Final Report. Trial vs CAT Komatsu Bucket.pdf

8/10/2019 Final Report. Trial vs CAT Komatsu Bucket.pdf

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Prepared by: Angel Rivera Date: 21-Oct-2014

Description:

CONTENT: 1- Average Wear in the Bc!ets 4-Ag-14

2- Availability End of Trial: 1"-Oct-14

"- Wear Rate

4- Prodction #est$ %ycle#i&e

'- %P(

)- %onclsions

*- Anne+es

1 #ips A1 12 ,ide Plate R( E1

2 #ips A2 1" side Plate ( E2

" #ips A3 14 Base .dge end Protection R( E3

4 #ips A4 1' Base .dge end Protection ( E4

' .dge B1 1) /nner s!in F

) .dge B2 1* Oter s!in G

* .dge B3 1 ear strips H

Wear Plates R( C1 1 ,ide Protector R(3 ( I

Wear Plates R( C2 20 .dge ,eg&ent J1

10 Wear Plates ( D1 21 .dge ,eg&ent J2

11 Wear Plates ( D2 22 .dge ,eg&ent J3

Start of Trial:

Report Summary Bucket Trial Cat vs Komatsu

Dring the trial in bc!ets3 as carried ot &onitoring o the points belo$

Inspected Points in te Buckets!

C1

C2

B1

B2

B3

G

F

D1

D2

H

A 1,2,3,4

I 1,2

J 1,2,3

E1

E2

E3

E4

Bc!et #rial %at vs 5o&ats


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RES"#TS:

C$T Komatsu

46 )'6

26 46

)6 '6

"6 *6

26 106

46 1006

6 16

"6 6

116 "46

106 12606 "46

Note:

%&$vaila'ility!Num'er of ours reaced durin( te trial period! )*+ days,

E-uipment (ors

%A# .*/

5O7A#,8 *0%

/nner s!in 9

Oter s!in

ear strips (

,ide Protector /

Re&e&ber that 5o&ats bc!et beore the trial began3 had operating hors3 .+actly '4 hrs$

0& $vera(e 1ear!Reaced durin( Trial period2 monitored points!

.dge ,eg&ent ;13;23;"

3easured Element!

#ips A13A23A"3A4

.dge B13B23B"

Wear Plates %13D1

Wear Plates %23D2

,ide Plate .13.2

Base .dge end Protection ."3.4


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Komatsu C$T

2$01 0$0

1'0$)' 1*$*4

""$)' '$21

)$10 $4

4$** 1'"$0*

'$* *$*

4"$4 "2$'

''$'1 4$0)

'4$11 4$1

41$1 24$'

2$0 $)"

Inner skin 7

Outer skin 8

1ear strips 5

Side Protector I

Ed(e Se(ment 9029%29

Base Ed(e end Protection E2E.

6ear Plates C02;0

6ear Plates C%2;%

Side Plate E02E%

&6ear rate!Based on &easre&ents o ear rate &easred ele&ent obtained in each bc!et3 hich indicates ho &anyhors &st pass or ear3 16 o the ele&ent &easred$

$vera(e rate of 6ear! )5rs


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.& Production test! $ssessment cycle times!

E-uipment D&p #i&e,ing #i&e

.&ptyoad #i&e

,ing #i&e

oaded#otal %ycle #i&e

Komatsu +:+ +:+/ +:+= +:+= +:+

C$T +:+% +:0+ +:+> +:0+ +:%?

E-uipment D&p #i&e,ing #i&e

.&ptyoad #i&e

,ing #i&e

oaded#otal %ycle #i&e

Komatsu)=>4, +:+ +:+/ +:+* +:0+ +:%?

C$T)*>4 6ear, +:+% +:+= +:+* +:0+ +:%?

CP5 )@?(rs@ 24$12 1'$'

CP5 To 0:4 6ear,D&p #i&e

126

,ing #i&e

.&pty

246

-oad #i&e

"16

,ing #i&e

-oaded

""6

Komatsu )=>4 6ear,

D&p #i&e

*6

,ing #i&e

.&pty

"06

-oad #i&e

2)6

,ing #i&e

-oaded

"*6

C$TD&p #i&e

116

,ing #i&e

.&pty

2'6

-oad #i&e

2*6

,ing #i&e

-oaded

"*6

Komatsu



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1- #he data presented are actal data &easred dring the trial o bc!ets$

2-

"-

4-

'-

)-

*-

-

-

/& Conclusions:

#he 5o&ats tips3 have good %P(3 hoever3 not 1006 o yor lie is sed3 de to their neven ear3 casing loss

o penetration3 so yo shold consider changing tip thereo O.7s3 to evalate3 becase the alloy has good

hardness$

%onsidering the real-ti&e prodction =Availability o the &achine@3 it is possible to say that dring the test the P%-

003 as &ore prodctive$

A&ong the &ost i&portant points3 e ind the ear rate3 hich indicates ho ast can ear bc!et or

&easred ele&ent$ #his vale allos s to &a!e proections to 1000 or 2000 hors$ /t shold be noted that the

vales ere obtained based on &easre&ents3 obtaining &ore posive vales !o&ats bc!et$


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Note:

*& $NNEDES

Proile #ip 5o&ats

Dierence proile$

A highlight as the vale proile3 that end p both #ips3 it is reco&&ended that tips !o&ats3 ith &ore

penetration proile3 to see i it i&proves the illing ti&e o the bc!et3 hile &aintaining lo %P($

Proile #ip %A#



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%o&&ents:

E#he %A# tips =ro& 06 to 06 orn@ have si&ilar ti&es beore illing loose &aterial and not as loose$

E#he 5o&ats tips =ro& 06 to 06 orn@no have si&ilar ti&es beore illing loose &aterial and not as loose$

#ip 5o&ats to '6 o ear

#ip %A# to '6 o ear



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Data Bc!et %A#



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Data Bc!et (.

Final Report. Trial vs CAT Komatsu Bucket.pdf

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