Fire Safety in Npp
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Nuclear power holds the promise of a sustainable, affordable, carbon-friendly source of energy for the twenty-first century on a scale that can help meet the world's growing need for energy and slow the pace of global climate change. However, a global expansion of nuclear power also poses significant challenges. Nuclear power must be economically competitive, safe, and secure; its waste must be safely disposed of; and, most importantly, the expansion of nuclear combination of technical, political, and institutional measures.
Introduction
Fire situations pose one of the most serious problems in
an industrial establishment with the potential loss of lives
& property as well as damage to the environment. Careful
pre planning, implementation of well-planned &
engineered fire prevention measures and proper response
by trained personnel can minimize the risk & damage
caused by fire. However, in spite of several advances
made in fire detection and fire fighting, fire continues to
be highly unpredictable and hence the best course of
action is to put the maximum emphasis on fire
prevention.
A ‘fire protection programme’ is an integrated
effort involving equipment, procedures and personnel
necessary to conduct all fire protection activities. It
includes system and facility design and analysis; fire
prevention, detection, annunciation, confinement and
extinguishing; administrative controls; fire brigade
organization; training; inspection, maintenance and
testing; and quality assurance. Structures, systems and
components (SSCs) important to safety are required to be
designed and located, consistent with other safety
requirements, so as to minimize the likelihood and effects
of internal fires and explosions caused by external or
internal events. The capability for shutdown, removal of
residual heat, confinement of radioactive material and
monitoring of the state of the plant is required to be
maintained. The consequences of fire can be more severe
in a nuclear installation due to the added risk of release of
radioactivity. Hence there is a need for regulating the fire
protection system in nuclear facilities and strengthen the
fire safety aspects to ensure nuclear and radiological
safety. Fire safety aspects of nuclear facilities include fire
prevention, detection & protection systems along with
other considerations such as personnel safety,
environmental safety and property protection. Fire safety
system aims to achieve a defence-in-depth concept and
provides direction to select the optimum combination of
the three levels - prevention, detection & suppression and
mitigation to ensure safety.
Fire safety is important throughout the lifetime of a
plant, from design to construction and commissioning,
throughout plant operation and in decommissioning. Fire
protection systems, including fire detection systems and
fire extinguishing systems, fire containment barriers and
smoke control systems, shall be provided throughout the
nuclear power plant, with due account taken of the results
of the fire hazard analysis. A typical fire protection
system should have following requirement:
a) The fire protection systems installed at the nuclear
power plant shall be capable of dealing safely with
fire events of the various types that are postulated.
b) Fire extinguishing systems shall be capable of
automatic actuation where appropriate. Fire
extinguishing systems shall be designed and located
to ensure that their rupture or spurious or inadvertent
operation would not significantly impair the
capability of items important to safety.
c) Fire detection systems shall be designed to provide
operating personnel promptly with information on
the location and spread of any fires that start.
Fire detection systems and fire extinguishing systems that
are necessary to protect against a possible fire following a
postulated initiating event shall be appropriately qualified
to resist the effects of the postulated initiating event.
Defence in depth
To ensure adequate fire safety in a nuclear power plant in
operation, an appropriate level of defence in depth should
be maintained throughout the lifetime of the plant,
through the fulfilment of the three principal objectives
identified in:
1) Prevention of fire to start;
2) Detecting fires quickly, suppressing those fires that
occur, putting them out
3) Designing plant safety systems, so that a fire that
starts in spite of prevention programme shall not
prevent essential plant safety functions from being
performed.
It should be ensured by means of the above approach that
the probability of a fire occurring is reduced to as low as
reasonably practicable and safety systems are adequately
protected to ensure that the consequences of a single fire
will not prevent those systems from performing their
required function. The three objectives of defence in
depth can be achieved through a combination of: design,
installation and operation of fire prevention and
protection systems; management of fire safety; fire
prevention and fire protection measures; quality
assurance; and emergency arrangements.
Fire Hazard Analysis
A detailed fire hazard analysis should be carried out
during initial plant design to reflect the proposed
construction arrangements, materials and facilities. This
analysis should be revised periodically as design and
construction progress and before and during major plant
modifications.
The fire hazard analysis should be a systematic study of
(a) all elements of the fire protection programme being
proposed to ensure that the plant design has included
adequate identification and analysis of potential fire
hazards (b) the effect of postulated fires relative to
maintaining the ability to perform safe shutdown
functions and minimizing toxic and radioactive releases
to the environment and (c) suggest remedial measures.
The fire risk can be quantified for the process industries
based on the indices like Dow index (Fire & Explosion
Index) and Mond index. The indices are comprehensive
and give a realistic value to the risk of individual process
unit due to potential fires and explosion. Facilities
handling and storing flammable liquids are exposed to a
potential fire risk. The fires due to flammable liquid may
be a Pool Fire, Jet Fire, Flash Fire or a Boiling Liquid
Expanding Vapour Explosion (BLEVE) depending on the
containment, type of release and source of ignition.
Computer models are available to simulate the fire
conditions and estimate the potential consequences. The
fire hazard analysis should separately identify hazards
and provide appropriate protection in locations where
safety related losses could occur as a result of:
a) Concentrations of combustible materials, including
transient fire loads due to combustibles expected
to be used in normal operations;
b) Configuration of combustible contents, furnishings,
building materials, or combinations thereof
conducive to fire spread;
c) Exposure to fire, heat, smoke, steam that may
necessitate evacuation from areas that are required to
be attended for safety functions;
d) Fire in control rooms or other locations having
critical safety related functions;
e) Lack of adequate access or of smoke removal
facilities that impede fire extinguishment in safety
related areas;
f) Lack of explosion prevention measures;
g) Loss of electric power and
h) Inadvertent operation of fire suppression systems
The possibility of a fire spreading from one unit to the
other unit should be taken into account in the fire hazard
analysis. i.e. The analysis of consequences of the
postulated fire on safety of the plant should be conducted
by the persons trained and experienced in the principles
of industrial fire prevention & control and in fire
phenomena from fire initiation through its propagation
into adjoining spaces and it should be done in
consultation with the Fire Protection Engineer. The Fire
Hazard Analysis report is reviewed by the regulatory
body prior to the commissioning of the facility. Any
changes emerged from review are appropriately
incorporated by the facility.
Design measures for fire prevention
In any nuclear power plant, every effort should be made
to minimize fire risk by design. In general, the fire
containment approach is preferred, since it emphasizes
passive protection and thus the protection of safety
systems does not depend on the operation of a fixed fire
extinguishing system.
NPPs contain a range of combustible materials, as part of
the structure, equipment, cabling or miscellaneous items
in storage. Since fire can be assumed to occur in any
plant area where combustible materials are present,
design measures for fire prevention should be applied to
all the fixed and transient fire loads. Such measures
include minimization of fixed fire loads, prevention of
accumulation of transient combustible materials and
control or (preferably) elimination of sources of ignition.
The design of fire prevention measures should commence
in the early stages of the design process. All such
measures should be fully implemented before nuclear fuel
arrives on the site.
Control of combustible materials by design
In order to reduce the fire load and minimize the fire
hazard, the following aspects should be considered in
plant design:
a) The use of non-combustible construction materials
(e.g. structural materials, insulation, cladding,
coatings and floor materials) and plant fixtures as far
as practicable;
b) The use of air filters and filter frames of non-
combustible or low combustible construction;
c) The use of a protected pipe or double pipe design for
lubricating oil lines;
d) The use of hydraulic control fluid of low
flammability for the control system of steam turbines
and other equipment;
e) The selection of dry type transformers for interior
applications;
f) The siting of large oil filled transformers in external
areas where a fire would not cause undue hazards;
g) The use of non-combustible materials in electrical
equipment such as switches and circuit breakers, and
in control and instrumentation cubicles;
h) The separation of switchgear boards from each other
and from other equipment by means of fire barriers
or fire compartments;
i) The use of fire retardant cabling.
There should provide adequate provisions for separation
of areas containing high fire loads of electrical cables
from other equipment by means of fire barriers or fire
compartments. Also, it should use non-combustible
scaffolding and staging materials. Electrical systems
should be designed neither to cause a fire nor, as far as
practicable, to support a fire. Storage allowances for
flammable liquids and gases inside plant buildings should
be minimized. Storage areas for bulk supplies of any
flammable or combustible materials should be located in
areas or buildings that do not contain items important to
safety. Systems containing flammable liquids or gases
should be designed with a high degree of integrity in
order to prevent leaks. They should be protected from
vibration and other destructive effects.
Control of ignition sources
Potential ignition sources arising from plant systems and
equipment should be controlled. Systems and equipment
should be made safe through design so as not to provide
any ignition source, separated from combustible
materials, isolated or enclosed. Electrical equipment
should be selected and classified for occupancy
conditions. Equipment for dispensing flammable liquids
or gases should be properly earthed. Hot pipework near
combustible materials that cannot be moved elsewhere
should be shielded and/or insulated. In the construction or
operation of a multiunit power plant, steps should be
taken to ensure that a fire in a unit under construction or
in operation would not have any safety consequences for
a neighbouring operating unit. Temporary fire separations
should be used if necessary to protect the operating units.
The main control rooms should be adequately separated
from possible sites of fire. Consideration should be given
to the possibility of fires involving facilities shared
between units.
Control of explosion hazards
At NPPs where there is a potential hazard due to
hydrogen in plant operations, provisions should be made
to control the hazard by the use of hydrogen monitors,
recombiners, adequate ventilation, controlled hydrogen
burning systems, equipment designed for use in an
explosive atmosphere or other appropriate means. Where
inerting is used, fire hazards arising during maintenance
and refuelling should be considered, and care should be
taken to ensure that gas mixtures remain within the limits
of non-flammability.
Provisions for Fire Detection
NPPs should have competent fire detection equipment to
ensure early detection of incipient fire or potential causes
for fire. Their capability of detection should not be
hampered due to fire induced secondary effects such as
smoke. Fire detection equipment should be based on
diverse working principals. Fire detection system should
be reliable and provide distinct alarm and detailed
information on location of fire ,major equipment in the
vicinity of fire, degree and spread of fire. To ensure an
adequate level of protection for fire compartments and
fire cells, the following elements should be considered in
the design of the plant:
a) Where detection or extinguishing systems are
credited as active elements of a fire cell or fire
compartment, arrangements for their design,
procurement, installation, verification and periodic
testing should be sufficiently stringent to ensure their
permanent availability. A fire extinguishing system
should be included in the assessment against the
single failure criterion for the safety function it
protects.
b) Where detection systems or fixed fire extinguishing
systems are relied upon as protection against a
potential fire following a postulated initiating event
(PIE) (e.g. an earthquake), they should be designed
to resist the effects of this PIE.
c) The normal or the spurious operation of fire
extinguishing systems should not impair safety
functions.
Fire detection and alarm systems
Each fire compartment and fire cell should be equipped
with fire detection and alarm system. The detection
system should provide detailed annunciation in the
control room about the location of the fire (i.e. at the fire
cell level) by means of audible and visual alarms. All
detection and alarm systems should be energized at all
times and should be provided with non-interruptible
emergency power supplies, including fire resistant supply
cables where necessary, to ensure functionality in the
event of a loss of normal power. Individual detectors
should be sited so that the flow of air due to ventilation or
pressure differences necessitated for contamination
control does not cause smoke or heat energy to flow away
from the detectors and thus unduly delay actuation of the
detector alarm. Fire detectors should also be placed in
such a way as to avoid spurious signals due to air currents
generated by the operation of ventilation system. This
should be verified by in situ testing. In the selection and
installation of fire detection equipment, account should
be taken of the environment in which the equipment will
function.
Wiring for fire detection systems, alarm systems or
actuation systems should be protected from the effects of
fire by a suitable choice of cable type, proper routing, a
looped configuration or by other means, protected from
mechanical damage, constantly monitored for integrity
and functionality.
Fire Extinguishing
The licensee should ensure that fire fighting systems
(FFS) should be able to reach all areas of NPP to
effectively extinguish the fire. It should ensure operability
of FFS during all operating states by inspecting these
periodically.
Moreover, FFS should have provisions for minimizing
adverse effects on items important to safety as well as on
people and environment. Their operation should not
hamper the operability of SSCs important to safety and
should not induce common cause failure in redundant
system. Also, design of FFS should ensure their mal-
operation does not jeopardize protection against PIEs.
Fixed provisions for fire extinguishing
NPPs should be provided with fixed fire extinguishing
equipment. This equipment should include provisions for
manual fire fighting, such as fire hydrants and fire
standpipes. The fire hazard analysis should determine the
need to provide automatic extinguishing systems such as
sprinklers, spray systems, foam, water mist or gaseous
systems, or dry chemical systems. The design criteria for
fire extinguishing systems should be based on the
findings of the fire hazard analysis, so as to ensure that
the design is appropriate for each fire hazard that is being
protected against. There are three different extinguishing
systems:
1. Water based extinguishing systems should be
permanently connected to a reliable and adequate
supply of fire fighting water, and these systems
include automatic sprinkler, water spray, deluge,
foam and water mist systems. Automatic water
sprinkler (or spray) protection should be provided at
all locations where one of the following factors
applies, subject to the findings of a fire hazard
analysis:
a) A high fire load is present.
b) A potential for rapid spread of fire exists.
c) A fire could compromise redundant safety
systems.
d) An unacceptable hazard for fire fighters could be
created.
e) An uncontrolled fire would make access for fire
fighting difficult.
2) Gaseous extinguishing systems use carbon dioxide.
3) Dry powder and chemical extinguishing systems
consist of a stored quantity of powder or chemical
suppression agent, a source of compressed gas
propellant, an associated distribution network,
discharge nozzles and provisions for detection and/or
actuation. The systems can be either manually
operated at the hazard, or remotely or automatically
actuated by a detection system. These systems are
usually used to protect against flammable liquid fires
and certain fires involving electrical equipment.
These extinguishing agents should not be used on
sensitive electrical equipment since they generally
leave a corrosive residue.
Manual Fire Fighting
Portable and mobile fire extinguishers of a type and size
suitable for the hazards being guarded against should be
provided for use in manual fire fighting by plant
personnel. The entire plant should be equipped with a
sufficient number of portable and mobile extinguishers of
the appropriate types as well as spares or facilities for
recharging. All fire extinguisher locations should be
clearly indicated. Fire extinguishers should be placed
close to the locations of fire hoses and along the escape
and access routes for fire compartments.
Portable and mobile extinguishers filled with water or
foam solution and other extinguishing agents with a
neutron moderating capability should not be used in
locations where nuclear fuel is stored, handled or
transported unless an assessment of the criticality hazard
has demonstrated that it is safe to do so. Manual fire
fighting forms an important part of the defence in depth
strategy for fire fighting. The design of the plant should
allow for access by fire teams and fire brigades using
heavy vehicles. Suitable emergency lighting should be
provided for all fire compartments.
Fire brigade for manual fire fighting
A fixed wired emergency communication system with a
reliable power supply should be installed at preselected
stations. Alternative communication equipment such as
two way radios should be provided in the control room
and at selected locations throughout the plant. In addition,
portable two way radios should be provided for the fire
fighting team. Prior to the first fuel loading, testing
should be carried out to demonstrate that the frequencies
and transmitter powers used does not cause spurious
operation of the protection system and control devices.
Self-contained breathing apparatus, including spare
cylinders and a facility for recharging, should be provided
at appropriate locations for the emergency response team.
Provisions for smoke and heat venting
An assessment should be carried out to determine the
need for smoke and heat venting, including the need for a
dedicated smoke and heat extraction system, to confine
the products of combustion and prevent the spread of
smoke, to reduce temperatures and to facilitate manual
fire fighting. In the design of a smoke and heat extraction
system, the following criteria should be taken into
account: fire load, smoke propagation behaviour,
visibility, toxicity, fire brigade access, the type of fixed
fire extinguishing system used and radiological aspects.
Confinement of fire
The licensee should ensure that appropriate provisions
have been installed for confining fire to the place at
which it had originated. It should put fire barriers
penetration seals, water curtains, fire and/or smoke
dampers, fire doors, etc., of sufficient fire resistant
capability to prevent its progression. Fire detection
systems, fire extinguishing systems and support systems
should be independent of their counterparts in other fire
compartments to maintain their operability during fire in
the compartment. Early in the design phase, the plant
buildings should be subdivided into fire compartments
and fire cells. The purpose is to segregate items important
to safety from high fire loads and to segregate redundant
safety systems from each other. The aim of segregation is
to reduce the risk of fires spreading, to minimize
secondary effects and to prevent common cause failures.
A fire compartment is a building or part of a building that
is completely surrounded by fire resisting barriers (all
walls, floor and ceiling). The fire resistance rating of the
barriers should be sufficiently high so that the total
combustion of the fire load in the compartment can occur
(i.e. total burnout) without breaching the fire barriers.
Confinement of fire within the fire compartment is
intended to prevent the spread of fire and its effects (e.g.
smoke and heat) from one fire compartment to another,
and thus prevent the failure of redundant items important
to safety. The separation provided by fire barriers should
not be compromised by temperature or pressure effects of
fires on common building elements such as building
services or ventilation systems. The fire resistance rating
of the barriers that form the boundaries of a fire
compartment should be established in the fire hazard
analysis. Further, a minimum resistance rating of one
hour should be adopted. National regulations may require
higher values for the minimum resistance rating of fire
compartment boundaries.
Procedures should be established for the purpose of
ensuring that amounts of combustible materials (the fire
load) and the numbers of ignition sources be minimized
in areas containing items important to safety and in
adjacent areas that may present a risk of exposure to fire
for items important to safety. Effective procedures for
inspection, maintenance and testing should be prepared
and implemented throughout the lifetime of the plant with
the objective of ensuring the continued minimization of
fire load, and the reliability of the installed features for
detecting, extinguishing and mitigating the effects of
fires, including established fire barriers .
Emergency arrangements
Written emergency procedures that clearly define the
responsibility and actions of staff in responding to any
fire in the plant should be established and kept up to date.
The emergency procedures should give clear instructions
for operating personnel on immediate actions in the event
of a fire alarm. These actions should be primarily directed
to ensuring the safety of the power plant, including
shutdown of the plant if necessary. The procedures should
set out the role of operating personnel in relation to the
role of the fire fighting team taking immediate action, the
plant fire brigade and outside emergency services such as
local authority fire brigades. Special attention should be
paid to cases for which there is a risk of release of
radioactive material in a fire. It should be ensured that
such cases are covered in the emergency arrangements for
the plant. Appropriate measures should be taken for
radiation protection for fire fighting personnel. Regular
fire exercises should be held to ensure that staff have a
proper under- standing of their responsibilities in the
event of a fire. Records should be maintained of all
exercises and of the lessons to be learned from them. Full
consultation and liaison should be maintained with any
off-site organizations that have responsibilities in relation
to fire fighting. Plant documentation should provide a
clear description of the manual fire fighting capability
provided for those areas of the plant identified as
important to safety. The manual fire fighting capability
may be provided by a suitably trained and equipped on-
site fire brigade, by a qualified off-site service or by a co-
ordinated combination of the two, as appropriate for the
plant and in accordance with national practice
Fire safety considerations in a typical NPP
(1) Fire Protection Measures for Mechanical
Components and Systems
Components containing flamable liquid and gases
1) Oil supplies shall be designed such that possible
leakage oil will not come into contact with plant
components having a surface temperature higher than
200 °C. The heat insulation in the vicinity of oil
supplies shall be designed such that autoxidation
from leakage oil seeping into the heat insulation is
prevented.
2) Only non-combustible materials shall basically be
used. Exceptions are permissible in the case of
sealants and gas kets, provided, they are protected
against direct flames in the event of fire.
Combustible hoses shall normally be completely
3) surrounded by metal sheathing.
4) The systems containing flammable liquid or gaseous
materials shall normally be provided equipment for
leakage detection, e.g., filling level monitors in the
case of liquid mate rials and pressure monitors in the
case of gaseous materials, and, if applicable, for the
draining off of leakages.
5) Vessels containing larger amounts of flammable
liquids shall be provided with collecting facilities.
The volume of the collecting facilities shall be
specified under consideration of the maximum
possible non-isolatable leakage amount of the largest
6) individual vessel and, in the case of the presence of a
stationary fire extinguishing system, also of the
accumulated fire suppres sant; measures shall be
taken to enable a controlled draining off of the
accumulated fire suppressant and liquid leakage.
7) Combustible materials escaping from safety valves
shall be safely drained or dissipated off.
8) Any hot component parts shall basically be avoided
in the vicinity of components containing combustible
or combustion supporting materials. If this is not
possible for
9) technical reasons, measure shall be taken to prevent
self ignition of the leakages (e.g., insulation,
concentric guard pipe, encapsulation, air exhaust).
10) It is not permissible to use cutting ring fittings for
pressure retaining pipes containing flammable liquid
materials.
Reactor Coolant Pumps
1) In the case of an external oil supply, the oil amount
in the oil tank shall be monitored by suitable means.
As soon as the oil amount falls below a minimum
value to be specified depending on the oil supply, the
oil supply shall automatically be interrupted.
2) In the case of reactor coolant pumps and associated
motors are provided with an integrated oil supply, the
pumps shall be equipped with a collecting facility for
the entire oil amount of the largest individual supply
vessel.
3) In the case of an integrated oil supply with cooling
equipment inside the oil vessel, the level in the oil
vessel shall be monitored. When the maximum
permissible level is reached, the cooling water supply
to the oil cooler shall be shut off.
4) In the case of an external oil tank, the oil tank
including the auxiliary equip-
5) ment in the same room does not need to be designed
against external events, provided, it is validated
analytically that the structural partitions of the fire
sub-compartment of the oil tank compartment will
remain functional even after an external event and
that the oil collection vessel is still leak tight.
Steel Reactor Containment
1) The integrity of the reactor containment in the event
of fire shall be ensured. Therefore, larger fire loads in
the direct vicinity of the containment wall shall
basically be avoided. Exceptions are such fire loads
that are protected by suitable structure related or
equipment-related fire protection measures. In case
such measures cannot be applied, other requirements
shall be specified in each individual case, e.g.,
protective coating of the cables in the vicinity of
cable penetrations.
2) The measures specified under para. 1 shall also
ensure that no fire spreading occurs on account the
influence from direct heat or thermal radiation on the
other side of the con tainment wall.
3) The air locks and air lock annexes shall be kept free
of any fire loads that are not required for the
operation of the locks or for the purpose of personnel
protection.
4) (4)The function of safety-related actuators, valves
and fittings shall be ensured such that even in the
event of fire the necessary safety-related measures
can be taken to the required extent.
Turbine Generator Building
The turbine building should be separated from adjacent
structure containing equipment important to safety by a
fire barrier with a rating of at least 3 hours. The fire
barriers should be designed to maintain structural
integrity even in the event of a complete collapse of the
turbine structure. Openings and penetrations in the fire
barrier should be minimized and should not be located
where the turbine oil system or generator hydrogen
cooling system creates a direct fire exposure hazard to the
barrier. Considering the severity of the fire hazards,
defense in depth may dictate additional protection to
ensure barrier integrity, and the potential effect of a major
turbine building fire on the ability to maintain operator
control of the plant and safely shut down should be
evaluated.
Turbine buildings contain large sources of combustible
liquids, and piping for systems lube oil, seal oil, and
electrohydraulic s includingreservoirs ystems. These
should be separated from systems important to safety by
3-hour rated barriers. Additional protection should be
provided on the basis of the hazard or where fire barriers
are not provided.
Turbine generators may use hydrogen for cooling.
Hydrogen storage and distribution systems should meet
the safety guidelines .Smoke control should be provided
in the turbine building to mitigate potential heavy smoke
conditions associated with combustible liquid and cable
fires.
Emergency power generating facilities with diesel
generator units
1) The fuel oil storage tank of each redundancy shall be
located, and the fuel oil day tank of each redundancy
shall basically be located, in individual fire sub
compartments apart from the diesel generator units.
2) The exhaust gas lines shall be insulated and encased
with non-combustible building materials of Class A 1
, such that the surface temperature even during
continuous operation will not exceed 200 °C. It shall
be ensured that neither fuel oil nor lubrication oil
will penetrate into the insulation.
3) The fuel oil system and the lubrication oil system of
the diesel motor shall be routed or insulated such that
no leakages can come in contact with components
the surface temperatures of which are above 200 °C.
The fuel oil injection lines shall be designed with a
concentric guard pipe or with a comparable
shielding.
4) The pipe connections of fuel oil injection lines shall
be metallically sealing or of an equivalent design.
5) Fuel or oil leakages from the diesel motor, oil day
tank, fuel oil storage tank or supply lines shall be
collected in, or drained into vats or vessels and shall
be moni-
6) tored and displayed. If applicable, a siphoning effect
from the
Storage of Combustible Operating Materials and
Pressurized Gas Bottles
1) It is not permissible to store combustible or
combustion supporting gases, e.g., oxygen, in the
vicinity of safety-related plant components. The
storage of combustible or combustion supporting
gases inside the controlled area shall be limited to the
amounts required for the individual task.
2) The storage of flammable liquids or other
combustible or combustion supporting materials in
the vicinity of safety-related plant components shall
basically be avoided. This storage is only permissible
if a fire of the materials stored cannot endanger any
of the safety-related plant components.
3) In the case of storage of flammable liquids, means
for the collection of the maximum possible non-
isolatable amount of leakage from the largest
individual vessel shall be provided for in the direct
vicinity of the place of installation of this
4) vessel; furthermore, means shall be provided to
enable a controlled draining off of the accumulated
fire suppressant and liquid leakage.
5) No stationary pressurized gas bottles, even for non
flammable gases, may be installed in the vicinity of
massive fire loads. Exempted are pressurized gas
bottles for small fire extinguishing systems and for
equipment protection systems.
Insulation, Encasements and Coatings of Components
1) The insulation of pipes and components shall
basically consist of non-combustible materials in
building material class A.
2) In the case of low-temperature insulations it is
permissible to use combustible foam isolation
materials or combustible auxiliary materials.
3) In the vicinity of possible leakages of flammable
liquids, special measures shall be taken to prevent
the penetration of these liquids into the insulation
materials, e.g., by baffles or sheet metal
encasements.
4) The decontaminable coatings of components shall be
at flame retardant.
Exhaust-Gas Systems (Gas Treatment Systems)
1) With regard to exhaust-gas systems, measures shall
be taken that will prevent the occurrence of a fire,
that will ensure fire detection and will limit the
extent of the fire.
2) The exhaust-gas systems in power plants with
pressurized water reactors shall basically be operated
under inert gas atmosphere.
3) In the room of the place of installation, combustible
materials are permissible only in such amounts as are
required for the operation of the activated charcoal
filters.
4) The filter containers shall consist of non-combustible
material .
Fire Protection Measures for Electrical Facilities and
Components
General Requirements
1) A low risk of occurrence of fire and fire spreading in
electrical facilities and components shall be achieved
by the proper choice of materials and by
corresponding protective means. To attain this goal
the fire protection measures in accordance with the
technical standards of VDE and DIN shall be
supplemented by meeting the additional
requirements as specified under this safety standard.
2) The redundancies of electrical facilities and
components shall be protected from each other, either
by sufficiently fire resistant structural elements or the
physical separation or encapsulation of combustible
materials, such that a fire cannot cause the failure of
an impermissible number of redundant equipment.
3) The fire protection measures for electrical facilities
and equipment specified in the following sections
shall be applied with highest priority.
Electric Circuits & Equipment
In closed ventilated areas, where smoke/heat venting is
not possible, for power cables and control cables,
halogen-free, fire-retardant, low smoke (FRLS) materials
shall be used for sheathing. Fire survival cables having
copper conductors with special insulating materials are
capable of maintaining circuit integrity for extended
periods under fire conditions and meets the special Fire
Survival Test as per IEC 331. These cables can safely be
used in essential circuits, which serve plant safety
functions. Placement of power & control cables on the
cable racks should be such that high voltage cables are on
the top rack and low voltage cables are on the bottom
rack as per AERB Fire Standard. Cable routing should be
so chosen to avoid passing
close to equipment such as steam pipe lines, oil pipe
lines, resistor grids and process
equipment which are capable of producing heat. Where
cables are required to be routed for loads located close to
such systems, protection shall be provided to these
cables. The cables shall be protected against oil spillages.
Transformers
All transformers shall meet the requirements of “The
Indian Electricity Rules, 1956 as amended on November
16, 2000 and “The Atomic Energy (Factories) Rules
1996”. Transformers installed inside fire areas containing
systems important to safety should be of the dry type or
insulated and cooled with noncombustible liquid.
Transformers filled with combustible fluid that are
located indoors should be enclosed in a transformer vault.
Outdoor oil-filled transformers should have oil spill
confinement features or drainage away from the buildings
and have a fire rating of at least 3 hours. The transformers
shall be protected by an automatic high velocity water
spray system or by carbon dioxide or Halon alternatives
fixed installation system or Nitrogen injection and drain
method.
Cable Trenches
All cable outlet points in the trench shall be insulated /
sealed with fire resistant materials / fiber wools or light
PCC to prevent spreading of fire. Fire barriers shall be
provided in cable trenches at periodical intervals.
Fire detection and alarm system:
In designing fire detection and alarm systems, it is
important to consider the reliability of the system and
individual components, to always perform their required
functions. For fire detection systems, this reliability may
be affected by the reduction in sensitivity or of sensing
devices leading to non- detection or late detection of a
fire, or the spurious operation of an alarm system when
no smoke or fire hazard exists. The detection system shall
annunciate by audible and visual alarms in the control
room and in-house fire station. Fire alarms shall be
distinctive and shall not be capable or being confused
with any other plant alarm. Reliable & uninterrupted
power supply shall be ensured for the fire detection and
alarm system. To take care of failure of main supply,
emergency power from diesel generating set and back-up
supply from battery system shall be provided. The
selection of detectors shall be based on the nature of
products released by the heating up, carbonization, or the
initial bursting into flame of the materials present in the
fire hazard area. The appropriateness of the detection
system shall be confirmed by Fire Hazard Analysis
(FHA). Selection of fire-detection equipment shall take
into account the environment in which it functions, e.g.
radiation fields, humidity, temperature and air flow.
Where the environment (e.g. higher radiation level, high
temperature etc.) does not allow detectors to be placed
immediately in the area to be protected, alternative
methods, such as sampling of the gaseous atmosphere
from the protected area for analysis by remote detectors
with an automatic operation should be considered. Where
spurious operation is detrimental to the plant, activation
shall be by two lines of protection system. Provision for
manually activated fire alarms shall also be made.
Fire detection and alarm system
In designing fire detection and alarm systems, it is
important to consider the reliability of the system and
individual components, to always perform their required
functions. For fire detection systems, this reliability may
be affected by the reduction in sensitivity or of sensing
devices leading to non- detection or late detection of a
fire, or the spurious operation of an alarm system when
no smoke or fire hazard exists. The detection system shall
annunciate by audible and visual alarms in the control
room and in-house fire station. Fire alarms shall be
distinctive and shall not be capable or being confused
with any other plant alarm. Reliable & uninterrupted
power supply shall be ensured for the fire detection and
alarm system. To take care of failure of main supply,
emergency power from diesel generating set and back-up
supply from battery system shall be provided. The
selection of detectors shall be based on the nature of
products released by the heating up, carbonization, or the
initial bursting into flame of the materials present in the
fire hazard area. The appropriateness of the detection
system shall be confirmed by Fire Hazard Analysis
(FHA). Selection of fire-detection equipment shall take
into account the environment in which it functions, e.g.
radiation fields, humidity, temperature and air flow.
Where the environment (e.g. higher radiation level, high
temperature etc.) does not allow detectors to be placed
immediately in the area to be protected, alternative
methods, such as sampling of the gaseous atmosphere
from the protected area for analysis by remote detectors
with an automatic operation should be considered. Where
spurious operation is detrimental to the plant, activation
shall be by two lines of protection system. Provision for
manually activated fire alarms shall also be made.
Fire Water Systems
In selecting the type of suppression system to be
installed, consideration shall be given to speed of
operation, the type of combustible material present as
indicated in the fire hazard analysis, possibility of thermal
shock, its effect on human beings (e.g. asphyxiation) and
on items important to safety (e.g. Reaching criticality
condition during water or foam flooding in the nuclear
fuel storage area). Reliable power supply should be
ensured for electrically operated control valves meant for
automatic suppression systems. Fire suppression systems,
which employ water as means for suppression of fire,
could be principally categorized under fixed water
extinguishing systems as follows:
a) Sprinkler and other water spray systems
b) Fire hydrant or standpipe and hose systems
a) Sprinkler and other water spray system
Complete automatically initiated water sprinkler
protection should be provided as a conservative measure
in all those locations of the plant or facility where
significant amounts of combustible material might be
present, which would result in unacceptable fire damage
in the event of an uncontrolled fire. Such a design
measure may also take into account aspects other than
safety (for example), spread of contamination. Generally,
water systems are preferred in areas containing a high fire
load of electrical cable material and other combustibles
where the possibility exists for deep-seated fires. Water
sprinklers may also be used for large quantities of oil (for
lubrication or transformer cooling). Further, in cases
where gas or other extinguishing systems are provided for
primary fire protection, water systems serve as a good
back-up fire protection. Sprinkler/spray extinguishing
systems shall, as a minimum, conform to requirements of
appropriate standards.
b) Fire Hydrant or Standpipe and Hose systems
Standpipes with hose connections equipped with
approved fire hose and nozzles should be provided for
areas containing or exposing nuclear-safety-related
structures, systems or components and should be spaced
so that these areas are accessible to at least one hose
stream. Water supply and hose capability should be
provided for the containment. Fire hose stations should be
conspicuously located as dictated by fire hazard analysis
and should not be blocked. The fire hose standpipe
system should be used for fire-fighting only. Alternative
hose stations should be provided for an area if the fire
hazard could block access to a single hose station serving
that area. Fire hydrant or standpipe hose system, should,
as a minimum, conform to requirement of appropriate
standards such as NFPA 14, “Standpipe and Hose
systems” or IS: 5714-1970 “Hydrant Standpipe for fire
fighting” for sizing, spacing and pipe support
requirements.
Fire water system of a typical NPP
This system utilizes water to extinguish the fire by
hydrant system and different water spray system.
Personnel protection spray system is provided inside
reactor building to faciliate personnel to exit from reactor
building in case rise of temperature due to LOCA. Fire
water is also used as a backup to end shield cooling and
steam generator cooling during station blackout.
Fresh water supply for this system is fulfilled by two
reservoirs:
1). Reservoir 1 having capacity of 20000 cube meter
2).Reservoir 2 having capacity of 4000 cube meter
Reservoir-2
Divided into two compartments (2000 m3 each)
Water requirement to extinguish fire
1150 m3
8 hydrants operating simultaneously for 2 hours
= 2 х 34 х 8 m3
= 544 m3
Largest water spray for two hours
= 2 х 290 m3
= 580 m3
So, water requirement to extinguish fire
= (544 + 580) m3
= 1124 m3
Water requirement as a backup during
475 m3
station blackout (4 hours) for E/S cooling and SG
cooling
End shield cooling requirement
= 123m3
Steam generator cooling requirement
= 352 m3
Total requirement
= (1150 + 123 + 352)m3
= 1625 m3As such only As such only compartment is
sufficient to cope with the situation.
Jockey pumps (P-1 and P-2)
(One main duty and another standby duty)
Start 8.5 kg/cm2
Stop 9.5 kg/cm2
Electrical motor driven fire water pump (P-3 and P-4)
Pump-3 start Discharge header pressure reaches 8
kg/cm2 with time delay of 30 sec
Pump-4 start Discharge header pressure reaches 7.5
kg/cm2 with time delay of 30 sec
Once started, pump is to be stopped manually
Diesel engine driven FW pump (P-5 and P-6)
Pump-5 start Discharge header pressure reaches kg/cm2
with time delay of 30 sec
Pump-6 start Discharge header pressure reaches 6.5
kg/cm2 with time delay of 30 sec
Once started, pump is to be stopped manually
Fire Water Supply to Various Equipment Hydrant
System: Total 250
The hydrant system covers the following buildings in
addition to the outdoor area:
a) Reactor Building (RB) nos. 3 and 4
b) Reactor Auxiliary Building (RAB) nos. 3 and 4.
c) Station Auxiliary Building (SAB) nos. 3A, 3B, 4A and
4B
d) Service building, control building
e) Turbine Building (TB) nos. 3 and 4
f) Electrical bay of TB nos. 3 and 4
g) Auxiliary boiler, fuel oil tanks and heavy water
upgrading plant
h) CCW and ASW pump house
i) Non-active process water pump house
j) Service water pump house
k) Demineralizer (DM) plant chlorination plant
h) Diesel storage area
i) Administration building, permanent warehouses
j) Waste management plant
k) Pipe and cable bridge area
l) Switchyard area
Water Spray System: Total 90 DVs
a) Generator transformers
b) Unit auxiliary transformers
c) Startup transformer
d) Turbine oil tanks, lube oil equipment and piping
e) Cable vault in SAB-3A, 3B, 4A, 4B
f) Cable vault in TB no. 3, 7, 4 at EL 107 m and 116.55 m
g) Cable trays in RB (selected areas only)
h) Cable passage between RB and CB and between RB
and SAB
i) Cable passage at EL 104 m in TB up to cable bridge
j) Pipe and Cable Bridge (PCB) at 100 m and 106 m
between RB and TB
k) Vertical cable shaft in CB between EL 97 m and 111 m
l) Cable trenches from CB to switch yard
m) Day oil tanks outside SAB-3A, 3B, 4A, 4B
n) PHT pump motors in RB-3 and 4
o) F/M vaults in RB-3 and 4
p) F/T rooms in RB-3 and 4
q) TG bearing housing and hydrogen seals
r) Cable on raceways on RB OCW
Requirements to be Ensured for Firewater System
A minimum of one out of two diesel driven fire fighting
pump shall always be operable. If a pump is found in
operable condition, the same shall be brought back to
service within seven days.Fire fighting water system shall
be kept filled and pressurized between 6.5 to 9.5 kg/cm2
(g) at all times. If it falls below 5.5 kg/cm2 (g), then
reactor shall be shutdown.Fire deluge system should be in
poised state for all equipments in useFire water pumps
sump level shall be maintained above 96.225 m
(minimum submergible level)
REFERANCES
(1)Safety Standards of the Nuclear Safety Standards
Commission (KTA) KTA 2101.3 (12/2000)
(2) heavy water reactors: status and projected
development;International Atomic Energy Agency
Vienna, 2002
(3)safety systems for pressurised heavy water reactor;
AERB safety guide no. aerb/npp-phwr/sg/d-10
(4)A MONOGRAPH by K. Ramprasad ,Ashis Kumar
Panda and Diptendu Das ;
Industrial Plants Safety Division
(5) Current status of fire risk assessment for nuclear
power plants ; Heinz Peter Berg1, Marina Röwekamp2
1Bundesamt für Strahlenschutz,
Germany
(6)Fire Safety in the Operation of Nuclear Power Plants
safety guide no. Ns-g-2.1 , IAEA
(7) Protection against Internal Fires and Explosions in the
Design of Nuclear Power Plants
safety guide No. NS-G-1.7 , IAEA
(8) Fire protection in pressurised heavy water type
nuclear power reactor, safety guide, no-AERB/SG/D-4
(9)aerb safety guide no. AERB/NPP-PHWR/SG/D-8
Primary heat transport system for pressurised heavy water
reactors
(10) AERB SAFETY GUIDE NO.
AERB/NPP-PHWR/SG/D-20
Safety related instrumentation and control pressurised
heavy water reactor
(11) IAEA-TECDOC-1421
Experience gained from fires in nuclear power plants:
Lessons learned
(12)IAEA-TECDOC-1554
Generic Safety Issues for Nuclear Power Plants with
Pressurized Heavy Water Reactors and Measures for their
Resolution
(13) IAEA-TECDOC-1594
Analysis of Severe Accidents in Pressurized Heavy Water
Reactors
(14)USNRC;regulatory guide
Fire protection for nuclear power plants
(15)SFPE Handbook of Fire Protection Engineering