0. Patc an( repair a)) insu)ation tat as een (ama'e( a+ter insta))ation.

:. Ensure te inte'rit o+ te *apor arrier aroun( a)) co)( sur+aces.

E. 8ire Suppression Sstems?




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#. A((itiona) proce(ures re7uire( +or Testin' an( inspection o+ 8ire Protection Sstems arespeci+ie( &itin in(i*i(ua) Speci+ication Sections. Testin' o+ +ire protection sstems &i))'enera)) e con(ucte( te 8ire Protection Sucontractor &it Contractor an( O&ner&itnessin'.

a. Cec3 operation prior to! (urin'! an( a+ter a po&er outa'e to ensure re7uire(

se7uences an( sstem restart.

0. 8ire Protection Sucontractor sa)) sumit +orms to te Contractor +or appro*a) inconcert &it te appropriate mecanica) sstem Pre+unctiona) Cec3)ist +orms. A))proce(ures an( resu)ts sa)) e (ocumente( in te appro*e( +orms.

8. Pipin'?

#. Te +o))o&in' app)ies to a)) insta))e( pipin' sstems inc)u(in' un(er'roun( Site uti)ities.Responsii)it +or preparation o+ te Pre+unctiona) Cec3)ist an( testin' o+ te pipin'sstems 'enera)) )ies &it te insta))in' Sucontractor.

a. Inspect a)) pipin' +or proper insta))ation! a(e7uate support &it appropriate*iration iso)ation &ere app)ica)e! an( a(e7uate iso)ation *a)*es +or re7uire(

ser*ice.

. 8)us an( treat a)) pipin' as appropriate to te app)ication an( c)ean a)) strainers.

c. Ensure tat a(e7uate (raina'e is pro*i(e( at )o& points an( *entin' is pro*i(e( ati' points. Ensure tat air is torou') remo*e( +rom te sstem as app)ica)e.

(. Ensure tat a)) pipin' is a(e7uate) supporte( an( ancore( to a))o& e2pansion.As app)ica)e! ump across te )ine pumps an( inspect +or e2cessi*e pipemo*ement.

e. Pressure an(/or )ea3 test a)) app)ica)e sstems in accor(ance &it re7uirementsin te app)ica)e Speci+ication Sections. Recor( pressure testin' resu)ts an(certi+ication tat pipin' meets te Speci+ication an( sumit &it te Pre+unctiona)

Cec3)ist.

+. Steri)i@e app)ica)e pipin' sstems as speci+ie( in te in(i*i(ua) Speci+icationSections an( as re7uire( re'u)ator autorities. Recor( te resu)ts o+steri)i@ation an( a)) parameters (urin' tis process an( certi+ tat te pipin'meets te Speci+ication. Inc)u(e resu)ts &it Pre+unctiona) Cec3)ist.

'. Sumit test reports tat (ocument testin' resu)ts an( certi+ication o+ resu)ts &itte Pre+unctiona) Cec3)ist.

. =eri+ te operation o+ app)ica)e sa+et re)ie+ *a)*es! operatin' contro)s! sa+etcontro)s! etc. to ensure a sa+e insta))ation. Document settin' an( actua) trip pointso+ a)) suc contro)s.

i. Set an( a(just +i))! pressure! or )e*e) contro)s to te re7uire( settin'.

j. Compare insta))ation &it mar3-up as-ui)t Dra&in's to ensure te (ra&in'accurac.

,. AC Motors?




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#. Te +o))o&in' app)ies to a)) AC motors ser*in' e7uipment.

a. =eri+ proper a)i'nment! insta))ation! an( rotation.

. Measure te insu)ation resistance! pase a)ance! an( resistance to 'roun(.Tese measurements &i)) 'enera)) e te responsii)it o+ te mecanica)

Sucontractor &o is connectin' te motor. Te motor manu+acturer &i)) eresponsi)e to correct an (e+iciencies. en e)ectrica) Sucontractor &ires to asin')e point o+ a pac3a'e( (e*ice tat is sippe( &it mu)tip)e motors! e)ectrica)Sucontractor sa)) cec3 a)) motors in te pac3a'e.

c. =eri+ tat proper) si@e( o*er)oa(s are in p)ace.

(. Measure *o)ta'e a*ai)a)e to a)) pases at te time o+ initia) connection an( a+terte motor as een p)ace( in operation un(er )oa( measure amps an( RPM.

e. Recor( a)) motor namep)ate (ata.


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:6 Set a)) parameters re7uire( an( *eri+ a)) parameters a*e eenpro'ramme( consistent) +or a)) =8Ds on te project. Coor(inate &it teAS re)ati*e to te inter+aces 5ar( &ire( or so+t&are6 an( +ai)ure restart!status inter+aces! acce)eration rates! +ee(ac3! a)arm states etc.

;6 A(just te minimum *o)ta'e a(justment to ena)e startin' ut not to (ra&

e2cessi*e po&er at start.

6 A(just te =o)ts/


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:. Re+er to AC Motors in tis Section.

;. Start-up Cec3s? Per+orm te +o))o&in' cec3s e+ore Start-up?

a. =eri+ tat pressure tests o+ pipin' sstems are comp)ete.

. Cec3 tat )aorator air compressor in)ets are proper) )ocate( +or c)ean airsupp) an( tat )aorator *acuum e2austs are proper) )ocate( to pre*entcontamination o+ pu)ic spaces.

c. Cec3 tat )aorator air compressor in)et +i)ters an( pipin' an( )aorator*acuum pump +i)ters an( (iscar'e pipin' are c)ear.

(. Cec3 +or )uricatin' oi) +or )uricate(-tpe e7uipment.

e. Cec3 =-e)ts +or proper tension. Recor( e)t tension parameters.

+. Cec3 e7uipment *iration contro) supports an( +)e2i)e pipe connectors an( tate7uipment is proper) attace( to sustrate.

'. Cec3 tat sa+et 5pressure re)ie+6 *a)*es are proper) set.

. A(just *acuum re)ie+ *a)*es.

i. Drain )aorator air an( *acuum recei*er tan3s.

j. Cec3 +or proper seismic restraints.

3. Cec3 +or a(e7uate room *enti)ation.

). Cec3 tat a)) +actor tests are +i)e( at te Project Site.

m. Cec3 tat a)) (ocumentation re7uire( +or OHM an( Start-up are +i)e( at teProject Site.

. Startin' Proce(ures? 8o))o& te manu+acturer4s printe( proce(ures as a minimum?

a. Ener'i@e circuits.

. Start an( run e7uipment trou' comp)ete se7uence o+ operations. Cec3 +or)ea(-)a' operation! compressor minimum run an( o++ times! se7uencin' etc. perte Speci+ication an( manu+acturer4s recommen(ations.

c. Cec3 +or e2cessi*e *iration an( noise.

(. Cec3 air an( *acuum pressures.

e. Manua)) operate sa+et *a)*es an( *acuum re)ie+ *a)*es.

+. A(just operatin' contro)s inc)u(in' pressure an( *acuum settin's per (irection o+O&ner.

'. Cec3 operation prior to! (urin'! an( a+ter a po&er outa'e to ensure re7uire(se7uences an( sstem restart.

>.


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#. ,enera)? Pro*i(e te ser*ices o+ a +actor autori@e( representati*e to inspecte7uipment insta))ation! Start-up e7uipment! an( train te O&ner4s personne).

0. Start-up Cec3s? Per+orm te +o))o&in' cec3s e+ore Start-up?

a. Ensure pipin' is proper) insta))e(! steri)i@e(! an( teste(.

. 8i)) rine tan3.

c. Ensure tree 5:6 *a)*e pass! pressure 'au'es! an( samp)e *a)*e are insta))e(on te %= steri)i@er an( Pre an( 8ina) 8i)ters.

(. Ensure iso)ation *a)*es are insta))e( trou'out te sstem as re7uire( teSpeci+ications.

e. Ensure tat proper po&er source is pro*i(e( an( connecte( to te %= steri)i@er.=eri+ te AS inter+ace +or on/o++! i' temperature a)arm! an( no +)o& a)arm.

+. At te DI Co)umns! ensure tat eac can e iso)ate( +or ser*ice! tat eac co)umnis proper) secure( to te +rame! tat te manua) iso)ation *a)*e is insta))e( on te

common (iscar'e ea(er! tat te resisti*it monitor is insta))e( an( connecte(to te AS! an( tat te samp)e *a)*e is pro*i(e(.

'. =eri+ tat stora'e tan3 +i)) an( )e*e) contro)s are insta))e( an( +unctiona).

:. Startin' Proce(ures? 8o))o& te manu+acturer4s printe( proce(ures as a minimum?

a. Start-up an( cec3 out ooster pumps.

. Run pretreatment trou' a)) re'eneration an( ac3&as cc)es.

c. Demonstrate tat )en(in' *a)*e is operationa).

(. Test te stora'e tan3 ma3e-up an( +i)) an( associate( a)armin' +unction.

e. Ca)irate a)) sensors inc)u(in' resisti*it meters.

+. Run sstem trou' a)) mo(es o+ operation an( ensure tat te contro)s! a)arms!an( sa+eties are +unctiona) an( proper) a(juste(.

'. Per+orm acteria an( Tota) Or'anic Content test as per app)ica)e Speci+icationSection.

. Test operation o+ sstem prior to! (urin'! an( a+ter po&er outa'e to ensure properoperation an( sstem restart.

$. Stora'e Tan3s?

#. Inspect te tan3 +or proper insta))ation an( support in con+ormance &it temanu+acturer4s recommen(ations.

0. =eri+ tat a)) re7uire( instrumentation is pro*i(e( an( insta))e( in accor(ance &it teContract Documents.

:. 8or pressuri@e( tan3s! pressure test te tan3s per te re7uirements in te app)ica)eSpeci+ication Section an( per te ASME Co(e &ere app)ica)e.




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;. Non-pressure Testin'? 8i)) non-pressure &ater stora'e tan3s to &ater operatin' )e*e) toensure structura) inte'rit an( +ree(om +rom )ea3s.


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:. Preparation? Per+orm te +o))o&in' +ina) cec3s e+ore Start-up.

;. Pipin' Sstem Tests? Comp)ete sstem test in accor(ance &it te respecti*e Section.

a. Inspect te insta))ation an( access/c)earance +or ser*ice an( maintenance toensure it meets te Contract Document an( manu+acturer4s re7uirements.

. Cec3 +or )ea3s at pipin' connections.

c. Cec3 )uricatin' oi) +or )uricate(-tpe e7uipment.

(. Cec3 =-e)ts +or proper tension.

e. Cec3 tat compressor in)et +i)ters an( pipin' are c)ear.

+. Cec3 e7uipment *iration-contro) supports an( +)e2i)e pipe connectors an( tate7uipment is proper) attace( to sustrate.

'. Cec3 +or proper seismic restraints.

. Cec3 tat sa+et *a)*es a*e correct settin'B 'reater tan compressor (iscar'epressure! ut )ess tan te pressure ratin' o+ sstem components.

i. Test operation o+ e7uipment sa+et contro)s an( (e*ices.

j. Cec3 &ater supp) to &ater-coo)e( e7uipment.

3. Cec3 &ater supp) to )i7ui(-rin' air compressors.

). Drain recei*er tan3s.

m. Cec3 +or a(e7uate room *enti)ation.

. Startin' Proce(ures? 8o))o& te manu+acturers &ritten proce(ures an( te +o))o&in' asa minimum?

a. Ener'i@e circuits.

. Cec3 +or proper rotation o+ :-pase motors.

c. Start an( run e7uipment trou' comp)ete se7uence o+ operations.

(. =eri+ air (rer is ar(&ire( inter)oc3e( to pre*ent te compressor +rom runnin'un)ess te (rer is runnin'.

e. Cec3 +or e2cessi*e *iration an( noise. Correct (e+iciencies.

+. Cec3 air pressures.

'. Manua)) operate sa+et *a)*es.

. A(just operatin' contro)s inc)u(in' pressure settin's.

O.


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0. Prepare (ronic an( test pipin' in accor(ance &it app)ica)e Speci+ication Section an(ASME :#.G an(/or :#.#.

:. 8)us sstem &it c)ean &ater. C)ean strainers.

;. Cemica) Treatment? Pro*i(e a &ater ana)sis prepare( te cemica) treatment

supp)ier to (etermine te tpe an( )e*e) o+ cemica)s re7uire( +or pre*ention o+ sca)ean( corrosion. Per+orm initia) treatment a+ter comp)etion o+ sstem testin'.

. Cec3 e2pansion tan3s to *eri+ tat tan3s are not air oun( an( tat te sstem iscomp)ete) +u)) o+ &ater.

. Set automatic +i)) *a)*es +or re7uire( sstem pressure.

F. Cec3 air *ents at i' points o+ sstems an( (etermine i+ air *ents are insta))e( an(operatin' +ree) 5automatic tpe6 or to )ee( air comp)ete) 5manua) tpe6.

9. Set an( coor(inate automatic +i)) pressure an( re)ie+ *a)*e settin's.

P. Steam an( Con(ensate Pipin'?

#. Re+er to Pipin' Section.

0. Prepare an( test steam an( con(ensate pipin' in accor(ance &it app)ica)e Sectionan( ASME :#.G an( or :#.# as app)ica)e.

:. 8)us te sstem &it c)ean &ater. Remo*e! c)ean! an( rep)ace strainer screens.

;. ,ra(ua)) &arm-up pipin' an( connecte( e7uipment. Intro(uce steam to pipin' sstem trott)in' *a)*es.

. Ta3e precautions to pre*ent &ater ammer or s)u''in' in pipin'.

. =ent air an( non-con(ensa)e 'ases +rom sstem.

F. Super*ise con(ensate remo*a) at sstem traps. Temporari) pass traps! i+ re7uire(.

9. =eri+ comp)ete con(ensate remo*a) +rom pipin' an( e7uipment an( tat traps are+unctionin' proper).

. Pumps?

#. Cec3 suction )ine connections +or ti'tness to a*oi( in(ucin' air into te pump.

0. C)ean an( )uricate a)) earin's.

:. Re+er to AC Motors in tis Section.

;. Cec3 motor +or proper rotation. Rotation sa)) matc (irection o+ rotation mar3e( onpump casin'.

. Cec3 tat pump is +ree to rotate an(. 8or pumps an()in' ot )i7ui(s! pump sa))e +ree to rotate &it te pump ot an( co)(. I+ te pump is oun( or e*en (ra's s)i't)!(o not operate te pump unti) te cause o+ te trou)e is (etermine( an( correcte(.

. C)ean associate( strainers.




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F. =eri+ tat OS


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S. Steam Con(ensate Pumps?

#. ,enera)? Start-up con(ensate pumpin' e7uipment in accor(ance &it manu+acturersstart-up instructions. Test contro)s an( (emonstrate comp)iance &it re7uirements.

0. Cec3 +or +ree an( a(e7uate in)et +)o& o+ con(ensate. =a)i(ate tat con(ensate

pressure/temperature (oes not cause pump ca*itation.

:. Cec3 +or a(e7uate *entin' o+ te recei*er.

;. Re+er to AC Motors in tis Section.

. Set an( test )e*e) contro)s an( a)arm contacts as app)ica)e.

. =a)i(ate )ea(/)a' an( ac3-up o+ pumps an( contro) +or mu)tip)e pump sstems.

F. =a)i(ate tat o*er+)o&s are pipe( sa+e) as app)ica)e.

T. 8actor-8aricate( Coo)in' To&ers?

#. C)eanin'? C)ean insi(e o+ coo)in' to&er torou') e+ore +i))in' +or Start-up. C)ean+actor-+inise( sur+aces. Repair an marre( or scratce( sur+aces &it manu+acturerstouc-up paint.

0. Start-up? Comp) &it manu+acturers instructions +or +i))in' an( Start-up o+ operation!inc)u(in'! ut not )imite( to! te +o))o&in'?

:. Inspect te insta))ation an( access/c)earance +or ser*ice an( maintenance to ensure itmeets te Contract Documents an( manu+acturer4s re7uirements.

;. Cec3 manu+acturer4s re7uire( c)earances +or air+)o&.

. Cec3 tat a)) re7uire( OHM (ocumentation as een pro*i(e( an( tat te(ocumentation is +i)e( at te Project Site.

. =eri+ tat +i)) is not (ama'e(.

F. Cec3 tat te to&er is insta))e( )e*e) an( p)um.

9. =eri+ tat te to&er is proper) supporte(.

G. Cec3 an *iration iso)ation an( ensure tat it is not compromise(.

#". =eri+ )urication o+ rotatin' partsB )uricate as nee(e(.

##. =eri+ +an rotation (irection.

#0. =eri+ tat motor ampera'e is in accor(ance &it manu+acturers (ata. =eri+ tat*iration an(/or a)) re7uire( sa+et ar(&ire( inter)oc3 are +unctionin' correct).

#:. Re+er to AC Motors o+ tis Section.

#;. Re+er to 8ans o+ tis Section.

#. Cec3 tat ma3e-up is o+ a(e7uate capacit an( proper) protecte( +rom +ree@in'.




14/41


#. a)ance con(enser &ater +)o& to eac to&er an( to eac in)et +or mu)tip)e in)et to&ers.

#F. A(just &ater )e*e) contro) +or proper operatin' )e*e).

#9. Ensure &ater out)et (oes not a*e entraine( air.

#G. A(just temperature contro)s an( *eri+ operation.

0". Cec3 sumps an( asins to ensure te are c)ean an( +ree o+ (eris.

%. Termina) %nits?

#. ,enera)? A+ter construction an( paintin' is comp)ete(! c)ean e2pose( sur+aces o+ tetermina) unit an( *acuum c)ean termina) coi)s an( insi(e o+ cainets.

0. Retouc an marre( or scratce( sur+aces o+ +actor-+inise( cainets usin' +inismateria)s +urnise( te manu+acturer.

:. Ensure tat te unit is proper) supporte(.

;. =eri+ a(e7uate access +or maintenance.

. =eri+ tat te unit is insta))e( per manu+acturer4s instructions an( (etai)s.

. Insta)) ne& +i)ters +or termina) units tat re7uire +i)ters.

F. Open *ents to ensure tat te coi) is proper) *ente(.

9. Cec3 tat te unit is proper) )ae)e( an(/or a cei)in' mar3er as een pro*i(e( +orconcea)e( termina) units.

G. Cec3 po&er an( contro) *o)ta'es.

#". Cec3 +or proper con(ensate (raina'e as app)ica)e.

##. Cec3 rotation o+ +an &ere app)ica)e.

#0. Cec3 ca)iration an( operation o+ te contro))in' e)ements.

#:. Cec3 contro) *a)*es +or re7uire( c)ose o++ an( +ai) position.

#;. Temporar C)osure? =eri+ termina) units &ic are not sce(u)e( to operate arepro*i(e( temporar c)osure o+ po)et)ene +i)m or oter co*erin' tat &i)) pre*ententrance o+ (ust an( (eris unit is sce(u)e( to operate.

#. =eri+ tat termostats or temperature sensors are in a proper )ocation to a(e7uate)represent space temperature. =eri+ temperature sensors not sce(u)e( to e insta))e(are secure( proper) on te top o+ te unit

=. =A= Termina) %nits?

#. ,enera)? A+ter construction an( paintin' is comp)ete(! c)ean e2pose( sur+aces o+termina) units an( *acuum c)ean termina) coi)s an( insi(e o+ cainets.

0. Retouc an marre( or scratce( sur+aces o+ +actor-+inise( cainets usin' +inismateria)s +urnise( te manu+acturer.




15/41


:. Ensure unit is proper) supporte( an( tat inte'rit o+ *iration iso)ation as eenmaintaine( &ere app)ica)e.

;. =eri+ tat proper access as een pro*i(e( to te air+)o& contro) (e*ices an( an eate2can'e sur+aces.

. Ensure tat te air *e)ocit sensor is correct) insta))e( an( tat in)et/out)et restrictions+or accurate measurements a*e een met.

. Cec3 a)) (ampers an( )in3a'es an( &irin' an( tuin' as app)ica)e +or ti'tness o+ teconnections an( terminations.

F. Re+er to associate( @one cec3out proce(ures &en app)ica)e.

9. Ensure air in)et is +ree o+ ostructions. Start +ans an( ensure proper rotation 5asapp)ica)e6. Measure an( recor( motor ampera'e an( *o)ta'e.

G. Insta)) ne& +i)ters &ere re7uire(.

#". Ca)irate an( a(just te air+)o& contro) parameters. Set app)ica)e minimum an(

ma2imum setpoints. Coor(inate &it te AS pro*i(er as necessar to otain re7uire(+)o& parameters.

##. Cec3 te eatin' (e*ice an( contro) to ensure +unctiona)it an( proper insta))ation.Cec3 stro3e an( ran'e on te *a)*e an( ensure tat it c)oses an( sea)s ti't). Ensurete coi)s are un(ama'e(! come(! an( *ente(.

#0. Ensure an (ronic eatin' e)ements are proper) *ente( an( tat an associate(strainers are c)ean.

#:. =eri+ te inte'rit o+ an *iration iso)ation (e*ices.

#;. =eri+ tat termostats or temperature sensors are in a proper )ocation to a(e7uate)represent space temperature. =eri+ temperature sensors not sce(u)e( to e insta))e(

are secure( proper) on te top o+ te unit

#. Temporar C)osure? =eri+ =A= termina) units &ic are not sce(u)e( to operate arepro*i(e( temporar c)osure o+ po)et)ene +i)m or oter co*erin' tat &i)) pre*ententrance o+ (ust an( (eris unit is sce(u)e( to operate

. Air


16/41


. C)ean unit cainet interiors to remo*e +orei'n materia) an( construction (irt an( (ust.Ensure tat *o)ati)e irritants are containe( an( 3ept out o+ occupie( spaces.

. =acuum c)ean te +an &ee)! +an cainet! an( enterin' air +ace o+ coi)s.

F. A(just an( )uricate (ampers an( )in3a'es +or proper (amper operation.

9. 8or +ie)( +aricate( units! ensure te components are proper) connecte( &itinaccepta)e to)erances.

G. Cec3 tat a)) soun( attenuatin' (e*ices are c)ean an( proper) insta))e(.

#". =eri+ temperature sensin' e)ements are secure( proper) &it correct support (e*icesas recommen(e( manu+acturer.

##. =eri+ an i' static cut out s&itces are proper) insta))e( &it copper tuin'!ca)irate(! ta''e( &it trip set point! an( &ire(.

#0. =eri+ )o& temperature (etection s&itces are ar( &ire( inter)oc3e( to turn o++ +an an(c)ose OA (amper.

#:. Sea) a)) penetrations air ti't an( ensure access (oors seat ti't). Pressure tests teunits to *eri+ tat te meet speci+ie( )ea3a'e.

#;. =eri+ tat te unit is secure on mountin's an( supportin' (e*ices an( tat connections+or pipin'! (uct&or3! an( e)ectrica) are comp)ete. =eri+ tat proper terma) o*er)oa(protection is insta))e( in motors! starters! an( (isconnects.

#. Ensure *iration iso)ation inte'rit is maintaine( trou'out te air an()in' unitinsta))ation an( te connections to it.

#. Re+er to AC Motors in tis Section.

#F. Re+er to 8ans in tis Section.

#9. Disconnect +an (ri*e +rom motor! *eri+ proper motor rotation (irection! an( *eri+ +an&ee) +ree rotation an( smoot earin' operation. Reconnect +an (ri*e sstem! a)i'ne)ts! an( insta)) e)t 'uar(s.

#G. $uricate earin's! pu))es! e)ts! an( oter mo*in' parts &it +actor-recommen(e()uricants.

0". Com coi) +ins.

0#. Inspect coi) pipin' connections an( ensure tat te are per te Contract Documents.=a)i(ate tat a)) termometers! pressure 'au'es! test ports! an( a)ancin' (e*iceconnections are pro*i(e(! accessi)e! an( not p)u''e(.

00. Insta)) c)ean +i)ters. Pro*i(e ne& +i)ters at comp)etion o+ 8unctiona) Per+ormance Tests.

0:. Ensure tat con(ensate (rains proper) an( tat te trap is a(e7uate.

0;. Stro3e a)) *a)*es an( (ampers to ensure +ree an( +u)) tra*e).

0. Pressure test units as re7uire( in te air an()in' unit Speci+ication.




17/41


0. Re+er to Di*ision 0! AS Commissionin'! +or proce(ures on startin' contro)s re)ate( toair an()in' units.

X. 8ans ,enera) Across Sstems?

#. Manu+acturers 8ie)( Inspection? Arran'e an( pa +or a +actor-autori@e( ser*ice

representati*e to inspect te +ie)( assem) o+ components an( insta))ation o+ +ansinc)u(in' (uct&or3! an( e)ectrica) connections.

0. C)ean unit cainet interiors to remo*e +orei'n materia) an( construction (irt an( (ust.Ensure tat *o)ati)e irritants are containe( an( 3ept out o+ occupie( spaces.

:. =acuum c)ean te +an &ee)! +an cainet! an( enterin' air +ace o+ coi)s.

;. A(just an( )uricate (ampers an( )in3a'es +or proper (amper operation.

. =eri+ tat te unit is secure on mountin's an( supportin' (e*ices an( tat connections+or (uct&or3 an( e)ectrica) are comp)ete. =eri+ tat proper terma) o*er)oa( protectionis insta))e( in motors! starters! an( (isconnects.

. Ensure tat *iration iso)ation inte'rit is maintaine( &it te +an insta))ation an(connections to te +an.

F. Re+er to AC Motors in tis Section.

9. Proper) a)i'n an( tension a)) e)ts. Recor( tensionin' parameters in te Pre+unctiona)Cec3)ists.

G. Disconnect +an (ri*e +rom motor! *eri+ proper motor rotation (irection! an( *eri+ +an&ee) +ree rotation an( smoot earin' operation. Reconnect +an (ri*e sstem! a)i'ne)ts! an( insta)) e)t 'uar(s.

#". $uricate earin's! pu))es! e)ts! an( oter mo*in' parts &it +actor-recommen(e()uricants.

##. Stro3e a)) (ampers to ensure +ree an( +u)) tra*e).

#0. Re+er to Di*ision 0! AS Commissionin'! +or proce(ures on startin' contro)s re)ate( to+ans.

1. Ener' Reco*er ee)s?

#. Manu+acturers Start-up? Arran'e an( pa +or a +actor-autori@e( ser*ice representati*eto inspect te +ie)( assem) o+ components an( insta))ation o+ &ee)! (ri*e! contro)s!an( e)ectrica) connections.

0. Start-up Cec3s? Per+orm te +o))o&in' cec3s e+ore Start-up an( as speci+ie( inmanu+acturers Start-up instructions.

a. Cec3 +or (ama'e to te &ee) an( tat me(ia an( ensure me(ia ise*en)/torou') impre'nate(.

. Ensure tat te &ee) rotates +ree).

c. Ensure tat a)) (ri*e components are correct) insta))e(! a)i'ne(! an( )uricate(.




18/41


(. Ensure tat air sea)s are ti't an( proper) insta))e( an( tat pur'e an')es are setper te manu+acturer4s recommen(ations.

e. Meet an( coor(inate &it te AS Pro*i(er to re*ie& te app)ication +or propercontro) o+ te &ee) an( inter+ace o+ ar(&are.

+. =eri+ tat a)) contro)s are in p)ace an( tat te are proper) inter+ace(.

'. Ener'i@e circuits?

#6 Cec3 e)t insta))ation! tension! an( a)i'nment.

06 Cec3 +or proper rotation in a)) mo(es o+ operation.

:6 Start an( run te &ee) trou' comp)ete se7uence o+ operations.

;6 Measure an( recor( te sensi)e an( )atent reco*er e++icienc.

6 Measure an( recor( air pressure (rop.

6 Estimate pur'e *o)ume.

F6 Cec3 a)) inter+aces to te AS.

96 A(just operatin' contro)s.

G6 Pro*i(e ser*ices o+ an in(epen(ent testin' a'enc to test te crosscontamination. Document a)) proce(ures an( resu)ts.

K. Air C)eanin'?

#. Inspect insta))ation an( cec3 +or air )ea3a'e o+ un+i)tere( air &i)e sstem is operatin'.

0. Cec3 access +or +i)ter insta))ation.

:. Cec3 tat +i)ter e++iciencies are per te Speci+ications.

;. =a)i(ate tat air+)o& is a(e7uate) e*en across te +ace.

. Pro*i(e ne& +i)ters as re7uire( trou'out construction an( pro*i(e ne& +i)ters at tecomp)etion o+ +unctiona) testin'.

AA. Meta) Duct&or3?

#. Inspect a)) (uct&or3 +or (ama'e an( (ents an( correct an (e+iciencies.

0. Cec3 (uct&or3 sstem to ensure tat a)) re7uire( (ampers! *anes! access (oors!testin' ports! an( oter appurtenances are re7uire( per te Contract Documents.

:. Cec3 a)) penetrations trou' ui)(in' e)ements an( ensure ti'tness an( inte'rit o++ire ratin's.

;. $ea3a'e Tests? A+ter eac (uct&or3 sstem tat is constructe( +or (uct&or3 pressurec)assi+ication o*er : inces is comp)ete(! test +or (uct&or3 )ea3a'e in accor(ance &itSection 0: :# "".




19/41


. C)ean (uct&or3 interna)) o+ (ust an( (eris! unit unit as it is insta))e(. C)ean e2terna)sur+aces o+ +orei'n sustances &ic mi't cause corrosi*e (eterioration o+ meta) or!&ere (uct&or3 is to e painte(! mi't inter+ere &it paintin' or cause paint(eterioration.

. Strip protecti*e paper +rom stain)ess stee) (uct&or3 sur+aces an( repair +inis &ere*er

te +inis as een (ama'e(.

F. Temporar C)osure? At en(s o+ (uct&or3 &ic are not connecte( to e7uipment or air(istriution (e*ices at te time o+ (uct&or3 insta))ation! pro*i(e temporar c)osure o+po)et)ene +i)m or oter co*erin' tat &i)) pre*ent entrance o+ (ust an( (eris unti) +ina)(uct&or3 connections are to e comp)ete(.

9. Cec3 pressure c)ass o+ (uct&or3 a'ainst +an (ea( ea( to *eri+ a(e7uac.

. Duct&or3 Accessories?

#. Inspect an( operate insta))e( (uct&or3 accessories to (emonstrate comp)iance &itre7uirements. Test +or air )ea3a'e &i)e sstem is operatin'. Repair or rep)ace +au)taccessories! as re7uire( to otain proper operation an( )ea3 proo+ per+ormance.

0. De*e)op a cec3out seet +or a)) +ire (ampers. Psica)) inspect an( operate e*er +ire(amper.

:. Insta)) +usi)e )in3s in +ire (ampers an( a(just +or proper action.

;. $ae) access (oors in accor(ance &it Contract Documents.

. 8ire Damper Testin'? Coor(inate &it te )oca) autorit. 8or e*er +ire (amper! remo*ete +usi)e )in3 an( *eri+ tat te (amper operates +ree) an( c)oses ti't). Reinsta))te +usi)e )in3.

. C)eanin'? C)ean +actor-+inise( sur+aces. Repair an marre( or scratce( sur+aces&it manu+acturers touc-up paint.

CC.ui)(in' Automation Sstem?

#. Start-%p? Re+er to Di*ision 0! AS Commissionin'. Tis Di*ision re7uires temanu+acturer4s autori@e( representati*e to Start-up! test! a(just! an( ca)irate DDCcontro) sstems an( to (emonstrate comp)iance &it Contract Document re7uirements.Tis &i)) inc)u(e *eri+ication o+ se7uences! norma) an( emer'enc operations!ca)iration! inter+aces! an( inter)oc3s! etc.

0. Inspect insta))ation +or con+ormance to manu+acturer4s re7uirements.

:. =eri+ contro)s +or seasona) iso)ation an( +or mo(u)ation.

;. =eri+ (iscar'e i' )imit contro)s are insta))e( an( +unctionin'. Recor( )imit setpoint

an( operatin' parameters.

DD.P)ate An( 8rame


20/41


:. =eri+ tat a)) )ae)in' is a++i2e( an( tat a)) appurtenances are insta)) an( accessi)e.

;. Con+irm tat a)) re7uire( OHM (ocumentation is at te Project Site.

. =eri+ tat p)ates are ti't an( tat o)ts are e*en) tor7ue(.

. Cec3 in)et an( out)et terminations to *eri+ tat pipin' is proper) connecte(.

".0 ACCEPTANCE CRITERIA

A. Acceptance criteria +or tests are in(icate( in te Speci+ication Sections app)ica)e to tesstems ein' teste(. %n)ess in(icate( oter&ise! acceptance criteria &i)) e speci+ie( &itte in(i*i(ua) sstem! e7uipment! component! or (e*ice.

".: TRAININ,

A. Trainin' re7uirements are speci+ie( in Speci+ication Section "# FG "" Demonstration an(Trainin'..

END OF SECTION 20 08 13




21/41


EXAMPLE - PREFUNCTIONAL CHECKLISTHVAC P%&'(

P)*+,.? LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL P)*+,.?LLLLLLLLLLLLLLLLLLLLL

Identification of Equipment or System: LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL

$ocation o+ E7uipment or Sstem? LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL

Speci+ication Section? LLLLLLLLLLLLLLLLLLLL Detai)/Dra&in' Numer? LLLLLLLLLLLLLLL

Manu+acturer / Supp)ier? LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL

Tis Date? LLLLLLLLLLLLLLLLLL Inspection Re7ueste( +or 5Date6? LLLLLLLLLLLLLLLLLL

PREFUNCTIONAL CHECKLIST NUMBER#

Components Inc)u(e(?

LLL =a)*es! LLL ,au'es! LLL Strainer! LLL=iration iso)ators! LLLase

Associate( Pre+unctiona) Cec3)ists?

LLLPipin'! LLLTuin'! LLLOterLLLLLLLLLLLLLLLL

#. ,enera)?

a. Sumitta). Te ao*e sstems an( components inte'ra) to tis e7uipment are comp)ete an(rea( +or 8unctiona) Per+ormance Tests. Te Pre+unctiona) Cec3)ist items are comp)etean( a*e een cec3e( o++ on) parties a*in' (irect 3no&)e('e o+ te e*ent! as in(icte(e)o&! respecti*e to eac responsi)e contractor. Tis Pre+unctiona) Cec3)ist is sumitte(

+or appro*a) an( is suject to te attace( )ist o+ outstan(in' items not comp)ete(success+u)). Sumit a De+icienc 8orm upon comp)etion o+ an outstan(in' or (e+icientitems. None o+ te outstan(in' items prec)u(e sa+e an( re)ia)e +unctiona) tests ein'per+orme(.

b. ___ Deficiency Form attached.

c. This Prefunctional Checklist does not take the place of the manufacturersrecommended checkout and start-up procedures or report.

d. Contractors assigned responsibility for sections of the Prefunctional Checklist shall beresponsible to ensure that their subcontractors complete and check off their Checklist

items.

e. Pre+unctiona) Cec3)ist items sa)) e comp)ete( as part o+ start-up H initia) cec3out!preparator to +unctiona) testin'.


ATTAC


22/41


C*.).*)/E.. C*&' A44),5.*

MD An(erson Sta++ MD ANDERSON

Arcitect/En'ineer A/E

,enera) Contractor / ConstructionMana'er ,C

Mecanica) Contractor MC

E)ectrica) Contractor EC

ui)(in' Automation SstemPro*i(er

AS

Test! A(just! an( a)ance 8irm TA

Commissionin' Consu)tant CA

0. Re7ueste( Documentation Sumitte(?

Speci+ie( Re7uirement 1es No Date to e

Sumitte(a6 Manu+acturer4s Pro(uct Data inc)u(in' Per+ormance Data an(Sop Dra&in's! as appro*e( Arcitect/En'ineer

6 Re7uire( Test Reports an(/or Certi+icationsc6 Insta))ation an( Start-up Manua) an( P)an(6 irin' Dia'rams! Contro) Scematics an( Se7uencese6 Operatin' an( Maintenance Manua) Content +or App)ica)e

Sstem+6 E7uipment Matri2

:. E7uipment =eri+ication?

Item Speci+ie( Sumitte( Insta))e(

Manu+acturer

Mo(e) Numer

Seria) Numer

Ser*ice

,PM


23/41


a6 %nit an( ,enera) Insta))ation 1es No CommentsF. Coup)in' 'uar(5s6 insta))e(9. Pump )uricate(G. Instrumentation insta))e( correct) per Contract Documents

5termo&e))s! termometers! pressure 'a'es! +)o& meters!transmitters! sensors6

#". E7uipment c)ean

6 =a)*es an( Pipin' 5imme(iate) aroun( pump6 1es No Comments#. Pipe +ittin's comp)ete an( pipes proper) supporte(0. Pipe pressure test compete an( accepta)e:. 8)e2i)e pipe insta))e( at pump connections;. Pipes proper) insu)ate(. Pipes proper) )ae)e(. Pipin' sstem proper) +)use(F. Pipin' sstem car'e(9. No )ea3in' e*i(ent aroun( +ittin's or componentsG. Strainer5s6 insta))e(#". Strainer5s6 c)ean##. =a)*es proper) )ae)e(#0. =a)*es insta))e( in proper (irection#:. Iso)ation *a)*es open an( c)ose

c6 E)ectrica) an( Contro)s 1es No Comments#.


24/41


25/41


Sensor or Actuator Correct$ocation51/N65#6

Termometer or,a'e =a)ue

AS =a)ue506

InstrumentMeasure(=a)ue 5:6

Pass 51/N6

Discar'e PressureSuction PressureDi++erentia) Pressure

#. Termometer/,a'e rea(in' is te rea(in' o+ te permanent) mounte( instrument on tee7uipment.

0. AS is te ui)(in' Automation Sstem. Instrument testin' instrument.

3. All sensors are calibrated within required tolerances ___ YES ___ N


ATTAC


26/41


!INA" SI#N$!!

Contractors attest tat te ao*e items a*e een *eri+ie( an( meet te re7uirements o+ te ContractDocuments e2cept as note( on te attace( De+icienc +orm.

,enera) Contractor? Print Name?

Si'nature?

Tit)e?

Date?

Mecanica) Sucontractor Print Name?

Si'nature?

Tit)e?

Date?

Oter Sucontractor? Print Name?

Si'nature?

Tit)e?

Date?

Pre+unctiona) Cec3)ist recei*e( an( re*ie&e( +or comp)eteness MD ANDERSON representati*es.8unctiona) Per+ormance Test can procee(.

MD ANDERSON? Print Name?

Si'nature?

Tit)e?

Date?


Si'nature?

Tit)e?

Date?


ATTAC


27/41



ATTAC


28/41


EXAMPLE - PREFUNCTIONAL CHECKLISTA) H67 U.( - M*6%7)









LLL Supp) 8an! LLL Return 8an! LLL Coo)in' Coi)5s6! LLL=a)*es! LLLContro) Dampers

Associate( Pre+unctiona) Cec3)ists?

LLLCi))e( ater Pipin'! LLL


29/41


C*.).*)/E.. C*&' A44),5.*

MD An(erson Sta++ MD ANDERSON

Arcitect/En'ineer A/E

,enera) Contractor / ConstructionMana'er ,C

Mecanica) Contractor MC

E)ectrica) Contractor EC

ui)(in' Automation SstemPro*i(er

AS

Test! A(just! an( a)ance 8irm TA

Commissionin' Consu)tant CA

0. Re7ueste( Documentation Sumitte(?

Speci+ie( Re7uirement 1es No Date to e

Sumitte(a6 Manu+acturer4s Pro(uct Data inc)u(in' Per+ormance Data an(Sop Dra&in's! as appro*e( Arcitect/En'ineer

6 Re7uire( Test Reports an(/or Certi+icationsc6 Insta))ation an( Start-up Manua) an( P)an(6 irin' Dia'rams! Contro) Scematics an( Se7uencese6 Operatin' an( Maintenance Manua) Content +or App)ica)e

Sstem+6 E7uipment Matri2

:. E7uipment =eri+ication?

Item Speci+ie( Sumitte( Insta))e(

Manu+acturer

Mo(e) Numer

Seria) Numer

Ser*ice

Sensi)e Capacit 5T%/r6

Tota) Capacit 5T%/r6

8an C8M 5Tota)6

8an Motor


30/41


a6 %nit an( ,enera) Insta))ation 1es No Commentscon(ition

. =iration iso)ation e7uipment insta))e( an( acti*e. Maintenance access accepta)eF. Terma) insu)ation insta))e( proper)9. Instrumentation insta))e( correct) per Contract Documents

5termo&e))s! termometers! pressure 'a'es! +)o& meters!transmitters! sensors6

G. E7uipment c)ean#". 8i)ters c)ean &it correct e++icienc or MER= insta))e(##. 8i)ter +rame ousin' insta))ation a))o&s +or eas +i)ter

rep)acement#0. 8i)ter pressure (i++erentia) measurin' (e*ice insta))e( an(

+unctiona) 5ma'nae)ic! etc.6#:. E)ectronic +i)tration insta))e(#;. E)ectronic +i)tration operationa)

6 =a)*es! Pipin'! an( Coi)s 1es No Comments#. Pipe +ittin's comp)ete an( pipes proper) supporte(0. Pipes proper) )ae)e(:. Pipes proper) insu)ate(;. Pipin' sstem proper) +)use(. Pipin' sstem car'e(. No )ea3in' e*i(ent aroun( +ittin's or componentsF. Coi)s are c)ean! +ins are in 'oo( con(ition9. Con(ensate (rain pan5s6 insta))e(! c)ean! s)ope( proper)G. Con(ensate (rain )ine5s6 insta))e( an( supporte( correct)#". Contro) *a)*e an( iso)ation *a)*es insta))e(##. =a)*es proper) )ae)e(#0. =a)*es insta))e( in proper (irection#:. Iso)ation *a)*es open an( c)ose#;. Outsi(e air 5OA6 temperature! mi2e( air temperature! supp)

air temperature! return air temperature! ci))e( &atersupp)/return sensors proper) )ocate( an( secure 5re)ate(OA temperature sensor sie)(e(6

#. Sensors ca)irate( 5see ca)iration section e)o&6#. Pressure/temperature p)u's an( iso)ation *a)*es insta))e(

per Contract Documents

c6 8ans an( Dampers 1es No Comments#. Supp) +an an( motor a)i'nment correct0. Supp) +an e)t tension an( con(ition 'oo(

:. Supp) +an protecti*e srou(s +or e)ts in p)ace an( secure;. Supp) +an area c)ean. Supp) +an an( motor )ue )ines insta))e( an( )ue(. Return +an an( motor a)i'nment correctF. Return +an e)t tension an( con(ition 'oo(9. Return +an protecti*e srou(s +or e)ts in p)ace an( secure


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c6 8ans an( Dampers 1es No CommentsG. Return +an area c)ean#". Return +an an( motor )ue )ines insta))e( an( )ue(##. E2aust +an Cec3)ists +or ser*ice area comp)ete#0. Smo3e an( +ire (ampers insta))e( proper) per Contract

Documents 5proper )ocation! access (oors! appropriateratin's *eri+ie(6

#:. A)) iso)ation an( smo3e (ampers c)ose an( sea) proper)#;. A)) (ampers 5outsi(e air! return air! supp) air6 stro3e +u))

&itout in(in'#. A)) (amper )in3a'es a*e minimum p)a

(6 Duct 1es No Comments#. Soun( attenuators insta))e(0. Duct joint sea)ant proper) insta))e(:. No apparent se*ere (uct restrictions;. Turnin' *anes in s7uare e)o&s as per Contract Documents. Outsi(e air inta3es )ocate( a&a +rom po))utant sources an(

e2aust out)ets. Pressure )ea3a'e tests comp)ete(F. ranc (uct contro) (ampers opera)e9. Ducts c)eane( as per Contract (ocumentsG. Termina) units insta))e(! Cec3)ist comp)ete#". a)ancin' (ampers insta))e( per Contract Documents an(

TA 8irm4s (irection##. Supp) an( return air (e*ices insta))e(

e6 E)ectrica) an( Contro)s 1es No Comments

#.


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e6 E)ectrica) an( Contro)s 1es No Comments#. Sa+eties in p)ace an( opera)e#F. Starter o*er)oa( rea3ers insta))e( an( correct si@e#9. Sensors ca)irate( 5see e)o&6#G. Contro) sstem inter)oc3s oo3e( up an( +unctiona)0". Smo3e (etectors in p)ace0#. A)) contro) (e*ices! pneumatic tuin' an( &irin' comp)ete00. A)) casin' &a)) penetrations inc)u(in' contro) &irin' are

proper) sea)e(

+6 =aria)e 8re7uenc Dri*e 1es No Comments#. =8D Pre+unctiona) Cec3)ist comp)ete an( appro*e(

6 8ina) 1es No Comments

#. Start-up report comp)ete( an( attace( &it tisPre+unctiona) Cec3)ist

0. Sa+eties an( sa+e operatin' ran'es +or tis e7uipment a*eeen re*ie&e( an( accepte(

:. Se7uence o+ operation a(e7uate) in(icates a)) in+ormation;. 8ire/smo3e (ampers an( termina) units are open. Construction +i)ters insta))e( on return air (e*ices to

minimi@e (irt in (uct&or3 an( coi)s an( in an +inise( areas. =eri+ication o+ potentia) moisture mi'ration as een

per+orme( *ia inspection o+ &a))/ui)(in' construction an(re*ie& o+ operatin' se7uences +or a)) ma3e-up air! outsi(eair! supp)! return! an( e2aust +ans

F. Sstem is rea( +or 8unctiona) Per+ormance Test

. Operationa) Cec3s?

a. Tese cec3s supp)ement te manu+acturer4s )ist. Tis is not te 8unctiona) Per+ormanceTest.

Operationa) Cec3s 1es No Comments#. Supp) +an rotation correct0. 8ans


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Operationa) Cec3s 1es No Comments#". Speci+ie( point-to-point cec3s a*e een comp)ete( an(

(ocumentation recor( sumitte( +or tis sstem##. Recor( +u)) )oa( runnin' amps +or eac pump.

S8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6S8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6S8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6R8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6R8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6R8 8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6

. Sensor an(/or Actuator Ca)iration?

a. A)) +ie)(-insta))e( temperature sensors! pressure sensors! an( 'a'es! an( a)) actuators an(*a)*es on tis piece o+ e7uipment sa)) e ca)irate(. Sensors insta))e( in te unit at te+actor &it ca)iration certi+ication pro*i(e( are not re7uire( to e +ie)( ca)irate(.

. A)) test instruments a*e a( a certi+ie( ca)iration &itin te )ast #0-monts? 1 / N

c. Sensor/Actuator =eri+ication Ta)e 5A


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EXAMPLE - PREFUNCTIONAL CHECKLISTT,)&7 U.(









LLL Damper! LLL Temperature Sensor! LLL


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a6 %nit an( ,enera) Insta))ation 1es No Comments. =iration iso)ation e7uipment insta))e( an( acti*eF. Maintenance access accepta)e9. Soun( attenuation insta))e( proper)G. Instrumentation insta))e( correct) per Contract Documents#". E7uipment c)ean

6


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+6 =aria)e 8re7uenc Dri*e 1es No Comments#. =8D Pre+unctiona) Cec3)ist comp)ete an( appro*e(

6 8ina) 1es No Comments#. Start-up report comp)ete( an( attace( &it tis

Pre+unctiona) Cec3)ist0. Sa+eties an( sa+e operatin' ran'es +or tis e7uipment a*e

een re*ie&e( an( accepte(:. Se7uence o+ operation a(e7uate) in(icates a)) in+ormation;. Termina) unit (amper open. Sstem is rea( +or 8unctiona) Per+ormance Test

. Operationa) Cec3s?

a. Tese cec3s supp)ement te manu+acturer4s )ist. Tis is not te 8unctiona) Per+ormanceTest.

Operationa) Cec3s 1es No Comments#. Acuate( (amper5s6 respon(s to sensor temperature settin's

8an rotation correct0. Recor( +u)) )oa( runnin' amps +or +an?

8an No. LLLL? LLLLLrate( 8$ amps 2 LLLLLLsr*c +actor LLLLLLL 5Ma2 amps6

:. 8an runnin' )ess tan ma2imum 8$ amps;. 8an noise an( *iration accepta)e. 8an respon(s to temperature sensor settin's.


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#. Termometer/,a'e rea(in' is te rea(in' o+ te permanent) mounte( instrument on tee7uipment.

0. AS is te ui)(in' Automation Sstem. Instrument testin' instrument.

3. All sensors are calibrated within required tolerances ___ YES ___ N


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FIRE SUPRESSION, PLUMBING,HVAC SYSTEMS PREFUNCTIONAL CHECKLIST AND START-UPS.doc

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Transcript of FIRE SUPRESSION, PLUMBING,HVAC SYSTEMS PREFUNCTIONAL CHECKLIST AND START-UPS.doc