FINAL REPORT Dynamics of Wind Blasts in Underground Coal Mines

102
ACARP Australian Coal Association Research Program FINAL REPORT Dynamics of Wind Blasts in Underground Coal Mines C6030 January 2000 ACARP RSH.002.233.0001

Transcript of FINAL REPORT Dynamics of Wind Blasts in Underground Coal Mines

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ACARPAus t r a l i a n Coa l As so c i a t i o n Res ea r ch P r og r am

FINAL REPORT

Dynamics of Wind Blasts inUnderground Coal Mines

C6030January 2000

A

CA

RP

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DISCLAIMER

No person, corporation or other organisation (“person”) should rely on the contents of this report and each should obtain independentadvice from a qualified person with respect to the information contained in this report. Australian Coal Research Limited, itsdirectors, servants and agents (collectively “ACR”) is not responsible for the consequences of any action taken by any person inreliance upon the information set out in this report, for the accuracy or veracity of any information contained in this report or for anyerror or omission in this report. ACR expressly disclaims any and all liability and responsibility to any person in respect of anythingdone or omitted to be done in respect of the information set out in this report, any inaccuracy in this report or the consequences ofany action by any person in reliance, whether wholly or partly, upon the whole or any part of the contents of this report.

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Final Project Report

The Dynamics of Wind Blasts in Underground Coal Mines

Project No. C6030

by

JCW Fowler and P Sharma

ISBN 0 7334 0700 5

School of Mining Engineering The University of New South Wales

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Final report to

End of grant report

Project number

Total ACR funds expended

Project leader

Report prepared by

Date of issue

Australian Coal Research Limited (Australian Coal Association Research Program)

The Dynamics of Wind Blasts in Underground Coal Mines

C6030

$200,743

JCW Fowler Senior Research Fellow School of Mining Engineering The University of New South Wales Sydney NSW 2052

JCW Fowler P Sharma School of Mining Engineering The University of New South Wales Sydney NSW 2052

2 1 January 2000

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Many of the results given in this report are provisional and may be superseded as further wind blast data become available. Inquiries regarding up-to-date information may be made of the Senior Author at the above address or by the following means.

Tel: +61-2 9385-5763 Fax: +61-2 9663-4019

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1 . 0 2.0 2.1 2.2 2.3 2.4 2.5 3 . 0 3.1 3.2 3.3 4.0 4.1 4.2 4.3 4.4 5.0 5.1 5.2 5.3 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7.0 7.1 7.2 7.3 8.0 9.0

CONTENTS

Executive summary ....................................................................................................... 1-1 Introduction .................................................................................................................... 2-1 Background ...................................................................................................................... 2-1

Objectives of the research ................................................................................................ 2-4

Limitations ...................................................................................................................... 2-5 Earlier reports .................................................................................................................. 2-5 Outcomes ......................................................................................................................... 2-6

UNSW wind blast monitoring systems .............................................................................. 3-1 'Tools' to study the wind blast phenomenon ............................................................. 3-1

Laboratory wind blast model ............................................................................................. 3-4 Numerical wind blast model .............................................................................................. 3-5 Wind Blasts at Moonee Colliery ................................................................................ 4-1 Geological and tectonic setting ......................................................................................... 4-5

Wind blast monitoring ...................................................................................................... 4-9 Results of wind blast monitoring ..................................................................................... 4-15 Conclusions regarding the dynamics of wind blasts .......................................................... 4-53 Wind blasts at Newstan Colliery ................................................................................ 5-1 Geological and tectonic setting ......................................................................................... 5-5 Results of wind blast monitoring ..................................................................................... 5-10

Further analysis of the Newstan wind blast data .............................................................. 5-11 Managing the wind blast hazard ................................................................................. 6-1 Introduction ..................................................................................................................... 6-1 Predicting imminent goaf falls .......................................................................................... 6-2

Wind blast intensity reduction measures ........................................................................... 6-7

Controls, standards and procedures ................................................................................... 6-9

Wind blast magnitude and intensity .................................................................................. 6-3

Protective clothing and safety equipment ......................................................................... 6-8

Wind blast management plans .......................................................................................... 6-9 Intervention strategies to ameliorate wind blast ...................................................... 7-1 Reducing wind blast magnitude .......................................................................................... 7-1

Reducing wind blast intensity ............................................................................................ 7-4 Reducing the potential for explosion ................................................................................ 7-5 Technology transfer ...................................................................................................... 8-1

Acknowledgments ......................................................................................................... 9-1 10.0 References .................................................................................................................... 0-1

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FIGURES

2.1

2.2

3.1

3.2

4.1

4.2

4.3

4.4

4 .5

4.6

4.7 4.8

4.9

4.10

4.1 I

4.12

4.13

4.14

4.15

4 . I6

4.17

4.18

4.19

4.20

4.2 i

4.22

4.23

4.24

4.25

5.1

5.2

5.3

5.4

5.5

5.6

Boundaries of the coalfields within the Sydney and Gunnedah Basins ............................................ 2-2

The Newcastle Coalfield, New South Wales ............................................................................... 2-3

Wind tunnel testing of the wind blast sensor pod ........................................................................ 3-3

Installation of a wind blast sensor pod in an underground coal mine., ............................................ -3-2

Extent of workings in the Great Northern seam at Moonee Colliery ................................................ 4-3

Generalised stratigraphic sequence, Moon Island Beach Sub-Group ................................................ 44 Section through the Moon IsIand Beach Sub-Group .................................................................... 4-4

Typical working section in development, Great Northern seam, Moonee Colliery ............................. 4-6

Longwall panel no . 2 and nearby workings, Moonee Colliery, at time of initial goaf fall ................... 4-8

Overpressure time history in maingate (near face), goaf fall no . 6, LW2 ........................................ 4-16

Overpressure time histories around face and outbye in maingate, goaf fall no . 6, LW2 ..................... 4-18

Overpressure time history in maingate (near face), goaf fall no . 10, LW2 ....................................... 4-20

Wind velocity time history in maingate (near face), goaf fall no . 1, LW3 ...................................... 4-22

Wind velocity time history in tailgate (near face), goaf fa11 no . 11, LW2 ....................................... 4-24

Velocity time history - effect of ‘smoothing’ ........................................................................... 4-26

Overpressure time history - terminology .................................................................................. 4-28

Wind velocity time history - terminology ................................................................................ 4-30

Relationship between impulse and peak overpressure ................................................................. 4-32

Relationship between maximum rate of rise of overpressure and peak overpressure .......................... 4-34

Relationship between maximum excursion and peak wind blast velocity ....................................... 4-36

Relationship between maximum rate of rise of wind blast velocity and peak wind blast velocity ....... 4-38

Relationship between peak wind blast velocity and peak overpressure ........................................... 4-40

Relationship between maximum excursion and impulse ............................................................. 4 4 3

Attenuation of peak overpressure with distance ......................................................................... 4-44

Attenuation of peak wind blast velocity with distance ................................................................ 4-46

Relationship between peak overpressure and overall roof fall area ................................................. 4-48

Relationship between impulse and overall roof fall area .............................................................. 4-50

Relationship between peak wind blast velocity and overall roof fall area ........................................ 4-52

Generalised stratigraphic sequence, Lambton Sub-Group and overlying Kotara Formation .................. 5-4 Section through the Young Wallsend / West Borehole coals passing near to Newstan Colliery ............ 5-4

Standard working section, West Borehole Coal, and stratigraphic sequence, Newstan Colliery ............ 5.6

Longitudinal section through the roof strata of maingate 7 at Newstan Colliery ............................... $5-8

Relationship between maximum rate of rise of velocity and maximum rate of rise of overpressure ..... 4-42

Extent of workings in the Borehole, Young Wallsend and West Borehole seams at Newstan Colliery ... 5.2

Thickness of interburden between West Borehole Coal and overlying conglomerate ........................... 5.9

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1.0 EXECUTIVE SUMMARY In some underground coal mines where the roof comprises strong and massive rock, the roof strata do not cave regularly as extraction progresses but ‘hang up’, leading to extensive areas of unsupported roof. These areas can collapse, suddenly and often without warning, compressing the air beneath and forcing it out of the goaf through surrounding openings giving rise to a phenomenon known as wind bZast. The force of the wind can, and sometimes does, cause injury to mine personnel, disruption to the ventilation system and damage to plant and equipment. It may also increase the hazard of explosion if methane in explosive concentrations is expelled from the goaf and mixed with raised coal dust.

The aim of the programme of wind blast research currently being undertaken by the School of Mining Engineering at The University of New South Wales is to develop a fundamental under- standing of the wind blast phenomenon resulting from massive roof failure in underground coal mines and thus provide a basis on which to develop strategies to mitigate the hazard.

Building upon earlier work, where a ‘world first’-the successful instrumental ‘capture’ of wind blasts and the elucidation of their characteristics-had been achieved, the extensive programme of field monitoring, undertaken principally at a colliery in the Lake Macquarie district of the Newcastle Coalfield of New South Wales, enabled the fluid mechanics involved in the compression and distribution of air during wind blasts to be defined for the first time.

Consequently, the primary objective of the project described in this report has been met in full.

Monitoring work is continuing as an element of Australian Coal Association Research Program (ACARP) Project No. (28017 ‘Reducing the Hazard of Wind Blast in Underground Coal Mines’. It may well be that the results will be able to be generalised in order to produce a set of empirical wind blast ‘laws’. However, this is dependent upon the availability ofmonitoring sites in geological and geometric environments that differ from those of the project panels.

Secondary objectives, the provision of improved, practical design ‘tools’ with which to opti- mise panel design & layout, in order to minimise the hazards associated with wind blasts, and of management ‘tools’ to assist in reducing the wind blast hazard, have yet to be met in full. The principal reason for this has been the necessary redirection of project resources into the expanded programme of field monitoring and data analysis. As a consequence, the provision of design and management ‘tools’ has been ‘carried forward’ into Project No. C8017.

However, because of the lack of guidance on the wind blast phenomenon currently available to the underground coal mining industry, the results of the research have been progressively transferred to the industry as they have become available rather than waiting until the end of the project.

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2.0 INTRODUCTION

In some underground coal mines where the roof comprises strong and massive rock, the roof strata do not cave regularly as extraction progresses but ‘hang up’, leading to extensive areas of unsupported roof. These areas can collapse, suddenly and often without warning, compressing the air beneath and forcing it out of the goaf through surrounding openings giving rise to a phenomenon known as wind blast. The force of the wind can, and sometimes does, cause injury to mine personnel, disruption to the ventilation system and damage to plant and equipment. It may also increase the hazard of explosion if methane in explosive concentrations is expelled from the goaf and mixed with raised coal dust.

2.1 BACKGROUND

The impetus for the School of Mining Engineering at The University of New South Wales to undertake research into the phenomenon of wind blast arising from roof falls was

provided by two incidents at underground coal mines in the Lake Macquarie district of the Newcastle Coalfield of New South Wales (fig. 2.1).

In the first incident, in November 1989 at Wallarah Colliery (fig. 2.2), a deputy, Peter Kuba, had been very seriously injured by being thrown against a continuous miner by the force of a wind blast, and soon afterwards, in February 1990, at the nearby Myuna Colliery, eleven miners who had taken shelter, perceiving a goaf fall to be imminent, had been knocked to the ground and ‘peppered’ with coal and debris during a wind blast.

Wind blasts in underground coal mines resulting in injury or death had previously been reported from both New South Wales and Queensland, as well as fiom the United States of America, South Africa, China and India.

In the case of New South Wales (NSW), the last fatal incident had occurred in I976 at Eastern Main Colliery in the Western Coalfield when a miner, Arthur Lane, had died from massive head injuries caused by hi5 being thrown into the ribside by the force of a wind blast. Subsequently, several other personal injury accidents had been reported as having been occasioned by wind blasts including one in 1983 at Cooranbong Colliery, again in the Lake Macquarie district of the Newcastle Coalfield, where eight persons had been injured including an electrician, Greg Nicholls, who had received severe facial injuries believed to have been caused by impact with a trickle duster.

Several of the incidents referred to above are described in detail in Fowler (1997).

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32’

Fig. 2.1 Boundaries of the coalfields within the Sydney and Gunnedah Basins (adapted &om Standing Committee on Coalfield Geology

of New South Wales 1986)

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UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind Blasts SECTION 2

M 5 . 2

Fig. 2.2 The Newcastle Coalfield, New South Wales (adapted from Armstrong & Mische 1998)

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I ACARP End of Grant Report The Dynamics of Wind Blasts

SECTION 2 I

It is of particular concern that methane in explosive concentrations may be expelled fiom the goaf into the working place as a consequence of wind blast. At Moura No. 4 Mine in Queensland, twelve miners were killed in 1986 in an explosion that was considered to have been preceded by a wind blast. The 1995 explosion at Endeavour Colliery in NSW, described in detail in Coal Mining Inspectorate and Engineering Branch (1996) and in outline in Fowler and Torabi (1997), is also believed to have involved just such an occurrence.

The incidence of wind blasts is likely to increase as a result of the trend away from pillar extraction to longwall mining. Moreover, the risk of personal injury and of damage to mine infrastructure may become greater as a result of increased wind blast intensity caused by the restricted number of openings through which the wind blast can be dissipated and, perhaps, by increased extraction height. Mining under strong, massive roof, such as some sandstones and conglomerates, increases the risk, particularly where longwall face length is restricted because of strata control, structural geology or subsidence considerations. Face lengths which are less than ‘critical width’ often do not cave regularly and are notoriously prone to ‘hang up’.

For example, wind blast has already been a serious issue for some collieries mining the West Borehole seam under massive channel conglomerates to the north west of Lake Macquarie in the Newcastle Coalfield of NSW. It also poses a significant potential problem for those collieries in the south of Lake Macquarie which already mine, or are proposing to mine, the Great Northern Seam under the Teralba Conglomerate by the longwall method.

2.2 OBJECTIVES OF THE RESEARCH

The aim of the programme of wind blast research currently being undertaken by the UNSW School of Mining Engineering is to develop a fundamental understanding of the wind blast phenomenon resulting from massive roof failure in underground coal mines and thus provide a basis on which to develop strategies to mitigate the hazard.

The primary objective of the work described in this report, Australian Coal Association Research Program (ACARP) Project No. C6030 ‘The Dynamics of Wind Blasts in Underground Coal Mines’, is to define the fluid mechanics involved in the compression and distribution of air during wind blasts.

Secondary objectives are to provide the industry with improved, practical design tools with which to optimise panel design and layout in order to minimise the hazards associated with wind blasts; to provide management ‘tools’ in order to assist in reducing the wind blast hazard; and to reduce the potential for injury by the application of improved protective clothing and personal safety equipment.

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UNSW School of Mining Engineering ACARF' End of Grant Report The Dynamics of Wind Blasts SECTION 2 in Underground Coal Mines

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2.3 LIMITATIONS

Wind blast phenomena occur in both coal and non-coal mines but only the former fall within the terms of the present study. Examples of metalliferous mines at which wind blast has been an issue are Northparkes Mine in NSW and the Freeport Indonesia Mine in Iriyan Jaya, both of which employ block caving.

Some of the most severe wind blasts in underground coal mines, for example those at Muswellbrook No. 2 Colliery in the Hunter Coalfield of NSW, and at Coalbrook North Colliery, South Afi-ica, have been associated with violent pillar failure. This is also a potential issue when mining evaporites as evidenced by the 1995 incident at the Solvay Minerals trona mine in Wyoming, USA (Godspeed and Skinner 1995). The occurrence of this type of wind blast would be obviated by addressing the issue of pillar design and lies outside the terms of the present study which is confined to those wind blasts associated with the failure of the roof element alone. Improved pillar design has been addressed as part of the Strata Control for Coal Mine Design Project recently completed at the UNSW School of Mining Engineering (Galvin 1996).

2.4 EARLIER REPORTS

Two interim research reports dealing with the subject of wind blast are available from the Senior Author at the UNSW School of Mining Engineering. Contact details are included at the front of this report.

The first interim report (Project Report No. 1) was issued in April 1994 and reissued in May 1997 (Fowler 1997). Its contents include the following.

1. A worldwide wind blast literature review.

2. Details of three Australian case histories (Cooranbong, 26 October 1983; Wallarah, 27 November 1989; and Myuna, 15 February 1990).

3. A full description of the Mk 1 Wind Blast Monitoring System.

4. Details of field monitoring at Wallarah and Cooranbong Collieries during 1992.

The second interim report (Project Report No. 3) was issued in July 1994 and reissued in May 1997 (Fowler & Torabi 1997). Its contents include the following.

1. Details of a further Australian case history (Newvale No. 2 [Endeavour], 28 June 1995).

2. A full description of the Laboratory Wind Blast Model.

3. Preliminary results of laboratory modelling.

4. Details of field monitoring at Newstan Colliery during 1995/97.

5 . Preliminary results from Wallarah, Cooranbong and Newstan Collieries.

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2.5 OUTCOMES

The primary objective of the project has been met in full.

Building upon the work cited immediately above, where a ‘world first’-the successful instrumental ‘capture’ of wind blasts and the elucidation of their characteristics-had been achieved, the extensive programme of field monitoring, undertaken principally at Moonee Colliery during the mining of longwall panels nos 1 and 2, has enabled the fluid mechanics involved in the compression and distribution of air during wind blasts to be defined for the first time. Salient results are presented in section 4.

Field monitoring work is continuing as an element of Australian Coal Association Research Program (ACARF) Project No. C8017 ‘Reducing the Hazard of Wind Blast in Underground Coal Mines’. It may well be that the results will be able to be generalised in order to produce a set of empirical wind blast ‘laws’. However, this is dependent upon the availability of monitoring sites in geological and geometric environments that differ from those of the project panels at Newstan and Moonee collieries.

A secondary objective of providing the underground coal mining industry with improved, practical design ‘tools’ with which to optimise panel design and layout, in order to minimise the hazards associated with wind blasts, has yet to be met in full. There are three main reasons for this.

1. The necessary redirection of project resources into the programme of field monitoring, Such monitoring, which was programmed for eight months, expanded to occupy most of the project duration.

2. The necessary redirection of project resources into data analysis. The volume of data obtained was much greater than envisaged at the outset and the analysis necessarily much more extensive.

3. The complexity encountered during the development of the computer-based numerical wind blast model which is alluded to in section 3.3.

As a consequence, the provision of design ‘tools’ has been ‘carried forward’ into Project No. C80 17.

Another secondary objective, the provision of management ‘tools’ in order to assist in reducing the wind blast hazard, has also been ‘carried forward’ into Project No. C8017. However, as far as has been practicable, the provisional results of wind blast monitoring have been made available, through the programme of technology transfer (sec. 8), to mine managements at wind blast prone collieries for incorporation into their wind blast management plans.

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Although the objective of reducing the potential for injury by the implementation of improved protective clothing and personal safety equipment has been 'overtaken' by the need for management in wind blast prone collieries to introduce such clothing and equipment, the design of personal safety equipment has benefited fiom the research results that have been made available through the technology transfer programme.

As a consequence of its having already been carried out by others, this objective has been deleted fiom the project. Only an outline of appropriate protective clothing and persona1 safety equipment is given below fsec. 6.5) and contact details for hrther information are given at the end of section 6 .

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3.0 ‘TOOLS’ TO STUDY THE WIND BLAST PHENOMENON

Several ‘tools’ with which to study the wind blast phenomenon have been developed by the UNSW School of Mining Engineering.

Two Vind Blast Monitoring Systems which may be deployed to record air overpressures and velocities at the working place during wind blasts. The Mk 2 system also includes a methane monitoring capability.

A Laboratory Wind Blast Model, which is used to help provide insight into the dynamics of the interaction between the roof elements and the air during a roof fall and into the ensuing flow of air through the adjacent openings.

A Nurnericaf Wind Blast Model, a computer program with which to numerically simulate the fluid compression and flow arising from a roof fall and which it is hoped will be able to be employed to predict the magnitude and intensity of wind blasts.

3.1 UNSW WIND BLAST MONITORING SYSTEMS

The Mk 1 Wind Blast Monitoring System (WBMS) was specially developed to record air overpressures and velocities during wind blasts occasioned by massive roof falls. Its development was supported financially by a grant under the National Energy Research, Development and Demonstration (NERD&D) Programme, administered by the Department of Primary Industries and Energy, together with financial contributions from three coal producers, namely Newcom Collieries Pty Limited, EIcom Collieries Pty Ltd and Coal & Allied Operations Pty Limited.

It was completed in 1992 and it is described in detail in Fowler (1997). In brief, the equipment comprises a wind blast data logger (WBDL), four sensor pods and a hand held interface and is certified and approved for use in hazardous locations in underground coal mines. The sensor pods (fig. 3.1) are intrinsically safe (Ex ia) units that are deployed to monitor absolute pressure in the ranges 0 to 200 kPa, together with dynamic pressure and wind velocity. The W D L is an apparatus built into a flameproof enclosure. The data acquisition unit within the WBDL is the ‘heart’ of the system and continuously monitors the current loop circuits fi-om the sensor pods at a sampling frequency of 1000 scans per second, recording an event only when preset trigger levels are exceeded. The hand held interface is an intrinsically safe (Ex ia) module used to program the W D L and to transfer data from the latter to a personal computer.

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Honeywell Micro Switch model 163PC01D36 differential pressure transducers had been

originally specified for the sensor pods. This limited their dynamic pressure range to ::!:1 kPa

and, consequently, their wind velocity range to ::!:40 mls. However, the initial monitoring at

Moonee Colliery revealed that these ranges were inadequate for some wind blasts. In order to

overcome this limitation, the sensor pods were refurbished between the monitoring of longwall

panels nos 1 and 2 and the differential pressure transducers replaced by Honeywell Micro

Switch model 143PC03D which afford a range for dynamic pressure and wind velocity of

::!:14 kPa and ::!:150 mls respectively.

Fig.3.1 Installation of a wind blast sensor pod in an underground coal mine

The design of the sensor pods is based upon the principle of the Pitot tube and, consequently,the pods require calibration in a wind tunnel in order to verify their aerodynamic character-

istics. Such calibration had been carried out upon completion of their construction but had

been limited to an air velocity of 40 m/s. Consequently, after its refurbishment, a sensor podwas recalibrated (fig.3.2) in the wind tunnel at the Defence Science and Technology

Organisation' s Aeronautical and Maritime Research Laboratory in Melbourne which affordsthe highest velocity of any suitable facility in Australia. The deviation from theoretical wasless than 2% at air speeds up to of 95 metres per second, the upper limit for the wind tunnel.

This range is compatible with the range ofwind velocities subsequently recorded.

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The construction of a Mk 2 Wind Blast Monitoring System is currently nearing completion.

Its design differs in a number of respects from that of the Mk 1 WBMS and some of the more

significant improvements are listed below. ".

2

Support for up to four infra-red methane monitors which will enable the potentia!expulsion of methane from the goaf and its incursion into the working place to be

quantified.

Support for up to six sensor pods in order to better defme the distribution ofoverpressure and wind velocity around the working panel during wind blasts.

3. Improved resolution (16 bit) which is expected to reveal more of the detail of the windblast time histories.

4. Recording times for each event which are much longer than the nominal eight secondlimit of the Mk 1 WBMS which has been shown to result in truncation of the 'suckback' phase in some wind blast time histories.

Fig.3.2 Wind tunnel testing of the wind blast sensor pod

The design and construction of the Mk 2 WBMS is supported fmancially by Australian Coal

Research Limited, as an element of Australian Coal Association Research Program (ACARP)

Projects Nos C7031 and C8017, and by Coal Operations Australia Limited and Oceanic Coal

Australia Limited. It will be described in detail in the appropriate end-of-grant report.

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I UNSW School of Mining Engineering I I ACARP End of Grant Report

The Dvnarnics of Wind Blasts

SECTION 3 I I r g r o u n d Coal Mines

3.2 LABORATORY WIND BLAST MODEL

The physical laboratory model, constructed to provide insight into the wind blast phenomenon, is described in detail in Fowler and Torabi (1997). In brief, it is constructed to a scale of 1:125, and comprises representations of solid coal, 12.5 m square pillars, and 4.75 m wide by 2.5 m high headings together with cut-throughs and goaf areas ‘sandwiched’ between an aluminium base plate and a perspex ‘lid’. The goaf fall is represented by a group of four square pistons contained within a piston box representing an area 56.5 metres square.

In order to simulate the passage of air through or around the falling roof, the face of each piston was originally furnished with a valve incorporating an occlusion disk containing pressure relief holes. However, this arrangement inevitably resulted in the presence of a prior air-filled void ‘above’ the piston that influenced the subsequent fall. Such a pre-existing void is not a typical characteristic of a mine roof prior to a goaf fall.

In order to overcome this deficiency, the model has been fitted with an ‘external bypass’ arrangement via which some of the air displaced from below the falling piston may be allowed to flow into the expanding void above.

The head of each piston comprises a hollow aluminium box which is capable of being loaded internally with lead inserts and lead shot ballast and externally with steel weights such that it is capable of exerting a maximum pressure of 10 kPa. The base plate which forms the underside of the piston box is equipped with four ports which function as pressure tappings and four others through which extension rods can pass in order to transfer the vertical motion of the pistons to displacement transducers or accelerometers. The abutting pistons are suspended electromagnetically and released in computer controlled time sequences.

The mode1 is instrumented with Hewlett Packard displacement transducers (LVDTs) and Environmental Equipments piezoelectric accelerometers, which respond, respectively, to changes in relative vertical position and acceleration of the pistons; with Honeywell Micro Switch pressure transducers, which detect changes in pressure above and below the pistons; and with Airflow Developments miniature pitot tubes and associated Honeywell Micro Switch differential pressure transducers which respond to the ff ow of air in the maki openings.

Control of the model and acquisition of data are afforded by an Apple Macintosh computer equipped with a National Instruments input/output board. The data acquisition and control program, written in National Instruments LabView, controls the release of the pistons, which simulate the goaf fall, in controlled time sequences and acquires the subsequent output from the LVDTs, accelerometers, gauge pressure transducers and differential pressure transducers.

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SECTION 3 ~""""~_"__"_".__~."" ~ "" ~ " ~ ~ ~ - ~ ~ ~ ~ " ~ ~ ~ ~ ~ ~ - ~ ~ ~ ~ ~ ~ ~ ~ - ~

3.3 NUMERICAL WIND BLAST MODEL

There is demonstrated need for a numerical model capable of predicting air velocities and overpressures at the working place, resulting from the collapse of a given area of standing goaf Unfortunately, however, existing CFD (computational fluid dynamics) programs are considered incapable of taking into account the interaction between the falling roof and the air during collapse and, consequently, the development of a program with this functionaljty has had to be undertaken. The intention is that the development process will result in a computer program which will be sufficiently 'user-friendly' for routine use by mine personnel and which can be nm on a moderate sized computer system.

The program is based upon a time-stepping finite element procedure. Taken into account are the dimensions of the goaf, the mine layout in the vicinity of the goaf and the mechanics of roof collapse. Account is also being taken of the inertia and viscosity of the air which is expelled from the goaf. In view of the brief duration of a wind blast, pressure changes are taken to be adiabatic. In addition, air is taken to be an ideal gas. The falling roof is modelled as a 'leaky piston' and the user of the software must specify a roof fall mass per unit plan area, and a pamneter defking the extent io -which air leaks through the roof as it falls. It is expected that whereas a priori estimates of the roof mass may be possible, values of the leakage parameter (which depends upon the degree to which the roof breaks up as it falls) will have to be determined by the correlation of numerical predictions with field data.

In view of the amount of computation involved, a full three dimensional solution would be possible only on a supercomputer. The analysis under development is, therefore, necessarily two dimensional in plan, it being supposed that air velocity and density depend upon time and plan position only.

The program in its present form takes too long to run for reasonably accurate analysis of realistic panel geometries to be carried out, because the finite element meshes have to be finer than had been envisaged at the outset. Although the rate at which computers are being made to run faster is impressive, it is not such that hardware improvements can be relied upon to solve the problem of long run times within a reasonable time frame. Acceleration measures, therefore, are contingent upon improvements in the analysis upon which the numerical model is based.

Upon its completion the Numerical Wind Blast Model will be employed to simulate complex roof falls and help provide insight into the dynamics of the interaction between the roof elements and the air during a roof fall with the objective of confirming or modifying the findings resulting from the operation of the Laboratory Wind Blast Model. It will then be used to compare different detailed panel layouts by computing the distribution of air overpressures and velocities in roadways and cut-throughs.

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L" -1" - - ,- - - - - - - - - - in Underground Coal Mines

4.0 WIND BLASTS AT MOONEE COLLIERY

Several significant wind blasts occurred at Moonee Colliery in January 1998 during the mining of longwall panel no. 1 (LWl). The first was caused by the initial goaf fall in the panel which took place when the face had retreated approximately 200 metres. Fortunately, the event occurred at 12.50 am on a Saturday morning (10 January), a time when no persons were present in the panel. However, as indicated in table 4.1, considerable damage was occasioned to elements of the mine including ventilation structures.

Goaf falls 2, 3 and 4 were, apparently, much smaller events in which damage was minimal. Indeed, they may not have been classifiable as signiJicant , i.e. of sufficient intensity to pose a risk of personal injury or of damage to the mine ventilation system. However, the fifth goaf fall in the panel, which occurred at 10.00 am on Thursday 22 January, gave rise to a wind blast which knocked over and injured six of the 19 crew who were present, engaged upon regular maintenance, as well as blowing down stoppings and darnagmg an overcast. The response to this incident included the deployment of the UNSW Mk 1 Wind Blast Monitoring System in LWl. Subsequently, the monitoring programme has been extended to include further longwall panels.

Moonee Colliery is one of three underground mines owned and operated by Coal Operations Australia Limited. It is situated about 100 km north of Sydney, New South Wales, within the Lake Macquarie district of the Newcastle Coalfield (see figs 2.1 & 2.2) and currently mines the Great Northern seam. The project panels, where wind blast monitoring is being undertaken, are situated towards the south-west side of the colliery holding (fig. 4.1) with the panel centrelines orientated approximately north-easthouth-west.

The project panels at Moonee Colliery employ the longwall system of mining and utilise pairs of development headings. Panel widths, between gateroad centrelines, are 95 metres for LWl to LW3 while chain pillar width is generally 35 metres, between riblines, other than for the tailgate of LWl where 55 metre pillars were adopted. The depth of overburden varies across the project panels from 100 to 160 metres and, consequently, the ratio of the widths of the longwall blocks to depth ranges between 1 : 1 and 0.6: I .

Standard longwall extraction height of generally 3.3 metres. The main roof comprises the Teralba Conglomerate Member (sec. 4.1 . l ) which is of the order of 35 metres in thickness over the project panels.

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Table 4.1 Physical damage occasioned by wind blast associated with initial goaf fall, longwall panel no. 1, Moonee Colliery

"""-"~----~ --*""

Element

Piaster board stoppings

Brattice ventilation 'wing' (maingate)

Overcasts

Tailgate regulator door

Water barriers (first ten rows outbye the face)

Water barriers (greater than ten rows outbye)

Computer keypads (maingate)

- - -. - - _" """"-"--

Pick block inserts and picks

Hydraulic chock return pressure line

Plastic print canister from underside of DCB

Maingate lights

Effect

Seven destroyed

Displaced nearly 300m outbye

Superficial damage

Badly damaged

All tubs blown down

Occasional damage to tubs

Ripped from connections One found 30m outbye, other not located

Left on maingate drive Found scattered to boot end

Perforated through steel armouring and leaking (Butterfly plate found in vicinity)

Ripped off

Two found 10 m on the return side of the maingate chock

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UNSW School of Mining ACARP End of Grant Report The Dynamics of Wind Blasts in Underground Coal Mines """" -~~ 1"" """"-

/ MOONEE COLLIERY /

GREAT NORTHERN SEAM

-

Fig. 4.1 Extent of workings in the Great Northern seam at Moonee Colliery at the time of mining longwaIl panels nos 1 and 2

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SECTION^ PROVISIONAI,

Moon I slan Beach

Sub-Group

Munmorah Conglomerate e

Catherine H i l l Bay F

Great Northern Coal at ion

Eleebana Formation

Fass i fern Coal

o rm 8 0

t3 0

Vales Point Coal Member

Karignan Conglomerate Member

Cowper Tuff Member Monnering Park Tuff Member Toukley Cool Member Buff Point Coal Member Teralba Conglomerate Member

Booragu I Tuff Member

Awaba Tuff Member Chain Val ley Coal Member

Bolton Point Conglomerate Member

""""_ "-"- ""

Fig. 4.2 Generalised stratigraphic sequence, Moon Island Beach Sub-Group and overlying Munmorah Conglomerate Formation, Newcastle Coal Measures (adapted from

Standing Committee on Coalfield Geology of New South Wales 1974)

O J V "

-50 -

- I 00 -

-150 -

-200 -

-250 - Uelres

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BOLTON POI

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---Sea Level

MUNMORAH CONGL.

KAAIGNAN CONGL. MARKS POINT CONG. WALLARAH SEAM GREAT NORTHERN S.

CHAIN VALLEY SM. AWABA TUFF

0 km 5 I " " ~ ""_ _rr______i._I,_"__ . _ " .I ".""" ""-""--- "

Fig. 4.3 Section through the Moon Island Beach Sub-Group passing near to Moonee Colliery (from Diessel 1992; after Bocking, Howes & Weber 1988)

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4.1 GEOLOGICAL AND TECTONIC SETTING

4.1.1 GEOLOGY

A generalised stratigraphic sequence of the uppermost sub-group of the Newcastle Coal Measures, the Moon Island Beach, together with the immediately overlying Munmorah Conglomerate Formation of the Narrabeen Group, is given in figure 4.2 opposite. The constituent components comprise coal, conglomerate, sandstone, shale and rocks of pyroclastic origin which are of variable grain size up to coarse sand and are termed 'tuff.

The Moon Island Beach Sub-Group crops out around the eastern, northern and north-westem shores of Lake Macquarie and includes three major Coal Members (the Fassifern, Great Northern and Wallarah) all of which are currently worked. They constitute high-volatile thermal coals with medium to high ash and very low sulphur and are the main source of coal for power generation in the Newcastle area.

An east-west section through the Moon Island Beach Sub-Group is given in figure 4.3 opposite. The Awaba Tuff is used as a datum because of its extent, persistence and identifiability. Its maximum thickness is over 20 metres and it covers an area in excess of 1200 square kilometres. It underlies the Great Northern Coal over most of the Newcastle Coalfield.

The Great Northern Coal has been extensively mined and is currently the most commercially important seam within the Newcastle Coal Measures. It comprises a hard, dull coal high in inherent ash and containing minor laminae of bright coal and occasional mudstone bands up to 50 millimetres thick, particularly near the roof and floor. Its maximu& thickness of more than 7 metres occurs towards the north-west with a decrease towards the south-east to less than 3 metres. It is mined by Moonee Colliery, amongst others, and the extracted seam height currently varies between 2.4 and 3.3 metres. Unfortunately, seam splitting, lensing and quality deterioration limit the extent of working of the Great Northern Coal.

Overlying the Great Northern Coal is the Catherine Hill Bay Formation. This ranges in thickness from practically zero, where the Great Northem Coal and Wallarah Coal merge, to over 60 metres. The major constituent Members are the Booragul Tuff, the Teralba Conglomerate and the Mannering Park Tuff. Overlying the Booragul Tuff Member over a limited area in the south of the Coalfield are the Buff Point Coal and Toukley Coal. These coal members are separated from each other and from the Mannering Park Tuff by unnamed conglomerates similar in composition to the Teral.ba Conglomerate Member.

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1

UNSW School of Mining Engineering

in Underground Coal Mines SECTION 4 The Dynamics of Wind Blasts

ACARP End of Grant Report 1

Y

1

b \

1 1

I JWA 30

PIAMON0 DRILL HOLE - 30 I " I ' I

SCALE I : 100 SCALE 1 .50 SCALE 1 :SO

CUC. ILWL 12.5.89 COAL 8 ALLIED OPERATIONS Fn. LTD. FIELD Mc)K. (ORAWN R . U L M L 602c

I S T A M -1c. ,I- ' MOONEE COLLIERY

6 I IAPPRCV: +"L . .

1 3MG-0 NlSlOt. -1 TYPICAL WORKING SECTION

- w w m

'SCALE A S SHOWN jTRACEr R- GREAT NORTHERN SEAM

E! Fig. 4.4 Typical working section in development, Great Northern seam, Moonee Colliery

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Over parts of the Newcastle Coalfield, the Booragul Tuff Member forms the immediate roof of the Great Northern Coal, the so-called claystone roo$ It comprises tuffaceous claystone, tuffaceous siltstone and tuffaceous sandstone, up to 8 metres in thickness, which have very low strength & deformation properties that are susceptible to alteration in the presence of water and, hence, form an unstable roof. Claystone roof is particularly prevalent in mines to the south of Lake Macquarie where large reserves of Gt Northern Coal are currently sterilised.

It will be seen fi-om the interpretation in figure 4.3 that, to the west, the Booragul Tuff 'separates' fiom the roof of the Great Northern Coal and rises to join the floor of the overlying coal member. Consequently, in this area the Booragul Tuff overlies the Teralba Conglomerate Member which then forms the roof of the Great Northern Coal. To the east, the Teralba Conglomerate Member (the 'Marks Point Conglomerate' of Bocking, Howes & Weber 1988) overlies the Great Northern Coal in areas where the Booragul Tuff is absent owing to penecontemporaneous erosion. The transition in colliery workings between claystone roof and conglomerate roof is often quite rapid, occurring over a few metres.

The Teralba Conglomerate Member is up to 60 metres in thickness and is composed of conglomerate, sandstone and some mudstone. The conglomerate contains a variety of pebble types but chert and quartzite predominate. The pebbles are rounded to sub-rounded and are generally less than 25 millimetres in diameter but range up to 150 millimetres. Generally the matrix is argillaceous and it is reported that bedding ranges from massive to well-bedded.

Variations in the lithology of the Teralba Conglomerate Member are evident fiom borehole logs and from observations of the roof of workings in the Great Northern .Coal. Anderson (1991) reports that changes in the lithology of the immediate roof fiom conglomerate to sandstone or mudstone can be quite abrupt, occupying only a few metres. He also puts forward the view (p. 1) that, 'in general terms, conglomerate at shallow cover (30 - 100 m) is not as competent as that at greater depths (>I 50 m)' and that 'as a general rule conglomerates on the eastern and southern boundaries of Lake Macquarie tend to be more competent than those on the western boundary of the Lake'.

A typical working section for development in the Great Northern seam at Moonee Colliery, together with the overlying stratigraphic sequence at borehole JWA 30, is given in figure 4.4 opposite. In order to leave sufficient roof coal to protect and support the overlying claystone, the standard working height in development is restricted to between 2.7 and 2.8 metres. However, the Iongwall itself generally cuts to the underside of the claystone, resulting in a standard extraction height of 3.3 metres.

4.1.2 THE STRESS FIELD AT MOONEE COLLIERY

Measurements of absolute in situ stress have been carried out at Moonee Colliery. They indicate that the major principal stress is subhorizontal and that it is orientated to the NNE. This is not inconsistent with seismological evidence.

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____ - _ _ "_ - - " - _m_"""""--- - - ~ - - "" ~ - """"",

I"_ ,."" """" - .--"-"--

Fig. 4.5 Longwall panel no. 2 and nearby workings Moonee Colliery, at time of initial goaf fall

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r d e r g r o u n d Coal Mines _____- ~ ~ ~ ~ - ~ - - ""- I"""". _"."""""""

4.2 WIND BLAST MONITORING

4.2.1 LOCATION OF INSTRUMENTATION

The configuration of longwall panel no. 2 (LW2) and nearby workings at the time of the initial goaf fall is shown in figure 4.5 opposite.

It will be seen that there were several openings through which air overpressure induced by a massive goaf fall might be relieved. As it was impracticable to monitor all of these openings, a decision was taken to concentrate the UNSW Mk 1 Wind Blast Monitoring System in two areas relative to the face. In addition, it was decided to forgo the opportunity to measure wind blast intensity within the area of the longwall face as the environment would have adversely affected the sensor pods and the location would have necessitated running cables through the area of the face-end, a situation in which cable handling had proved difficult during previous monitoring at other sites.

It was considered important, however, to position a sensor pod as close as practicable to the wor'hg face i? order to be a5Ie to measwe the overpressme and velocity of potential wind blast events in the 'near field', i.e. before they were much attenuated with distance. In addition, in order to measure the attenuation with distance and the celerily, or rate of propagation, of potential events, it was necessary to place a sensor pod as far outbye as possible. It was also thought desirable to obtain a comparison of wind blast velocities and overpressures within pairs of headings and between maingate and tailgate.

In view of the above, monitoring locations were selected in the maingate (two locations), in the companion roadway (travelling road) and in the tailgate, and a typical installation is that indicated in figure 4.5. For convenience, the Wind Blast Data Logger was positioned in a cut- through immediately adjacent to the longwall transformers which provided its external power source.

Owing of the rapid rate of retreat of the longwall face, it was considered impracticable to mount the inbye maingate pod at a fuced location .as had been the earlier practice. An alternative arrangement was devised whereby it was mounted on an element of the longwall equipment at a distance of 11 metres from the face and, consequently, moved outbye as the longwall face retreated.

A potentia1 disadvantage of this arrangement, the necessity to 'reel in' the cable between the sensor pod and the Wind Blast Data Logger as the face retreated, was obviated by running the cable in the monorail from which were hung all power and other services to the longwall

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equipment. However, other potential disadvantages, such as the possibility of the pod being affected by zones of water ingress and the need to traverse intersections which might induce additional turbulence during a wind blast, remained.

The other measuring location in the maingate, that for pod no. 4, was selected to be as far outbye as practicable in order to obtain the best possible precision in the determination of the attenuation with distance and the celerity of potential events.

Although the 'ideal' location in the tailgate for pod no. 3 was just outbye the working face, its actual position was determined by safety considerations. The installation of the pod had, of necessity, to be undertaken at a time when the potential failure of standing goaf did not present a wind blast hazard. In addition, sufficient allowance had to be made in the distance between the face and the measuring location for face retreat to induce a goaf fall. In practice, this resulted in the distance between the face and the pod at the time of the wind blast being, of necessity, somewhat variable.

The location in the maingate companion (travelling road) for pod no. 1 was chosen so that during the retreat of the longwall face it remained at a distance from the extended face line which generally lay between those of pod no. 1 and pod no. 3. However, on occasion, safety considerations precluded the repositioning of pod no. 1 and, consequently, at the time of the wind blast, it was situated 'behind' the extended face line, a less than ideal location.

In practice, each of the actual locations for pods nos 1, 3 & 4 was selected to be a nominal distance of 10 metres inbye of an intersection, so as to minimise turbulence, but adjusted so as to avoid areas of poor roof or rib or of water ingress or for other operational reasons.

4.2.2 INSTALLATION OF INSTRUMENTATION

The Wind Blast Monitoring System was installed by Moonee Colliery personnel with the assistance of the Authors. It was considered desirable to rigidly mount the sensor pods as close to the centroid of the roadways as possible but, in order to effect this, differing arrangements had to be made in the tailgate, maingate and companion roadway (travelling road).

For the inbye maingate location, pod no. 2, a bracket and single 'leg' were fabricated and securely bolted to the DCB, an item of maingate equipment just outbye of the BSL crusher. Provision was made for adjusting the height and the altitude & azimuth of the sensor pod so as to be able to accommodate areas of 'low roof and to align the major axis of the pod with that of the roadway. In practice, the actual position of the sensor pod had to be offset

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laterally from the roadway centroid in order to accommodate the belt structure and vertically upwards to avoid turbulence occasioned by the presence of bulky maingate equipment.

At each of the other locations, an inverted tripod was secured to the roof ffom a single roof bolt, adjustable length legs allowing for roof irregularities. Provision was again made for aligning the sensor pod with the roadway.

In the tailgate and maingate (outbye location), the sensor pods were generally able to be mounted as close to the centreline of the roadways as the roof bolting pattern would permit. However, in the maingate companion roadway (travelling road), an offset from the centroid of up to 2.0 metres horizontally and 0.5 metre vertically upwards was necessary to maintain safe vehicular passage.

Following standard practice, an orthogonal system of setting-out lines had been established by the colliery surveying department on the theoretical centrelines of headings and cut-throughs, and the intersections of the setting-out lines had been marked by semipermanent survey pins in the roof. In addition, 'chainage markers' denoting the distance from the face start line had been set out in the roof in the maingate and tailgate. In order to facilitate the determination of the 'face distance' of each sensor pod, after its installation or reinstallation, the orthogonal distance from the pod to the nearest chainage mark or survey pin was determined.

4.2.3 WIND BLAST MONITORING PROCEDURE - PANELS LWI AND LW2

The Wind BIast Monitoring System installed in panel LWI at Moonee Colliery was powered up on 11 February 1998. To maximise the probability that all of the events associated with a wind blast would be recorded but that events associated with other environmental factors, such as variations in ventilation air flow, would not, the trigger levels and operating mode were initially set as follows.

1. Wind velocity trigger level: 6 metres per second 2. Absolute pressure trigger level: 109.5 kPa 3 . Delay time: 100 milliseconds 4. Operating mode: 'futed'

As experience was gained of operating under the particular conditions of Moonee Colliery, adjustments to the above parameters were made to reduce the possibility of spurious triggering.

The task of downloading data was carried out by the Authors utilising a standardised procedure developed for transferring data from the wind blast data logger (WBDL) to the hand held interface (sec. 3.1). This operation was performed in accordance with the requirements of

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SECTION^ PROVISIONAL the Moonee Colliery Wind Blast Management Plan and as soon after the event as was practicable. Statutory safety inspections of the equipment were carried out in accordance with the prescribed schedules by Moonee Colliery personnel.

After each goaf fall, an assessment was made as to whether the face was iikeiy to ‘overrun’ the location of pod no. 3 in the tailgate before the expected subsequent fall. When this was the case, the pod was relocated outbye (generally by 100 metres), the work being carried out in accordance with the Wind Blast Management Plan.

A similar assessment was performed for pod no. 1 in the maingate companion (travelling road) in order to reduce the possibility of the pod being ‘behind the face’ at the time of a wind blast. Pod no. 4, situated at the maingate outbye location, had also to be relocated from time to time as the face retreated

At appropriate times, a ‘service retraction’ was carried out. As part of this procedure, those items of longwall equipment that did not retreat with the face were moved two pillar lengths outbye. Included in the move were the longwall transformers and, of necessity, the wind blast data logger.

The Wind Blast Monitoring System was reinstalled in panel LW2 and powered up on 3 1 July 1998. ‘Velocity trigger levels’ had been raised in order to obviate the recording of small events, which had tended to ‘fill up’ the memory of the WBDL during the mining of panel LWl, and so decrease the risk of its already being fidl at the time of occurrence of a larger event. In addition, ‘velocity triggering’ had been turned off for the two sensor pods located in the gateroads near to the face ends as their ‘nose ports’ had tended to become blocked by debris during some of the more intense wind blasts that had occurred in the course of the mining of panel LW 1.

Trigger levels and operating mode were set as follows.

1. Wind velocity trigger level (pods no. 1 & 4): 20 metres per second 2. Wind velocity trigger level (pods no. 2 & 3): triggering ‘off’ 3. Absolute pressure trigger level: 109.5 kPa 4. Delay time: 100 milliseconds 5. Operating mode: ‘futed’

In view of the fact that all four pods are activated and both velocity & pressure data recorded when any one of the eight trigger levels is exceeded, the probability of failing to record a significant event as a result of some triggers being selectively turned off is minimal.

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____**__rr_____

4.2.4 ANALYSIS OF FIELD DATA

Data which had been downloaded to the hand held interface were transcribed on to floppy disks using standard hardware and software. After each data file had been pre-processed, it was displayed (and printed, if required) in tabular mode. Files which were obviously not the result of spurious triggering were then further processed and graphical output produced using macros written in WaveMetrics Igor Pro version 3.13.

Standard graphical output included, for each measuring location, the overpressure time history together with its integral and differential from which the impulse and rates of rise (and fall) of overpressure were obtained. Also included was the wind velocity time history together with its integral and differential from which the excursion and rates of rise (and fall) of velocity were obtained.

Other graphical output, such as the differential pressure time history and its derivatives, was generated as required and, when appropriate, a Fast Fourier Transform (FFT) algorithm was employed to transform time histories into the fiequency domain for further study.

Further data analysis utilised Microsoft Excel version 7.0 and SPSS DeltaGraph version 4.5.

" - ~ - - ~ - ~ - "" - - - -

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Prepared by: JCWF _l_"___ """ "---.--

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Table 4.2 The Beaufort Scale of wind speeds (after Linacre & Hobbs 1977)

Beaufort Scale number

0 1 2 3 4

5

6

7 8

9

10

11

12

Description

calm light air light breeze gentle breeze moderate

breeze fresh breeze

strong breeze

moderate gale gale

strong gale

storm

-

hurricane

Nautisd L a n d - b d Eqnivalent observation observation wbdspeeds at 10 m

knots km/b m/s

flat sea ripples form wavelets breaking wavelets white horses

moderate waves

white foam, spray

heaped sea long crests,

blown foam

10m waves, reduced visibility

heavy rolling sea, over- hanging crests

spray impedes visibility

sea white with foam

smoke vertical smoke drifts leaves rustle wind felt on face thin branches

move small, leafy

trees sway large branches

sway whole trees move twigs break off,

progress impeded

removes tiles

trees blown down

widespread damage

extreme damage

0 0 0 2 4 1 6 1 1 3 9 17 4.5 14 26 7

17 31 9

23 43 12

29 54 15 37 68 19

43 80 22

50 93 26

58 107 30

64 118 33

" 1 -- I - - - ,~ - - , ~, " - - - ""*""",. - - - ~ - - - ACARP Project No. C6030 Page: 14 of 54 Document Ref.: C6030EndOffirant.rpt2iOlOO Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Sharma Prepared by: JCWF - """"" ,."""_ _ _ _ " _ _ _ """ I".~-c"-"-"--

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I UNSW School of Mining Engineering ACAW End of Grant Report The Dynamics of Wind Blasts

4.3 RESULTS OF WIND BLAST MONITORING

During the mining of longwall panel no. 1 at Moonee Colliery, both velocity and overpressure time histories were recorded in the maingate & companion roadway (travelling road) and in the tailgate during a total of 24 instrumentally recorded events. Of these, 15 were considered significant wind blasts, i.e. of sufficient intensity to pose a risk of persona1 injury or of damage to the mine ventilation system.

During the mining of longwall panel no. 2, trigger levels were increased to reduce the number of small events which were captured. A total of 14 event were instrumentally recorded, of which 12 were considered significant. Goaf fall areas during the mining of LW2 were generally more extensive than those of LWl. The largest goaf fall during LW2, the plan area of which was in excess of 3 1,000 square metres, generated the most intense wind blast that had ever been instrumentally recorded. It is clear, however, from the physical evidence that this wind blast was by no means the most intense that has ever occurred at an underground coal mine.

The maximum values of the various key parameters recorded during the mining of longwall panel nos 1 and 2 at Moonee Colliery during significant wind blasts are given in table 4.3.

Table 4.3 Maximum recorded values of wind blast parameters, Moonee Colliery

Parameter

Peak wind blast velocity Maximum rate of rise of wind blast velocity Maximum excursion (air flow distance) Peak dynamic pressure Peak overpressure Maximum rate of rise of overpressure

The terminology employed above is explained in section 4.3.3 and the significance of many of the above values is discussed in section 6. However, to put the vaiue of peak wind blast velocity into perspective, it will be observed from table 4.2 that it is well into the hurricane range, Force 12 on the Beaufort Scale, for which the lower bound is 33 m/s (I 18 km/hr).

- I _ _ - , - - -

ACARP Project No. C6030 Page: 15 of 54 Document Ref.: C6030EndOfGrant.rpt210100 Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Shsrma Prepared by: JCWF

"--"""----"*

"""ll_" - - ~ _I - - - - ,- - - - - - ,- - - "1 - _ - "*__

"""*" - - ~ - . "" Maximum value recorded during

the mining of LW 1 and LW2

123 d s

138 m/s/s

184 metres 11 Wa 34 kPa

34 kpds 89 kPa.s

c____""__p_""I_

" " - "" - - ~ 1 """

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s

I

UNSW School of Mining Engineering 1

ACARP End of Grant Report 1

The Dynamics of Wind Blasts in Underground Coal Mines

1 3

1 1 4

1 1 SECTION 4

35

30

25

20

15

10

5

0

-5

-1 0

-15 - Mean 0.999 = 153 I I I I I I I I

0 1 2 3 4 5 Elapsed Time (seconds)

6

Fig.4.6 Overpressure time history in maingate (near face), goaf fall no. 6, LW2, Moonee Colliery

7 8

ACARP Project No. C6030 Page: 16 of 54

I i 0 Copyright JCW Fowler, 2000. Section 4 1 : All rights reserved. No part of this document may be reproduced, stored in a retrieval system ; Document Ref.: C6030EndOfGrant.rpt2101OO 1 ; Issue: A Revision: 0 1 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile,

Prepared by: JCWF ' recording or otherwise, without the prior written permission of the Author. Authors: JCW Fowler & P Sharma 4 Date: 21 January 2000;

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UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind BIasts in Underground Coal Mines L"""" J """-"-."I""- """ 1 2 "

4.3.1 OVERPRESSURE AND WIND VELOCITY TIME HISTORIES

The overpressure time history recorded in the maingate near to the face during goaf fall # 6 of longwall panel no. 2 is given in figure 4.6 opposite. The figure serves to illustrate the following salient issues.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

A wind blast comprises a rapid rise in absolute pressure to a maximum, followed by a similarly rapid fall to below ambient atmospheric pressure. After decreasing to a minimum value, the absolute pressure gradually increases until it becomes equal to ambient atmospheric pressure.

However, it is convenient, as in figure 4.6, to express the fluctuation in pressure during a wind blast relative to ambient atmospheric pressure, i.e. in terms of overpressure. Overpressure is defined as the difference between the absolute pressure and the ambient atmospheric pressure.

Overpressure may be positive or negative. However, negative overpressure is sometimes referred to as underpressure.

.At around the same time, although not necessarily in phase with the overpressure, the wind velocity also rises rapidly to a maximm and then exhibits a sudden reversal into the 'suck back' phase.

The peak overpressure is always greater than the peak underpressure and, consequently, it is believed that peak air velocity in the direction away from the fall is always greater than the peak 'suck back' velocity.

Although not evident in figure 4.6, where the standard eight-second recording period had expired before the event was complete, the duration of the negative phase is often longer than that of the positive phase, i.e. the underpressure often lasts for longer than the overpressure.

There is no acoustic precursor to the event. Consequently, persons in the working place will receive no warning of the wind blast before it strikes them unless they hear 'roof talk' or a wind blast warning system is in place.

The onset of the event is very sudden, both overpressure and air velocity exhibiting a rapid rise. Very little time is available for personnel to take cover, drop to the floor or even 'brace' themselves.

The intensity of the wind blast phase can be very severe, comprising a very large overpressure and correspondingly high wind velocity.

The intensity of the 'suck back' phase can be almost as severe, comprising a large underpressure and, often, a high 'suck back' velocity.

ACARP Project No. C6030 Section 4 Page: 11 of 54 Document Ref.: C6030EndOfGrant.rpt210100 Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Shartna """_ "_ "" """" ""------""

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I UNSW School of Mining Engineering i ! I \ ACARP End of Grant Report

The Dynamics of Wind Blasts I SECTION 4 in Underground Coal Mines

-15 - Mean 0,999 = 153.0l/lWl5345!3.05

I I I I I I I I 0 1 2 3 4 5

Elapsed Time (seconds) 6 7

Fig. 4.7 Overpressure time histories around face and outbye in maingate, goaf fall no. 6, LW2, Moonee Colliery

a

1 ACARF' Project No. C6030 1 0 Copyright JCW Fowler, 2000.

'I Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Issue: A Revision: 0 1 ~

Document Ref.: C6030EndOfGrant.rpt2~0100 All rights reserved. No part of this document may be reproduced, stored in a retrieval system I Page: IS of 54 ; Section 4

Authors: JCW Fowler & P Sharma i recording or otherwise. without the Drior written Demission of the Author.

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UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind BIasts IPROVISIONAL I SECTION 4

Overpressure time histories recorded at all four measuring locations, namely the gateroads near to the face ends, the maingate companion roadway (travelling road) and outbye in the maingate itself during goaf fall # 6 of longwall panel no. 2, are given in figure 4.7 opposite. The figure serves to illustrate the following salient issues.

1.

2.

3.

4.

5.

Overpressure time histories are similar, but not identical, for equivalent locations in both gateroads in the nearfieldclose to the face ends.

It will be seen by comparing the time histories that the two overpressure pulses which are propagating outbye in the maingate and travelling road are out of phase and that the maingate pulse is of a greater intensity than that in the travelling road. The two pulses are believed to 'equalise' as they propagate outbye by mechanisms which includes flow through the cut-through(s) immediately outbye the face.

The overpressure pulse in the maingate will be seen to be attenuated with distance as it propagates outbye. Consequently, its peak overpressure and underpressure (and its peak wind velocity and 'suck back' velocity) all decrease as it moves away from the goaf. The attenuation is predominantly a result of air viscosity, although other factors, such as that mentioned immediately above, may contribute.

It will also be noticed that the duration of the positive overpressure phase increases slightly as the pressure pulse propagates outbye. This is believed to be due to dispersion, i.e. the tendency for different frequencies to travel at slightly different velocities.

A lapse in time between the arrival of the overpressure pulse at the measuring location in the maingate near to the face and at the outbye location is also evident. From the time difference and the distance between the measuring locations, the celerity or rate of propagation of the event may be calculated. Such a calculation indicates that, as would be expected, the event travels at the speed of sound.

ACARP Project No. C6030 Page: 19 of 54 Document Ref.: C6030EndOfGrant.1-p Issue: A Revision: 0 Date: 21 January

Prepared by: JCWF

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'

ACARI' End of Grant Report ~

UNSW School of Mining Engineering

The Dynamics of Wind Blasts ~

SECTION 4 in Underground Coal Mines

40

35

30

25

20

15

10

5

0

-5

-1 0

I First goaf fall1 11 901 99#1+2.oppod2 I /Overpressure time history1

0 1 2 3 4 5 6 7 a 9 10 11 12 13 14 Elapsed Time (seconds)

Fig. 4.8 Overpressure time history in maingate (near face), goaf fall no. 10, LW2, Moonee Colliery

ACARP Project No. C6030

Prepared by: JCWF recording or otherwise, without the prior written permission of the Author. Authors: JCW Fowler & P Sharma Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Issue: A Revision: 0

Document Ref.: C603OEndOfGrant.rpt210100 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Page: 20 of 54 Section 4 0 Copyright JCW Fowler, 2000.

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60

50

40

30

20

10

0

-1 0

-20

-30

-40

I UNSW School of Mining Engineering ACARP End of Grant Report

1

in Underground Coal Mines SECTION 4 PROVISIQNAL The Dynamics of Wind Blasts

I

Fig. 4.9 Wind velocity time history in rnaingate (near face), goaf fall no. 1, LW3, Moonee Colliery 1 ACARP Project No. C6030

Page: 22 of 54 0 Copyright JCW Fowler, 2000.

Authors: JCW Fowler & P Sharma 1 recording or otherwise, without the prior written permission of the Author, I Prepared by: JCWF Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, 1 Issue: A Revision: 0 Document Ref.: C6030EndOfGrant.rpt2lOlOO All rights reserved. No part of this document may be reproduced, stored in a retrieval system

Section 4 '

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In general, wind velocity time histories follow the same overall shape as the overpressure time histories; wind velocity rises rapidly to a maximum and then exhibits a sudden reversal into the ‘suck back’ phase. An example recorded in the maingate near to the face is given in figure 4.9 opposite. A feature of the record is the ‘spikiness’ which is believed to be due to extreme turbulence in the air flow.

Document Ref.: C6030EndOfGrant. Issue: A Revision: 0

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I E The in Underground Dynamics of Coal Wind Mines Blasts I PROVISIONAL I SECTION 4

90

80

70

60

50

40

30

20

10

0

-1 0

0

Wind velocity time history

3 6 a E

Mean 0,999 = 67.147

I I I I I I I 1 1 2 3 4 5

Elapsed Time (seconds) 6

Fig. 4.10 Wind velocity time history in tailgate (near face), goaf fall no. 11, LW2, Moonee Colliery

7 8

' 0 Copyright JCW Fowler, 2000. ACARP Project No. C6030

I

Page: 24 of 54 Section 4

Issue: A Revision: 0 , Prepared by: JCWF Authors: JCW Fowler & P Sharma 1 recording or otherwise, without the prior written permission of the Author.

Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, A11 rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C6030EndOfGrant.rpt2101001

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he Dynamics of Wind Blasts

However, not all velocity time histories clearly exhibit flow reversal. A wind velocity time history recorded in the tailgate near to the face during goaf fall no. 11 in longwall panel no. 2 is given in figure 4.10 opposite. It will be seen that the peak wind velocity is 80 metres per second or 288 kilometres per hour but that ‘suck back’ is almost absent. The latter may be due to the time history being prematurely truncated as a result of the recording time being restricted to a nominal eight seconds.

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' SECTION 4 The Dynamics of Wind Blasts ~

ACARP End of Grant Report UNSW School of Mining Engineering

in Underground Coal Mines

140

120

100

80

60

40

20

0

-20

-40

.

I I I I I I I I I Mean 0,999 = 55.866

0 1 2 3 4 5 Elapsed Time (seconds)

Fig. 4.1 1 Velocity time history - effect of 'smoothing'

6 7 8

- ' ACARP Project No. C6030 0 Copyright JCW Fowler, 2000. Page: 26 of 54 Section 4

All rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C6030EndOfGrant.rpt210100 Issue: A Revision: 0

Prepared by: JCWF I Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author. Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile,

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UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind Blasts IPROVISIONAT,

I in Underground Coal Mines I 1 SECTION 4

4.3.2 ‘SMOOTHING’ OF OVERPRESSURE AND WIND VELOCITY TIME HISTORIES

All of the above time histories have been ‘smoothed’. The reason for this is that the ‘raw’ time histories exhibit ‘spikiness’, believed to be due to intense turbulence in the air flow, which tends to obscure the underlying characteristics of the record. This is particularly pronounced in the case of wind velocity time histories.

Figure 4.1 1 opposite illustrates the effect of ‘smoothing’. The black line is the half-secund sZiding mean obtained by applying a ‘boxcar’ smoother to the ‘raw’ wind velocity time history indicated by the grey line. The values in this record, in common with all the time histories in presented in this report, are spaced at one millisecond intervals. The smoothing operator acts consecutively on each value, computing the mean of the current value, the 250 values immediately preceding the current value and the 250 values immediately following. It gives equal weight to each value.

The choice of a half-second base for the sliding mean is arbitrary. However, it effectively eliminates from the time history all components with a frequency greater than 2 Hz (corresponding to a period of 500 ms). It is considered that ‘elements’ of the mine such as personnel and stoppings are little affected by such high frequencies. It also approximately corresponds, in many instances, to the results of subjective attempts to ‘smooth’ the time histories (the ‘felt tipped pen line’).

The process of smoothing moderates the overpressure and wind velocity time histories and, consequently, influences the values parameters which include the following.

Peak wind blast velocity Maximum rate of rise of wind blast velocity Peak dynamic pressure Peak overpressure Maximum rate of rise of overpressure

The values of maximurn excursion (air flow distance) and impulse are unaffected as they are derived by integrating the respective ‘raw’ time histories.

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SECTION 4 PROVISIONAL Peak Overr,ressure-. I \

Maximum Rate of Rise of Overpressure

(tangent to curve)

IVIUAII I I I

of o"wq.J,Gaau,G (tangent to curve)

Overpressure Half Width

e!

2

3 v) ln

E+ Impulse 9 (area under positive \

phase of curve) \ k-Negative (Suction or Rarefaction) Phase- m I

Elapsed Time (second

Fig.4.12 Overpressure time history - terminology

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4.3.3 OVERPRESSURE AND WIND VELOCITY TERMINOLOGY

Figure 4.12 opposite illustrates the terminology employed to describe some of the characteristics of the overpressure time history.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

During the positive (compression) phase, the absolute pressure is greater than the ambient atmospheric pressure.

The peak overpressure is the difference between the maximum value of the absolute pressure and the ambient atmospheric pressure.

The overpressure rise time is the duration between the time at which the overpressure first begins to rise and the time that the peak overpressure is attained.

The overpressure rise time and the duration of the positive phase are often difficult to quantify owing to the inherent difficulty in accurately deterrnining the point in time at which the overpressure first begins to rise.

The overpressure fall time is the duration between the time that the peak overpressure is attained and the time at which the overpressure becomes negative.

The impulse is the integral of the overpressure time history over the duration of the positive phase. It is determined numerically by calculating the area under the positive phase of the overpressure time history.

The overpressure half width is the time for which the overpressure is equal to or greater than half the peak overpressure.

The maximum rate of rise of overpressure is the slope of the tangent to the rising segment of the overpressure time history at the point of inflection.

The maximum rate of fall of overpressure is the slope of the tangent to the falling segment of the overpressure time history at the point of inflection.

During the negative (suction or rarefaction) phase, the absolute pressure is less than the ambient atmospheric pressure.

The peak underpressure is the difference between the minimum value of the absolute pressure and the ambient atmospheric pressure.

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li in Underground Coal Mines SECTION 4 PROVISI

0

-10

-20

Peak Wind Blast I \

Maximum Rate of Rise of Wind Blast Velocity

(tangent to curve) Maximum Rate of Fall of Wind Blast Velocity

(tangent to curve)

I,

I Half Width

Maximum Excursion (area under positive

0 1 2 3 4 5 6 7 Elapsed Time (seconds) 8

- Wind Blast Velocity Rise Time-& Wind Blast Velocity Fall Time

Positive (Wind Blast) Phase

0 I

1 2 3 4 5 6 7 Elapsed Time (seconds)

8

Fig. 4.13 Wind velocity time histoxy - terminology b I

ACARP Project No. C6030 Page: 30 of 54

0 Copyright JCW Fowler, 2000.

Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Issue: A Revision: 0 Document Ref.: C6030EndOfGrant.~t210~00 All rights reserved. NO part of this document may be reproduced, stored in a retrieval system

I Authors: JCW Fowlcr & P Sharma recording or otherwise, without the prior written permission of the Author. Prepared by: JCWF

Section 41

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I in Underground Coal Mines I

Changes in the wind velocity and in the associated dynamic pressure accompany the changes in the overpressure. The dynamic pressure is proportional to the square of the wind velocity and to the density of the air.

Figure 4.13 opposite illustrates the terminology employed to describe some of the characteristics of the wind velocity time history.

1.

2.

3.

4.

5 .

6.

7.

8.

9.

10.

During the positive (wind blast) phase, the wind blows away from the goaf fall.

The peak wind blast velocity occurs at almost the same time as the peak overpressure.

The wind blast velocity rise time is the duration between time at which the wind first begins to blow and the time that it attains its peak velocity.

The wind blast velocity rise time and the duration of the positive phase are often difficult to quantify owing to the inherent difficulty in accurately determining the point in time at which the wind first begins to blow.

The wind blast velocity fall time is the duration between the time that the peak wind blast velocity is attained and the time at which the ‘suck back’ begins.

The maximum excursion is the integral of the whd velcxity t h e history over the duration of the positive phase. It is the maximum distance by which a molecule of air is displaced away from the goaf fall during a wind blast and is determined numerically by calculating the area under the positive phase.of the wind velocity time history.

The wind blast velocity half width is the time for which the wind blast velocity is equal to or greater than half the peak wind blast velocity.

The maximum rate of rise of wind blast velocity is the slope of the tangent to the rising segment of the wind blast time history at the point of inflection.

The maximum rate of fall of wind blast velocity is the slope of the tangent to the falling segment of the wind blast time history at the point of inflection.

Although not illustrated in figure 4.13, during the negative (‘suck back’) phase, the wind blows towards the goaf fall and attains a peak %uck back’ velocity before ceasing.

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I i in Underground Coal Mines I

I

0.042 x (Peak Overpressure)*2 + 0.79 x Peak Overpressure

Moonee Colliery - LW1 + LW2 - All data I

Pod #2 - on DCB in maingate - 1 ,

1 Peak overpressure values from 'smoothed' time histories , , , , t , t , , , , 8 ' a , 1 I

/ , I I

0 5 10 15 20 25 30 I

35

Peak Overpressure (kPa)

Fig. 4.14 Relationship between impulse and peak overpressure

ACARP Project No. C6030 Page: 32 of 54

0 Copyright JCW Fowler, 2000. Section 4 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C6030EndOfGrant.rpt210100

Issue: A Revision: 0 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Prepared by: JCWF Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author. Date: 21 January 2000

L

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- UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind Blasts in Underground Coal Mines

- "~ ~ - ". -~ ~ - . ~ -

4.3.4 ANALYSIS OF OVERPRESSURE AND WIND VELOCITY DATA

This section seeks to elucidate some of the interrelationships between the following parameters:

peak overpressure

impulse

maximum rate of rise of overpressure

peak wind blast velocity

maximum excursion

maximum rate of rise of wind blast velocity

distance from the goaf fall and

roof fall area.

The analyses utilise the relatively small data set obtained during the mining of panels LW 1 and LW2 at Moonee Colliery. It is expected that the further data that will become available during the mining of panels LW3, LW4a and LW4b will facilitate the expansion of the study to include parameters other than those listed above.

It must be understood that the trends and relationships are specific to the particular geology and geometry of the initial longwall panels at Moonee Colliery. To what extent, if any, they are applicable to other geological and geometric environments is not known and, consequently, caution should be exercised in extrapolating them to other environments.

4.3.4.1 Some characteristics of the overpressure time history

Figure 4.14 opposite illustrates the relationship between impulse and peak overpressure. It utilises data from the subset obtained from pod no. 2 which was mounted in the maingate at a fxed distance of 11 metres fi-om the face (see section 4.2.1).

The relationship is apparently non Iinear and a second degree polynomial curve has been fitted to the data. The coefficients of correlation are high and the fkrther data that are expected to become available during the mining of panels LW3, LW4a and LW4b will enable the relationship between impulse and peak overpressure to be even better defined.

The implication of the non-linearity is that as wind blasts become more intense, the impulse increases more than does the peak overpressure, i.e. the duration of the positive (compression) phase becomes longer, This is also suggested by visual inspection of the overpressure time histories.

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UNSW School of Mining Engineering ACARP End of Grant Report

in Underground Coal Mines Y i ~

SECTION 4 PROVISIONAL The Dynamics of Wind Blasts

1 Maximum Rate of Rise of Overpressure = I 1 '

Pod #2 - on DCB in maingate

0 5 10 15 20 25 30

Peak Overpressure (kPa)

Fig. 4.15 Relationship between maximum rate of rise of overpressure and peak overpressure

35

I

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Figure 4.15 opposite illustrates the relationship between maximum rate of rise of overpressure and peak overpressure. It utilises data from the same subset as figure 4.14. In this case, however, the relationship is apparently linear and a straight line has been fitted to the data. The coefficient of correlation is reasonably high but more data will be required for the linear relationship to be better established.

The implication of the linearity is that as wind blasts become more intense, the maximum rate of rise of overpressure increases in direct proportion to the peak overpressure. This suggests, although it is not yet ‘proven’, that the overpressure rise time may be independent of the peak overpressure. Consequently, it is suspected that it is an increase in the overpressure fall time, rather than the rise time, which is responsible for the increase in the duration of the positive (compression) phase postulated above.

Further analysis, which will incorporate the data that is expected to become available during the mining of panels LW3, LW4a and LW4b, will enable this hypothesis to be tested.

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1 n

in Undernound Coal Mines I PROVISIONAL I

SECTION 4

Pod #4 - in maingate (outbye)

0 i o 15 20 25 30

Peak Velocity ( W s )

Relationship between maximum excursion and peak wind blast velocity

35 I I 40 5

Fig. 4.16 I

ACARP Project No. C6030 Page: 36 of 54

0 Copyright JCW Fowler, 2000. Section 4 All rights reserved. No part of this document may be reproduced, stored in a retrieval system ~ Document Ref.: C603OEndOfGrant.~t2~01~~ Issue: A Revision: 0 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, j Date: 21 January 2000 1 Authors: JCW Fowler & P Sharma 1 recording or otherwise, without the prior written permission of the Author. Prepared by: JCWF

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4.3.4.2 Some characteristics of the wind velocity time history

Figure 4.16 opposite illustrates the relationship between maximum excursion and peak wind bIast velocity. It utilises data from the subset obtained from pod no. 4 which had been mounted on an inverted tripod secured to the roof of the maingate at an outbye location (see section 4.2. I),

The relationship is apparently non linear and a second degree polynomial curve has been fitted to the data. The coefficients of correlation are high and the fkther data that are expected to become available during the mining of panels LW3, LW4a and LW4b will enable the relationship between rnaximum excursion and peak wind blast velocity to be even better defined.

The implication of the non-linearity is that as wind blasts become more intense, the maximum

excursion increases more than does the peak wind blast velocity, i.e. the duration of the positive (wind blast) phase becomes longer. This is also suggested by visual inspection of the wind velocity time histories.

ACARP Project No. C6030 Document Ref.: C6030EndOfGrant.rptZ 10100

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I UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind Blasts SECTION 4 PROVISI , I in Underground Coal Mines

Pod #3 - In tailgate ed' time hlstorles

0 20 40 60 80 100 120 140 t

Peak Velocity ( d s )

Fig. 4.17 Relationship between maximum rate of rise of wind blast velocity and peak wind blast velocity I ACARIL Project No. C6030 Page: 38 of 54

' 0 Copyright JCW Fowler, 2000. Section 4 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C6030EndOfGrant.rpt21O1OO

Issue: A Revision: 0 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, ' Authors: JCW Fowler & P Sharma I recording or otherwise, without the prior written permission of the Author. Prepared by: JCWF

Date: 21 January 2000

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UNSW School of Mining Engineering

Figure 4.17 opposite illustrates the relationship between maximum rate of rise of wind blast velocity and peak wind blast velocity. It utilises data from the subset obtained fi-om pod no. 3 which had been mounted on an inverted tripod secured to the roof of the tailgate outbye the face (see section 4.2.1).

In this case, the relationship is apparently linear and a straight line has been fitted to the data. The coefficient of correlation is reasonably high but more data will be required for the linea relationship to be better established.

The implication of the linearity is analogous to that for overpressure, i.e. as wind blasts become more intense, the maximum rate of rise of wind blast velocity increases in direct proportion to the peak wind blast velocity. This suggests, although it is not yet ‘proven’, that the wind blast velocity rise time may be independent of the peak wind blast velocity. Consequently, it is suspected that it is an increase in the wind blast velocity fall time, rather than the rise time, which is responsible for the increase in the duration of the positive (wind blast) phase postulated above.

Further analysis, which will incorporate the data that are expected to become available during the mining of panels LW3, LW4a and LW4b, will enable this hypothesis to be tested.

4.3.4.3 Some relationships between overpressure and wind velocity time histories

The mathematical relationship between the properties of an ideal shock front may be derived &om the Rankme-Hugoniot equations. The use of the word ‘ideal’. in this context implies a sharp shock front at which there is a sudden pressure discontinuity. Of particular interest is the relationship between peak particle velocity and peak overpressure. Peak particle velocity is the maximum velocity at which a molecule of air is induced to move by the passage of the shock front and is analogous to the term ‘peak wind blast velocity’.

For low overpressures, the relationship is effectively linear and may be approximated by the following equation.

Peak particle velocity (in m/s> = 2.5 x peak overpressure (in Wa)

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SECTION 4 E PROVISIONAL

i

0 2 4 6 8 10 12 14 16 I

18 20

Peak Overpressure (kPa)

Fig. 4.18 Relationship between peak wind blast velocity and peak overpressure ' 0 Copyright JCW Fowler, 2000. ACARP Project No. C6030

Page: 40 of 54 Section 4 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C603OEndOfGrant.rpt210100 Issue: A Revision: 0 Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author. Prepared by: JCWFJ Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile,

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Figure 4.18 opposite illustrates the relationship between peak wind blast velocity and peak overpressure. It utilises data from the same subset as figure 4.16. It will be observed from the figure that although the parameters are evidently positively correlated their relationship is far fiom clear. The straight line which has been (tentatively) fitted to the data has the following equation

Peak wind blast velocity (in m/s) = 3.0 x peak overpressure (in kPa)

The Rankine-Hugoniot relationship, indicated by a broken line, is close to the 'lower bound' to the data. However, the deviation in a real wind blast fiom the ideal conditions assumed in the derivation of the Rankine-Hugoniot equations results in many data points lying well above both lines.

The extreme case in figure 4,18 is given by the following equation

Peak wind blast velocity (in m/s) = 7.0 x peak overpressure (in kPa)

The situation is analogous to the monitoring of air blast from explosions where deviations fiom 'ideal' conditions often result in higher than predicted peak air velocities.

It will be seen that the relationship between peak wind blast velocity and peak overpressure needs to be better defined statistically. It is expected that the further data that will become available during the mining of panels LW3, LW4a and LW4b will facilitate the performance of such a statistical analysis.

It is hoped that the results of such an analysis may be employed to infer peak wind blast velocity, which is difficult to measure in the adverse environment of a working panel in an underground coal mine, fiom peak overpressure, which is reIativeIy simple to measure.

Figures 4.19 and 4.20 below illustrate the relationship between two other pairs of characteristics of the overpressure and wind velocity time histories, namely the maximum

rates of rise and the maximuIll excursion & impulse. Although these pairs of parameters are evidentIy positively correlated, the relationships need to be better defined statistically and this will be undertaken when sufficient data become available.

~ " . . - . - -. - - - . - . . -~ -

ACARP Project No. C6030 Section 4 Page: 41 of 54 Document Ref.: C603OEndOfGrant.rpt210100 Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Sharma Prepared by: JCWF

-~

_____ " - . .~ . . " "" . . . .

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I UNSW School of Mining Engineering ACARP End of Grant Report The Dynamics of Wind Blasts SECTION 4 PROVISIONAL 1

1 in Underground Coal Mines t I

Pod #4 - in maingate (outbye)

Maximum Rate of Rise of Overpressure (kPds)

Fig. 4.19 Relationship between maximum rate of rise of velocity and maximum rate of rise of overpressure

ACARP Project No. C6030 Page: 42 of 54

0 Copyright JCW Fowler, 2000.

Prepared by: JCWF Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author. Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Issue: A Revision: 0 Document Ref.: C6030EndOfCrant.rpt2101OO All rights reserved. No part of this document may be reproduced, stored in a retrieval system Section 4 1

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SECTION 4 PROVISIONAL I

Pod #4 - In malngate (outbye)

0 5 10 15 20 25 30

Impulse (kPa.s)

Fig. 4.20 Relationship between maximum excursion and impulse r

ACARP Project No. C6030 Page: 43 of 54

0 Copyright JCW Fowler, 2000. Section 4 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Document Ref.: C603OEndOKirant.rpt21OlOO

Issue: A Revision: 0 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Date: 21 January 2000 I Authors: JCW Fowler & P Sharma 1 recording or otherwise, without the prior written permission of the Author. Prepared by: JCWF

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I

ooz 1 000 1 0

0’ 1

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4.3.4.4 Attenuation of wind blast intensity with distance from the goaf fall

It is to be expected that the intensity of a wind blast will be attenuated with distance from the goaf fall, due mainly to the viscosity of the air.

Attenuation of peak overpressure with distance along the maingates of LWl and LW2 is shown in figure 4.21 opposite. It utilises data from the subset obtained from pod no. 2, which had been mounted in the maingate at a fxed distance of 1 1 metres from the face, and that from pod no. 4, which had been mounted on an inverted tripod secured to the roof of the maingate at an outbye location (see section 4.2.1). The ordinate of the graph is the quotient of the peak overpressures while the abscissa is the distance between the measuring locations.

Although these parameters are evidently negatively correlated, the relationship is not well defined. An exponential decay curve has been (tentatively) fitted to the data from which it will be observed that peak overpressure is approximately halved every 500 metres as the wind blast travels outbye. However, the relationship needs to be better defined statistically and the further data that are expected to become available during the mining of panels LW3, LW4a and LW4b will facilitate this.

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1 '

SECTION 4 The Dynamics of Wind Blasts , ACARI" End of Grant Report 1

I UNSW School of Mining Engineering

in Undereround Coal Mines ,

1.2

Pods # 2 & 4 - in maingate Peak velocity values from 'smoothed' time histories

0.8"

0.6-

0 200 400 600 800

Distance Between Pods (metres)

1000 1200

Fig. 4.22 Attenuation of peak wind blast velocity with distance ACARP Project No. C6030 1

Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author. Prepared by: JCWF 1 Date: 21 January 2000, or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile, Issue: A Revision: 0 Document Ref.: C6030EndOfGrant.rpt210100 All rights reserved. No part of this document may be reproduced, stored in a retrieval system Page: 46 of 54

I Section 4' 0 Copyright JCW Fowler, 2000. 1

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Figure 4.22 opposite illustrates the attenuation of peak wind blast velocity with distance along the maingates of LWl and LW2. Unfortunately, less data is available than for the overpressure analysis (fig. 4.21) and the relationship is less we11 defined. When sufficient data becomes available, a further analysis will be undertaken.

While the attenuation of both the overpressure and wind blast velocity along the double entry system on the maingate side of the longwall block is mainly due to the viscosity of the air, a second factor, geometric spreading, may result in a further reduction in wind blast intensity as a wind blast propagates through a 'network' of interconnected roadways and cut-throughs.

Little data is available for the latter and a search is underway to identify a commercial CFD (computational fluid dynamics) program which might be employed to predict the attenuation of wind blast under such conditions.

~_"___ ~~ - ~ - " ". - - ~

ACARP Project No. C6030 Section 4 Page: 47 of 54 Document Ref.: C6030EndOfGrant.rpt210100 Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Sharma Prepared by: JCWF

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_ _ . " " " " " _ ~ " ~ "

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r

UNSW School of Mining Engineering ACARP End of Grant Report

I

I in Underground Coal Mines SECTION 4 The Dynamics of Wind Blasts

40

0 5000 10000 15

Moonee Colliery - LW1 + LW2 - All data Pod #2 - on DCB In maingate

I- Peak overpressure values from 'smoothed' time histories ~ ~

00 20000 25000 30000 35000

Overall Area of Roof Fall (square metres)

Fig. 4.23 Relationship between peak overpressure and overall roof fall area

ACARP Project No. C6030 Page: 48 of 54

0 Copyright JCW Fowler, 2000. I or transmitted in any form or by any means, electronic. mechanical, photocopying, facsimile, Issue: A Revision: 0

Section 41 A11 rights reserved. No part of this document may be reproduced, stored in a retrieval system , Document Ref.: C6030EndOfGrant.rpt2lOlOO

Date: 21 January 2000 Prepared by: JCWF I Authors: JCW Fowler & P Sharma recording or otherwise, without the prior written permission of the Author.

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4.3.4.5 Some relationships between wind bIast intensity and overall roof fall area

Figure 4.23 opposite illustrates the relationship between peak overpressure and overall roof fall area. It utilises data fkom the subset obtained fiom pod no. 2 which was mounted in the maingate at a fmed distance of 1 1 metres from the face (see section 4.2.1).

It must be understood that the overall area of fallen roof was determined by inspection some time after the fall or falls had occurred. In the case of a single, simple wind blast event where the roof may be inferred to have fallen as a ‘monolithic piston’, the overall fall area has been assigned, in the analysis, to the appropriate event. However, wind blast and microseismic evidence suggests that, on occasion, the roof failed in a sequential or progressive mode, or even in a sequence of separate, simple falls. In this case, the overall fall area has, of necessity, been assigned to the event with the highest recorded intensity.

Although the data in figure 4.23 are positively correlated, peak overpressure appears not to be linearly related to roof fall area and tends to ‘plateau’ for larger falls.

It is considered that there are three potential arguments as to why that there might be an upper bound to peak overpressure, generated by roof falls of a particular thickness, regardless of area.

1. The ‘geological argument’. As the plan area of the potential fall increases, so the probability of its falling as a ‘monolithic piston’ decreases and potential ‘piston efficiency’ drops. This is evidenced by some of the larger goaf falls that appear to have been compound or multiple events.

2. The ‘acoustics argument’. It takes a finite length of time for a pressure transient to travel the full length of a falling goaf, of the order of one second, for example, to cross a 300 metre long goaf Consequently, the duration of the pressure pulse increases for falls of larger area, moderating the increases in peak overpressure that would otherwise occur.

3. The ‘fluid mechanics argument’. The greater increases in air pressure beneath the falling roof, associated with larger areas, begin to significantly affect the duration of the fall, i.e the roof no longer falls at an acceleration which is effectively 1 g.

Further studies of the characteristics of the overpressure time histories may help to differentiate between the above.

A very tentative upper bound has been appended to the graph in figure 4.23 and it is hoped that the further data that are expected to become availabIe during the mining of panels LW3, LW4a and LW4b will enable the relationship between peak overpressure and roof fall area to be better defined.

Document Ref.: C6030

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The Dynamics of Wind Blasts I , ACARP End of Grant Report

1 in Undernound Coal Mines

Pod #2 - on DCB in malngate

0 5000 10000 15000 20000 25000

Overall Area of Roof Fall (square metres)

Fig. 4.24 Relationship between impulse and overall roof fall area

30000 35000

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Figure 4.24 opposite illustrates the relationship between impulse and overall roof fall area. It utilises data fiom the same subset as figure 4.23. In this case, the relationship is apparently linear and a straight line has been fitted to the data. However, the coeficient of correlation is not high and more data will be required for the relationship, linear or otherwise, to be better established.

The implication of a linear relationship is that, unlike peak overpressure, impulse does not tend to 'plateau' for larger falls and that, consequently, the duration of the positive (compression) phase increases as the fall area increases. This is also suggested by visual inspection of the overpressure time histories.

This appears to support the *acoustics argument' or 'fluid mechanics argument' postulated above rather than the 'geological argument' but further analysis, which will incorporate the data that are expected to become available during the mining of panels LW3, LW4a and LW4b, needs to be carried out before defrnite conclusions can be reached.

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, UNSW School of Mining Engineering

The Dynamics of Wind Blasts I in Underground Coal Mines

\ SECTION 4 PROVISIONAL I I

' ACARP End of Grant Report

1 - I I 1

Pod #2 - on DCB In maingate

5000 10000 15000 20000 25000 0

ACARP Project No. C6030 Page: 52 of 54 Issue: A Revision: 0 Authors: JCW Fowler & P Sharma

Overall Area of Roof Fall (square metres)

Fig. 4.25 Relationship between peak wind blast velocity and overall roof fall area

0 Copyright JCW Fowler, 2000.

Prepared by: JCWF recording or otherwise, without the prior written permission of the Author. Date: 21 January 2000 or transmitted in any form or by any means, electronic, mechanical, photocopying, facsimile,

Document Ref.: C6030EndOfGrant.rpt2lOlOO All rights reserved. No part of this document may be reproduced, stored in a retrieval system Section 41

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1 in Underground Coal Mines I I I

Figure 4.25 opposite illustrates the relationship between peak wind blast velocity and overall roof fall area. It utilises data from the same subset as figures 4.23 and 4.24.

As in the case of peak overpressure (fig. 4.23), peak wind blast velocity appears not to be linearly related to roof fall area and tends to 'plateau' for larger falls.

A very tentative upper bound has been appended to the graph in figure 4.25 and it is hoped that the further data that are expected to become available during the mining of panels LW3, LW4a and LW4b will enable the relationship between peak overpressure and roof fall area to be better defied.

4.4 CONCLUSIONS REGARDING THE DYNAMICS OF WIND BLASTS

The programme of field monitoring at Moonee.' Colliery during the mining of longwall panels nos 1 and 2 has enabled the dynamics of wind blasts to be fairly well defined. Furthermore, it is expected that the results of further monitoring, which is currently underway or planned, will afford confirmation of the interrelationships outlined above as well as facilitating the expansion of the analyses to include further parameters.

It must be understood that the trends and relationships are specific to the particular geology and geometry of the initial longwall panels at Moonee Colliery. To what extent, if any, they are applicable to other geological and geometric environments is not known and, consequently, caution should be exercised in extrapolating them to other environments.

Limited information is also available from Newstan Colliery (summarised in section 5) but data from wind blast prone panels in other underground coal mines is needed in order to generalise the 'laws' governing the dynamics of wind blasts.

ACARP Project No. C6030 Page: 53 of 54 Document Ref.: C6030 Issue: A Revision: 0 Authors: JCW Fowler & P Sharma

~~~ ~ . "~ ~

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5.0 WIND BLASTS AT NEWSTAN COLLIERY

On 8 August 1995, a significant wind blast occurred at Newstan Colliery during the mining of longwall panel no. 6 (LW6). During this event, three persons were knocked over and injured, stoppings were blown down and an overcast was damaged. As a result of this incident, a decision was taken to deploy the UNSW Mk 1 Wind Blast Monitoring System in LW6 and the monitoring programme was subsequently extended to include the next three longwall panels.

A total of 23 events were recorded instrumentally during the mining of LW6 to LW9 between 1995 and 1997. Of these eight were classified as signiJicant wind blasts, i.e. of sufficient intensity to pose a risk of personal injury or of damage to the mine ventilation system.

For most of its duration, the field monitoring programme was supported financially by the Joint Coal Board Health & Safety Trust and by Powercoal Pty Ltd and the results were described in detail in the end-of-grant report to the former (Fowler & Torabi 1997). Brief details are given below.

Document Ref.: C6030

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Fig. 5.1 Extent of workings in the Borehole, Young Wallsend and West Borehole seams at Newstan Colliery

ACARP Project No. GO30 Section 5 Document Ref.: C6030EndOfGrant.rpt210100

Issue: A Revision: 0 Date: 21 January 2000

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Newstan Colliery is one of eight underground mines owned and operated by Powercoal Pty Ltd, a wholly owned subsidiary of Pacific Power. It is situated about 100 km north of Sydney, New South Wales, within the Lake Macquarie district of the Newcastle Coalfield (see figs 2.1 & 2.2) and currently mines the Young Wallsend / West Borehole seams. The four longwall panels where wind blast monitoring was undertaken are situated in the West Borehole seam towards the south-western side of the workings (fig. 5.1 opposite) with the panel centrelines orientated approximately south-east.

The project panels (LW6 to LW9, fig. 5.1) were all 'total extraction' panels and employed the longwall system of mining. The longwall blocks were generally bounded on both sides by pairs of development headings, an exception being LW9 which employed a single entry tailgate. Panel widths, between gateroad centrelines, were 95 metres for LW6 and LW7 and 127 metres for LW8 and LW9 while chain pillar width was 30 metres (between riblines). The depth of overburden varied across the project panels from 170 to 240 metres and, consequently, the ratio of the widths of the longwall blocks to depth ranged between 0.4: 1 .O and 0.75: 1 .O.

ACARP Project No. C6030 Section 5 Page: 3 of 12 Document Ref.: C603OEndOfGrant.rpt2 10 100 Issue: A Revision: 0 Date: 2 1 January 2000 Authors: JCW Fowler & P Sharma Prepared by: JCWF

" - ~ ~ ~ " ~~~ " ~" ~ ~ " _ ~ ~ ~ " . ~~ . . ~ ~~

- ~ - - - - - ~ ~ - ~ ~ - ~ ~ - - ~ ~ - - - ~ " ~ _ ~ ~ ~~ ~ - - - - ~

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"

SECTION 5 I

Kotara Formation Merewether Conglomerate Member

ictoria Tunnel Coal eDherds Hill Formation

4 ~ o d b y s Coal Nobbys Tuff Member

Dudley Coal Bar Beach Formation Signal Hi l l Conglomerate Member

Bogey Hole Formation Cockle Creek Conglomerate Member

! Tighes Hil l Formation Borehole Coal

Ferndale Conglomerate Member

I I Yard Cool

'Waratah Sandstone

Fig. 5.2 Generalised stratigraphic sequence, Lambton Sub-Group and overlying Kotara Formation, Newcastle Coal Measures (adapted fiom Standing

Committee on Coalfield Geology of New South Wales 1974)

30

20

10

0

1 vv

YC

Nobt

Fig. 5.3 Section through the Young Wallsend I' West Borehole coals passing near to Newstan Colliery (after Warbrooke & Roach 1986)

Document Ref.: C6030

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””””“ - ”___.” - ”””””rr_”~~””””””””rr_””

UNSW School of Mining Engineering ACARP End of Graiit Report The Dynamics of Wind Blasts SECTION 5 in Underground Coal Mines - ~ . ________II ””” ”””””””_ _ ” ~ ””””_ _ _ ””

5.1 GEOLOGICAL AND TECTONIC SETTING

5.1.1 REGIONAL GEOLOGY

A generalised stratigraphic sequence of the basal sub-group of the Newcastle Coal Measures, the Lambton, together with the immediately overlying Kotara Formation of the Adamstown Sub-Group, is given in figure 5.2 opposite. The constituent components comprise coal, conglomerate, sandstone, shale and rocks of pyroclastic origin which are of variable grain size up to coarse sand and are termed ‘tuff.

The West Borehole coal splits within the Newstan Colliery holding into the Young Wallsend, Yard and Borehole coals (fig. 5.3 opposite). The split is one of a set believed to have been caused by tectonically indwed differential settlement on the flank of the Lochinvar Anticline. The latter is located on an old basement high and forms the western limit of the Newcastle Coalfield. The Young Wallsend / West Borehole coals retain the individual physical characteristics of their constituent coal seams and comprise high-volatile bituminous coal with medium to high ash and low sulphur contents. They contain minor, occasional shale or tonstein bands up to 150 millimetres in thickness, and some deterioration in coal quality occurs in those ‘plies’ which comprise the uppermost elements of the constituent coal seams. The m a x i m . thickness of the West Borehole Coal within the Newstan Colliery holding occurs at the line of convergence and is approximately six metres.

Immediately overlying the Young Wallsend / West Borehole coals is the Shepherds Hill Formation, the basal member of which is the Nobbys Tuff. The latter, readily identified by its micaceous basal section, is the most persistent marker horizon throughout the Newcastle Coalfield. The Nobby’s Tuff Member is generally overlain by the unnamed sandstones and shales which constitute the remainder of the Shepherds Hill Formation.

In the generalised stratigraphic sequence, the Shepherds Hill Formation is immediately overlain by the Victoria Tunnel Coal, the roof of which foms the upper limit of the Lambton Sub-Group. However, the Victoria Tunnel Coal deteriorates to the west and is difficult to identify on the western side of Lake Macquarie.

Overlying the Lampton Sub-Group is the Adamstowm Sub-Group at the base of which is the Kotara Formation. Considerable variation in the lithology of the latter is evident from borehole logs but the Merewether Conglomerate Member is particularly well developed and forms the basal member in an area to the north-west of Lake Macquarie which includes part of the Newstan Colliery holding. The main body of the Merewether Conglomerate exhibits a wide variation in particle size ranging from pebbly gravel to silt. Large cross-beds alternate with massive conglomerate sheets in combinations which are up to 50 metres in thickness. The various particle sizes are concentrated in thin, discontinuous lenses with abrupt transitions. Both clast-supported and matrix-supported beds occur. The latter are thicker and contain the largest pebbles, up to 60 mm in diameter. ACARP Project No. C6030 Page: 5 of 12 Issue: A Revision: 0 Authors: JCW Fowler & P Sharma i ””-” ~. --”””

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SECTION 5 I N 1738

36.23

210

21 1,

213.

214.

21 5.

21 6 21 -

- ”

I

WEST BOREHOLE S U M

itandard Working Section

N 1738 36.23

1 HHa

J Pig. 5.4 Standard working section, West Borehole Coal, and stratigraphic sequence,

Newstan Colliery (after Cree& 1996) ”“ - ””

ACARP Project No. C6030 Page: 6 of 12 Document Ref.: C6030EndOfGrant.rpt2 10 100 Issue: A Revision: 0 Date: 21 January 2000 Authors: JCW Fowler & P Sharma Prepared by: JCWT

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5.1.2 GEOLOGY OF THE PROJECT PANELS AT NEWSTAY COLLIERY

The extent of the workings of Newstan Colliery at the time of the wind blast investigations is given in figure 5.1 above which also indicates the location of the project panels. A section through the coalesced West Borehole Coal together with the overlying stratigraphic sequence at borehole N1738 (fig. 5.1) is given in figure 5.4 opposite from which it will be seen that the height of the standard working section was 4.3 metres. However, a reduced height of 3.3 metres was adopted during the mining of parts of the project panels.

Over much of the area of the project panels the Nobbys Tuff Member forms the immediate roof to the Young Wallsend / West Borehole coals. In some localities, however, the Victoria Tunnel Coal (and, perhaps, other elements of the Shepherds Hill Formation) appears to be absent (washed out?) with the result that the main roof comprises the Merewether Conglomerate Member. This has been intersected in up-holes drilled alongside all of the project panels and shown to be up to 50 metres thick and to include massive conglomerate lenses which vary in thickness from 0 to 40 metres.

A longitudinal section through the set of up-holes dnlled from alternate cut-throughs on the maingate side of LW7 is shown in figure 5.5 below. This illustrates the variation in the thickness of the conglomerate together with the variation in the thickness of the interburden which lies between the top of the West Borehole Coal and the base of the overlying Merewether Conglomerate Member. As indicated in figure 5.6 below, the thickness of the interburden varies across the project panels from 3 to 15 metres.

Within the project panels, a set of closed, widely spaced roof joints trends in a north-north- westerly direction, subparallel to the predominant cleat. Faulting is commonly of a normal type with subvertical fault planes and vertical displacements of less than 0.75 metres although, just outside the project panels, a throw of 7 metres has been recorded. Most faults strike approximately north-north-west. Dolerite dykes are subvertical to vertical and usually strike in a similar direction to that of the faults.

5.1.3 THE STRESS FIELD AT NEWSTAN COLLIERY

Measurements of absolute in situ stress have been carried out at the nearby West Wallsend Colliery. They indicate a northerly direction for the major secondary principal stress in the horizontal plane which is not inconsistent with seismological evidence.

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I 1 SECTION 5

I

E -. . . .... . . .

Location of t h e direction Location ofthe I,

Traveltng road

Borehol& locations

1

1 Fig. 5.5 Longitudinal section through the roof strata of maingate 7 at Newstan Colliery

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Fig. 5.6 Thickness of interburden between West Borehole Coal and overlying conglomerate (after Creech 1996)

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5.2 RESULTS OF WIND BLAST MONITORING

Wind velocity and overpressure time histories were recorded in the maingate and travelling road at Newstan Colliery during 23 events. Of these, eight were considered sign$cant wind blasts, i.e. of sufficient intensity to pose a risk of personal injury or of damage to the mine

ventilation system.

The maximum values of the various key parameters recorded during these sign@cunt events are given in Table 5.1.

Table 5.1 Maximum recorded values of wind blast parameters, Newstan Colliery - -” ”””-

Parameter ””” ” . .”” ” - -“-I”””__””-

Peak wind blast velocity Maximum rate of rise of wind blast velocity Maximurn excursion (air flow distance) Peak dynamic pressure Peak overpressure Maximum rate of rise of overpressure Impulse

- -””””” __

_ _ _ _ ”””

Maximum recorded value ””””””_ - _ _ _ ~ I

40 d s

50 mlsls 142 metres

1 kPa 10 kPa 5 k p d s

20 Was . . - - - - - -. . . . . . - - -.

The time histories generally exhibited the same features as those recorded at Moonee Colliery (sect. 4). However, values of all salient parameters were lower. For example, peak wind blast velocities were lower by a factor of 2.5 to 3 while peak overpressures were lower by a factor of four.

There is also another significant difference between wind blast incidence at Moonee Colliery and that at Newstan. In the case of the former, the incidence of large goaf falls and consequential wind blasts continued for virtually the whole length of the longwall panels (LWI & LW2), other than for localised faulted zones where ‘regular caving’ took place. In the case of the latter, however, the incidence of wind blasts was circumscribed in plan as is evident &om figure 5.6 above, on which face line chainages corresponding to wind blast events are marked.

It is believed that this difference in behaviour is due to differences in geology. Whlle there was little apparent variation in the geology of the roof of the Great Northern Coal at Moonee Colliery along the length of the longwall panel, the geology of the roof of the West Borehole Coal at Newstan Colliery exhibited considerable variation both along and across the project

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panels (LW6 to LW9), particularly in the thickness of the interburden between the West Borehole Coal and the base of the overlying Merewether Conglomerate Member. It is believed that when the thickness of interburden above the working roof exceeded approximately twice the extraction height, caving of the interburden material provided a goaf 'cushion' for the conglomerate which subsequently failed in a 'non-violent' fashion without inducing a wind blast.

The areas of the project panels at Newstan Colliery where the thickness of interburden was less than twice the extraction height are indicated by the 'barbed lines' in figure 5.6 above in order to facilitate comparison with the face line chainages corresponding to wind blast events.

5.3 FURTHER ANALYSIS OF THE NEWSTAN WIND BLAST DATA

A further detailed analysis of the Newstan data set is envisaged, using the methodology and techniques that are being applied to the Moonee data set, with the intention of extracting further information. The work is to be carried out as an element of Australian Coal Association Research Program (ACARP) Project No. C8017 'Reducing the Hazard of Wind Blast in Underground Coal Mines' and the results will be described in detail in the end-of- grant report.

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6.0 MANAGING THE WIND BLAST HAZARD (LIVING WITH WIND BLAST)

As explained in section 2, certain of the tasks which it was envisaged would be completed as part of the project described in this report have been carried forward into the scope of Australian Coal Association Research Program (ACARP) Project No. C8017 ‘Reducing the Hazard of Wind Blast in Underground Coal Mines’.

However, it is considered desirable to include, at this stage, some comments on the management of the wind blast hazard and on potential intervention strategies to ameliorate wind blast. The former is included in this section while the latter comprises section 7. It must be emphasised, however, that the comments are of a provisional nature and may well be superseded as more information on wind blast becomes available.

Inquiries may be made of the Senior Author for up-to-date information and, in order to facilitate this, contact details are included at the front of this report. It is also suggested that, subsequent to June 2001, inquiries be made as to the availability of the ACARP End-of Grant Report for Project No. C8017 ‘Reducing the Hazard of Wind Blast in Underground Coal Mines’ which will supersede this report.

6.1 INTRODUCTION

The ideal solution to the wind blast problem is to put in place strategies to reduce wind blast magnitude and intensity or, preferably, to eliminate wind blast altogether. However, there may be circumstances where this option is not available, at least in the short term, and the approach becomes one of managing the hazard.

There are five elements to managing the wind blast hazard, all of which require consideration.

1. Predicting when an imminent goaf fall will occur

2. Determining wind blast magnitude and intensity

3. Implementing wind blast intensity reduction measures

4. Protective clothing and personal safety equipment

5. Defining and implementing controls, standards and procedures

Issues relevant to each element are outlined below.

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6.2 PREDICTING IMMINENT GOAF FALLS

The ability to predict when the goaf is about fall is a necessary skill acquired by experienced coal miners working in total extraction panels. It is based upon observing ‘roof talk’ or signs of ‘weighting’ and interpreting them correctly. There are many occasions, however, particularly in longwall panels, where visual or audible clues are either absent or masked by the presence of equipment or the noise of mining. If a hazardous situation is not to arise under these circumstances, goaf fall prediction ‘tools’ are required.

The possibility of predicting when an imminent goaf fall will occur is contingent upon there being a detectable precursor to the event and upon a knowledge of the relationship between such a precursor and the fall itself. Potential prediction ’tools’ may include techniques based either upon the detection of changes in the rock mass or upon the detection of emissions flom the rock mass. Two prediction techniques have been demonstrated in New South Wales underground coal mines, one from each category.

It is also possible that techniques which have been developed or postulated with the aim of earthquake prediction may also find application in goaf fall prediction. One such technique is the subject of Australian Coal Association Research Program (ACARP) Project No. C9005 ‘Electromagnetic Emissions Monitoring to Warn of Wind Blasts and Gas Outs’.

It may be that, in order for a high degree of confidence to be achieved, two or more prediction techniques may need to be used in combination.

6.2.1 MICROSEISMIC MONITORING

Goaf falls are often preceded by audible events generated by fracture propagation in the roof rock mass. Microseismic monitoring of such events involves the use of seismic detectors (geophones or accelerometers) to record the seismic emissions associated with this fracturing including those below the threshold of detection by the human ear. The technique, which has been extensively developed for the purpose of rock burst prediction in deep underground gold mines, has been applied to the prediction of goaf falls in coaI mines in New South Wales. An array of detectors is securely fixed into boreholes (surface or underground) such that it detects the passage of seismic energy radiating through the rock mass from the site of crack propagation. Each detector transmits an analogue signal back to a processing unit. This data is then converted into digital form and transferred to a computer which processes it and provides tabular and graphical representations of the seismic event including details of time histories and of parameters such as frequency, location and magnitude. This information forms the basis for the development of a set of criteria for the prediction of a significant goaf fall with which a wind blast may be associated. - ~ - ”_”____II

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Interpretation of the data may be totally computerised or may require input from a specially trained operator, As implemented at Newstan and Moonee Collieries, the latter applies. At Moonee Colliery, immediately upon the identification by the operator that the appropriate criterion or criteria have been met, a shutdown procedure is implemented, isolating power to the face equipment & conveyor and triggering visual & audible alarms.

Computerised interpretation is the subject of Australian Coal Association Research Program (ACARP) Project No. C8026 ‘The Automatic Real Time Assessment of Wind Blast Risk’.

6.2.2 ROOF SUPPORT LEG PRESSURE MONITORING

Roof support leg pressure monitoring systems have been employed extensively on longwall faces and it has been suggested that changes (particularly rapid changes) in the load exerted by the roof upon the supports may be a precursor to a goaf fall. As implemented at Moonee Colliery, whenever the hydraulic pressure in one leg in each of three adjacent supports exceed a predetermined trip level, the above mentioned shutdown procedure is automatically activated.

It is suspected that the significance of leg pressure transients may only be evident when the sampling rate is high, i.e. the time lapse between measurements is short. Consequently, a minimum rate of sampling of 10 Hz (1 0 scans per second) is suggested.

6.3 WII\sD BLAST MAGNITUDE AND INTENSITY

6.3.1 THE MAGNITUDE OF A WIND BLAST

The magnitude of a wind blast is related to the amount of air displaced fiom beneath the falling roof element and caused to flow from the goaf area into the surrounding workings. Both the total mass of the displaced air and the rate of displacement are considered to be of importance. Factors which affect the magnitude of a wind blast include, but are not necessarily restricted to, the following.

1. Geological factors which affect the way in which the roof falls. The geological structure of the roof strata and the mechanical properties of both the rock fabric and of the discontinuities (in particular, their strength properties) are, a priori, significant in this regard.

2. Geometrical factors such as the thickness of the falling roof element and the distance through which it falls, together with both its plan area and the total plan area of the standing goaf.

Potential intervention strategies to reduce wind blast magnitude are outlined in section 7. ””_ ”-_ ”” ””” _” _” ”. I_”. ” ”” ~ -

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6.3.2 THE INTENSITY OF A WIND BLAST

The intensity of a wind blast relates to its effect upon the working place. In assessing intensity, the following factors are considered to be of importance.

1. Wind velocity (and dynamic pressure) for drag-sensitive elements. Parameters which may be relevant include peak wind blast velocity, rate of rise of velocity, velocity rise time and maximum excursion or air flaw distance (the total area under the positive phase of the graph of variation of wind velocity with time).

2. Air overpressure for overpressure-sensitive elements, Parameters which may be of relevance include peak overpressure, rate of rise of overpressure, overpressure rise time and impulse (the total area under the positive phase of the graph of variation of overpressure with time).

6.3.3 THE RELATIONSHIP BETWEEN MAGNITUDE AND INTENSITY

For a wind blast of a given magnitude, the intensity at any location will depend mainly upon the geometry of the mine. Generally, an increase in wind blast magnitude will result in an increase in intensity.

6.3.4 THE DJXECT EFFECTS OF WIND BLAST

It is considered that the ‘elements’ in a coal mine most sensitive to wind blast are the personnel themselves and the ventilation system. Wind blasts of an intensity below that which causes injury to personnel or damage to elements of the ventilation system are considered unlikely to cause damage to drag-sensitive elements of the mine such as plant and equipment.

6.3.4.1 Effect on mine personnel

Mine personnel are considered to be sensitive to both overpressure and to the drag force resulting from the velocity of the air.

Direct blast injury may result from air overpressure and there are at least three parameters which may be relevant in this context: peak overpressure, overpressure rise time and impulse. The element of the human body most sensitive to damage by rapid pressure change is reported to be the eardrum and published data for the threshold overpressure value for eardrum rupture is of the order of 40 kPa. However, this threshold value is based upon explosion data and is specific to overpressure time histories which exhibit the fast rise times associated with the arrival of a shock wave following an explosion. It may, therefore, be unduly conservative if applied to wind blasts which exhibit a much slower rise time.

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Indirect injuries may result fiom displacement due to the drag force occasioned by high air velocities during a wind blast. While it is difficult to define a safe level for air velocity, a provisional threshold level has been proposed above which a wind blast may be considered sipif;cant, i.e. of sufficient intensity to pose a significant risk of personal injury. The adoption of such a level seeks to distinguish wind blasts fiom the smaller air displacements commonly associated with most goaf falls.

It has been provisionally assumed that the sudden, transient application of a force equal to, or more than, 15 percent of self-weight would give rise to the possibility of an individual in an upright mode being knocked over. The air velocity which would result in such a drag force is difficult to assess as it depends upon stance. However, as a first approximation, the terminal velocity of a ‘skydiver’ in his or her ‘diving’ mode is considered. At this velocity the force exerted by the relative motion of the air exactly balances the force due to gravity, i.e. his or her weight. The terminal velocity is of the order of 50 m / s and the force due to wind drag varies in proportion to the square of velocity. It follows, therefore, that a drag force equal to 15 percent of self-weight would be occasioned by an air speed of the order of 20 m / s and, consequently, the provisional threshold level has been taken to be 20 m / s .

The effects of wind velocities in excess of the threshold level upon mine personnel are difficult to assess but one study has been identified which provides some insight into the matter. The study involved anthropomorphic dummies subjected to a blast. The dummies weighed 75 kg and one was arranged standing with its back to the blast while the other was prone.

The free-field overpressure was 5.3 psi (36 Ha) . Wind velocity and duration are not given but the blast wave is described as ‘nearly ideal’. This implies that the Rankine-Hugoniot equations are applicable and, consequently, peak velocity may be inferred from peak overpressure to have been approximately 90 m’s. The duration of the positive phase of the overpressure may be estimated to have been of the order of one second.

The standing dummy attained a maximum velocity of approximately 6 m/s after a displacement of 3 metres within 0.5 second of the arrival of the blast wave. It travelled 4 metres before striking the ground and then slid or rolled a further 3 metres, a total displacement of 7 metres. The prone dummy, however, did not move.

Another source of indirect injury is impact by missiles entrained in the air and it is considered that laceration of uncovered skin is the mode of injury which would occur at the lowest velocity. Published values for the threshold of skin laceration are of the order of 15 m / s for a missile weighing 10 gram.

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6.2.4.2 Effect on elements of the mine ventilation system

The maximum peak overpressure so far recorded is 34 Ha. However, when a pressure pulse of this intensity strikes a flat surface, such as a stopping, at normal incidence (head on), the instantaneous (peak) value of the reflected overpressure may be equal to twice the peak overpressure plus approximately 2.4 times the dynamic pressure, a total of about 88 @a.

While this is less than the generally accepted design pressure loadings of 150 to 350 @a (approximately 20 to 50 psi) adopted for explosion-proof stoppings, it is in excess of published values for the shattering of large wall panels constructed of 300 mrn thick concrete or cinder blocks and, consequently, would be sufficient to cause failure in this form of stopping. A reflected pressure of 88 kPa is equivalent to a loading of approximately nine tonnes per square metre and, consequently, the total force imposed on a stopping in a roadway of width 5.5 metres and height 3.0 metres would be 150 tonnes. Clearly, this is more than sufficient to destroy any stopping other than one designed to be explosion resistant.

6.3.5 DETERMINING WIND BLAST INTENSITY AT THE WORKING PLACE

Wind blast intensity at the working place may be determined by measurement, by numerical modelling or by empirical 'laws'.

6.3.5.1 Measurement of wind blast intensity

If wind blast is a recurrent event, its intensity at the working place may be determined by measurement of overpressure and wind velocity as described in sections 3,4 and 5 above.

6.3.5.2 Numerical modelling of wind blast intensity

In a situation where measurement is not possible, numerical modelling may be employed in order to predict wind blast intensity. However, values of input parameters such as the predicted plan dimensions of the goaf fall, the expected roof fall thickness or mass per unit plan area and the extent to which air leaks through the roof as it falls (the 'leaky piston' factor} will all require to be specified if the output from such modelling is to be of any value.

6.3.5.3 Empirical wind blast 'laws'

It may be that the results of the extensive programme of wind blast monitoring being undertaken by the UNSW School of Mining Engineering will be able to be generalised in order to produce a set of empirical wind blast 'laws'. However, this is dependent upon the availability of monitoring sites in geological and geometric environments that differ from those of the project panels at Newstan and Moonee collieries. """ -m - - - - - - "C "" " "___ - _ - -_1_1- """

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6.3.6 RELATIONSHIP BETWEEN ROOF FALL AREA AND WIND BLAST INTENSITY

Obviously, the maximum possible area of roof that might fall and induce a wind blast can only be determined if &I of the standing goaf can be observed and its plan dimensions ascertained. Provided that this is so, the possibility arises that a relationship between roof fall area and wind blast intensity could then be determined, by measurement or otherwise. From such a relationship, a critical area of standing goaf could be calculated such that its collapse would be expected to give rise to a wind blast of sign#?cmt intensity.

The implication of being able to define such a critical area is that provided the area of standing goaf is less that critical, the conditions and constraints imposed on personnel with respect to working procedures and protective clothing & personal safety equipment need not be as onerous as they would be under full 'wind blast working conditions'.

6.4 WIND BLAST INTENSITY REDUCTION MEASURES For a wind blast of a given magnitude, the intensity at any location within the panel will depend mainly upon the geometry of the panel. Consequently, wind blast intensity reduction measures take the form of alterations to this geometry. It must be understood, however, that such reduction measures may have the effect of increasing intensity elsewhere.

Alterations to panel geometry by means of wind blast control structures, essentially to protecting the working place, are discussed below. The potential for a more general reduction in wind blast intensity by alterations to the numbers of roadways or their dimensions is outlined in section 7.2.

The possibility of achieving a reduction of wind blast magnitude (and hence intensity) by alterations to other aspects of mine geometry such as panel orientation & layout and goaf fall height is discussed in section 7.1.

6.4.1 PANEL ISOLATION

Where practicable, a wind blast prone panel should be isolated from other working panels. Interconnections may need to be blocked by wind blast proof stoppings.

6.4.2 WIND BLAST SHIELDS, STOPPINGS AND REGULATORS

Local reductions in wind blast intensity can be brought about by installing wind blast shields, stoppings or regulators. Careful attention to design is necessary as the loadings are high and the consequences of failure are potentially serious. An unavoidable effect of the presence of such structures may be an increase in intensity elsewhere in the panel and proper provision must be made for such an increase. Where practicable, the effects of such intensity reduction

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6.5 PROTECTIVE CLOTHING AND SAFETY EQUIPMENT

Appropriate protective clothing and personal safety equipment is essential to reducing both the probability and severity of personal injury occasioned by wind blasts, whether predicted or otherwise. Only essential personnel should be permitted within the area of the mine where wind blast intensity is expected to be signficant and all of these should be equipped with protective clothing and personal safety equipment appropriate to their task.

The higher the expected intensity of the wind blast at the working place, the greater the degree of protection required. Personnel carrying out the same task but at different locations may be subject to wind blast of differing intensity and, consequently, may require combinations of protective clothing and safety equipment which afford different degrees of protection.

6.5.1 PROTECTTVE CLOTHING

Appropriate protective clothing (additional to the norm) may include, but not necessarily be limited to, the following items.

1. 2. 3. 4. 5 . 6, 7. 8. 9. 10.

Long sleeves and ‘legs’ Gloves Thick jacket such as a leather boilermakers jacket ‘Kevlar’ protective suits Harness for safety helmet Motor cycle type helmet Band for safety glasses Ear muffs Knee and elbow guards Chest protection

6.5.2 PERSONAL SAFETY EQUIPMENT

Appropriate personal safety equipment (additional to the norm) may include, but not necessarily be limited to, the following items.

1 . Belt with provision for attaching inertia reel 2. Full harness with provision for attaching inertia reel 3. Inertia reel with ‘ascender’ for attachment to fixed safety lines 4. ‘Dorsal’ harness with provision for attachment to fall arrester 5. Short safety line with ‘fast clip’ arrangement

The above items require the provision of appropriately located fixed safety lines and attachment points.

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6.6 CONTROLS, STANDARDS AND PROCEDURES

The definition and implementation of controfs, standards and procedures is essential to reducing both the probability and severity of personal injury occasioned by wind blasts. Essential tasks, only, should be permitted within the area of the mine where potential wind blast intensity is predicted to be signzfzcant and each and every such task must be carried out in accordance with a predetermined safe working procedure. The higher the predicted intensity of the wind blast at the location where the task is to be undertaken, the more onerous will be the constraints which influence the design of the procedure. Consequently, the same task carried out at a different location may be subject to a different working procedure. In addition, the same task carried out at the same location but at a different time may also be subject to a different working procedure. The reason for the latter is that the area of standing goaf may be different at different times and, consequently, should the goaf fall, the potential magnitude and intensity of any ensuing wind blast will also vary.

Safe working procedures must also be designed and implemented for ingress and egress to the working place, for emergency evactzztior, fix adoptior, when a wind blast is predicted to be imminent and regarding the use of potential 'safe havens', as well as for dealing with the unexpected and unplanned. All of the working procedures must, of course, be subject to timely review and appropriate revision as required.

It follows from the above that essential personnel only should be permitted to enter the area of the mine where wind blast intensity is expected to be significant and that all such persons must receive appropriate prior training and certification.

6.7 WIND BLAST MANAGEMENT PLANS

At the time of publication of this report, Wind Blast Management Plans are in operation at Moonee and West Wallsend Collieries. It is considered inappropriate to include extracts from such plans in this report and inquiries should be made of

The Manager The Manager Coal Operations Australia Limited Oceanic Coal Australia Limited Moonee Colliery West Wallsend Colliery Montifiore Street CI- Post Office Catherine Hill Bay Killingworth NSW 2301 NSW 2301 Tel. +61-2-4980 1300 Tel. +61-2-4953 2944 Fax +61-2-4980 1300 Fax +61-2-4953 2956

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7.0 INTERVENTION STRATEGIES TO AMELIORATE WIND BLAST

Potential intervention strategies have as their aim one or more of the following.

1. The elimination of wind blast.

2. A reduction in wind blast magnitude.

3. A general reduction of wind blast intensity.

Some of the suggested strategies are outlined below,

7.1 REDUCING WIND BLAST MAGNITUDE

Most interventions which have been suggested with the aim of reducing wind blast magnitude, or eliminating wind blast altogether, involve reducing the area of roof which tends to ‘hang up’, either by panel design or by ‘artificially’ promoting caving. Other suggestions involve reducing the height of goaf fall by restricting extraction height or by packing the goaf.

7.1.1 IMPROVING CAVING

Potential strategies which have been suggested with the aim of inducing the goaf to cave more readily have included alterations to panel dimensions, in particular face length andor chain pillar dimensions, and changes to the orientation of the panel with respect to geological features such as joint sets, faults and dykes or to the direction of the major secondary principal stress in the horizontal plane. However, other geotechnical or subsidence considerations may impose a constraint upon such changes.

It has also been suggested that caving could be influenced by varying the rate of retreat of the face.

7.1.2 ‘ARTIFICIALLY’ PROMOTING CAVING

The magnitude of a wind blast may be affected by factors which include the plan area &

thickness of the falling roof element and the rock mass properties of the roof strata including flow paths occasioned by open (or progressiveIy opening) discontinuities such as fractures, joints and bedding planes. Consequently, interventions that could influence some or all of these factors might be used to effect a reduction in wind blast magnitude. Suggestions as to techniques which might be applicable have included blasting and water infbsion / hydrofracturing.

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The techniques could be applied in one of two ways: either as a method of pretreatment prior to the commencement of total extraction in a panel or, alternatively, as a method of post- treatment where an extensive area of roof is already ‘hanging up’.

Both blasting and water infusion / hydrofiacturing have the potential to be utilised as a method of pretreatment with the aim of opening up existing discontinuities in the roof strata or of creating new fracture surfaces. The latter might also be employed, where appropriate, to reduce the strength of roof rocks. A difficulty, however, would be to ensure that the pretreatment did not adversely affect roof control at the face during mining.

Conversely, post-treatment methods suffer from the disadvantages of being difficult to implement during ‘wind blast working conditions’ and of being potentially disruptive to production.

7.1.2.1 Water infusion / hydrofracturing

The successful application of water injection to promote caving has been reported from a mine in the Datong Coal Mining Administration area in China (Song & Xu 1992), an area with a history of wind blasts, some of them resulting in fatalities (sec. I). The mineralogy of the sandstone roof rock was such that it was susceptible to loss of strength on immersion in water and, hence, infision rather than hydrofracturing may have been the most significant factor in the failure process.

Two water injection trials were undertaken during 1988-89 at Newstan Colliery (Holt 1989). The target strata were the roof rocks of the Great Northern seam which predominantly comprised congIomerate and sandstone, together with some shale. It was reported that, during the second trial, roof caving behaviour was successfully modified, as evidenced by reduced longwall chock pressures, and that the main process whereby roof strata were weakened was water infusion rather than hydrofracturing.

At the time of publication of this report, hydrofracturing is being employed in longwall panel no. 3 at Moonee Colliery (sec. 4) with the aim of inducing caving ‘on demand’. The technique is still under development as a ‘production tool’ but a brief outline of the procedure as currently implemented is given below.

1. Mine for 20 metres retreat.

2. Drill two vertical holes on the face through the immediate roof to a depth of 7 metres into the conglomerate main roof.

3. Retreat a further 26 metres.

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4. Commence hydrofiacturing, from a ‘safe haven’, by pressurising the upper 1.4 metres of both holes using the shearer water pump and ordinary mine water.

5. Maintain pressure (at several hundred Wa) until a fracture starts to propagate as evidenced by a fall in pressure.

6. Continue pumping (at several hundred L/m) until the goaf falls.

7. In the event of a roof fall not occurring after pumping for a specified time period (time period under review), drill two further vertical holes on the face, retreat a further 26 metres and recommence hydrofiacturing.

This procedure limits the exposure of personnel to a potential wind blast by seeking to induce ‘on demand’ goaf falls. It also aims to limit potential wind blast intensity by restricting the maximum area of hanging goaf to approximately 4500/6500 square metres.

Most of the hydrofracturing events have been successful in inducing the hanging goaf to fall. On occasion, however, either the fall did not occur until after mining recommenced, or a second attempt (see point no. 7 above) was required.

For up-to-date detailed information, inquire of The Manager, Moonee Colliery for whom contact details given at the end of section 6.

7.1.2.2 Blasting

No successfbl attempt to ‘bring down’ by the use of explosives large areas of standing goaf at underground coal mines in the Lake Macquarie district of the Newcastle Coalfield has been reported. A drill and blast operation intended to induce an initial fall in longwall panel no. 2 at Moonee Colliery was totally unsuccessful: none of the roof was ‘brought down’ and nor was there any perceptible increase in subsequent microseismic activity (Edwards, J, 14 Jan. 2000, pers. corn.) .

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7.1.3 REDUCING GOAF FALL HEIGHT

Suggestions for reducing the height of goaf fall include restricting extraction height or packing the goaf.

7.1.3.1 Restricting extraction height

Whether or not restricting mining height in a total extraction panel would have any significant effect upon the magnitude of a potential wind blast (and, consequently, upon its intensity) depends upon factors which include, but are not necessarily restricted to, the rock mass properties of the falling roof and the geometry of the both the latter and of the standing goaf.

Preliminary physical modelling indicated that, in the particular geological and geometric environment of longwall no. 3 at Moonee Colliery, the effect of reducing longwall extraction height would be to reduce the magnitude of potential wind blasts. It was of concern, however, that wind blast intensity could be increased locally. It is hoped that further insight into this issue will be provided by the two dimensional numerical model currently under development in the UNSW School of Mining Engineering (sec. 3).

The problem of predicting whether reducing extraction height would lead to a reduction in the magnitude of a potential wind blast in a total extraction panel which was already partially mined-out and included an area of standing goaf is more complex. It would require the development of a three dimensional numerical model to run on a supercomputer.

7.1.3.2 Packing the goaf

While full packing of the goaf would obviously eliminate wind blast, salient issues are ones of practicality and economics. Some insight into these issues, and other, may be provided by a project currently underway in the UNSW School of Mining Engineering. (Australian Coal Association Research Program [ACARP] Project No. C7033 'Utilising Flyash Paste Backfill'.)

The effect of partial packing of the goaf is another potential issue for numerical modelling.

7.2 REDUCIKG WIND BLAST INTENSITY

A possible strategy to reduce wind blast intensity at the working place might be to increase the total cross-sectional area of workings which intersect the goaf.

Increasing roadway and cut-through width is not generally practicable and mining height is often determined by geomechanical factors and considerations of coal quality. Consequently,

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the only practicable way of attempting to reduce the intensity at the working place of a wind blast of a given magnitude may be by increasing the number of openings which intersect the goaf.

A extensive programme of numerical modelling would be required to prove whether of not such a strategy would be effective

7.3 REDUCING THE POTENTIAL FOR EXPLOSION

Most of the issues raised outlined above have invoIved the effects on mine personnel and infrastructure of the overpressure and air velocity associated with wind blasts. There is, however, a second and potentially more serious aspect to the wind blast phenomenon in that it may also increase the ha~ard of explosion by expelling air (which may potentially contain methane) from the goaf and mixing it with raised coal dust. Of particular concern is evidence that such aidmethane from the goaf can reverse the ventilation flow on the intake side of a longwall panel and may penetrate beyond the ‘hazardous zone’ defined by statute into areas where non-intrinsically-safe and non-flameproof equipment may be located. It is also of concern that such equipment may be in process of being shut down by safety devices designed to ‘trip’ the electrical power supply in the event of a wind blast and, hence, be at its most hazardous (as a potential ignition source) at the very time that it is inundated by displaced admethane.

The incursion of aidmethane into the working place may be of short duration and, hence, the concentration of methane difficult to detect, if it is subsequently flushed away by the ‘suck- back’ which may follow the wind blast and by the ventilation flow (provided that the ventilation circuit itself has not been disrupted by the wind blast).

Research into the expulsion of aidmethane from the goaf during wind blasts and its incursion into the working place in collieries prone to wind blast is the subject of research currently underway at the LWSW School of Mining Engineering. (Australian Coal Association Research Program [ACARP] Project No. C7031 ‘The Displacement of Methane from the Goaf into the Working Place as a Result of Wind Blasts in Underground Coal Mines’.) Possible intervention strategies for reducing the potential for explosion include redefining the extent of the ‘hazardous zone’ on the intake side of the panel and ventilating the goaf.

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I ACARP End of Grant Report The Dynamics of Wind Blasts

SECTION 8 I

8.0 TECHNOLOGY TRANSFER

Because of the lack of guidance on the wind blast phenomenon currently available to the underground coal mining industry, the results of the research have been progressively transferred to the industry as they have become available rather than waiting until the end of the project.

Results have been promulgated in the following ways.

1.

2.

3.

4.

5.

6.

7.

Frequent contact has been maintained with key personnel at those collieries where wind blast monitoring has been undertaken.

Informal discussions/workshops have been held at those collieries where wind blast monitoring has been undertaken or where the probability of wind blast was considered to be high.

R & D Technology Transfer Workshops, which encompassed many of the ACARP- sponsored projects in the current UNSW School of Mining Engineering Research Programme, were held in 1999 in both Queensland and NSW. Extensive presentation on wind blast were included.

A paper on wind blast was presented at the 1st International Underground Coal Conference.

A wind blast module has been incorporated into the Ventilation Officer Training Course offered by the School of Mining Engineering in 1998 and 1999.

Research results have. been incorporated into the School of Mining Engineering undergraduate and postgraduate teaching programmes.

The frnal report will be widely disseminated.

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SECTION 9 I I in Unierground Coal Mines I

9.0 ACKNOWLEDGMENTS

The Authors wish to extend their sincere thanks to the following persons and organisations for directly or indirectly contributing to the success of the project:

The Industry Monitor, Mr N Hamilton, Principal, Hamilton Management Initiatives Pty Ltd, and former Superintendent of Operations, Oceanic Coal Australia Limited, and the Project Administrator? Mr SD Wilkinson, Australian Research Administration Pty Ltd, for their advice, guidance and assistance;

Powercoal Pty Ltd and Coal Operations Australia Limited for the provision of materials and equipment;

Mr J Simpson, Group Manager, Mining Technology and Safety, Powercoal Pty Ltd and former Manager, Newstan Colliery, and Mr R Campbell, Manager, Moonee Colliery, for providing sites for the investigations and for making available the resources of their collieries;

Prof. JM Galvin, Head of the School of Mining Engineering, The University of New South Wales, for making available the facilities of the School;

Mr D Oliver of Newstan (and, subsequently, Myuna) Colliery and Mr C Macdonald of Moonee Colliery for organising field installation and support for the Wind Blast Monitoring Equipment;

Mr JL Edwards, Coal Operations Australia Limited, and Mr N Hamilton, Principal, Hamilton Management Initiatives Pty Ltd, for kindly reading, and making constructive comments upon, the draft of this report;

Dr I Gray, formerly Principal Engineer, Mining Research, Safety in Mines Testing and Research Station and, subsequently, Managing Director, S i p Pty Ltd, for generously sharing his experience regarding the design of wind blast monitoring instrumentation;

Mr R Young, Director, Masters and Young Pty Ltd, and his staff for the continued maintenance of the Mk 1 Wind Blast Monitoring Equipment;

Dr J O Watson, Senior Lecturer, The UNSW Dept of Mining Engineering for the continuing development of the Numerical Wind Blast Model;

Other members of the staffs of Newstan and Moonee collieries, of The University of New South Wales, and of the Safety in Mines Testing and Research Station who assisted in various ways; and

Australian Coal Research Limited for providing financial support for the project as part of the Australian Coal Association Research Program.

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The Authors also wish to acknowledge the folIowing persons and organisations for permission to reproduce the illustrations cited:

The New South Wales Department of Mineral Resources for figures 2.1 , 2.2, 4.2 and 5.2; the Department of Defence, Defence Science and Technology Organisation for figure 3.2; Coal Operations Australia Limited for figures 4.1, 4.4 and 4.5; John Wiley & Sons for table 4.2; Springer-Verlag for figure 4.3; Powercoal Pty Ltd for figure 5.1; Prof. CFK Diessel and the Department of Geology, The University of Newcastle for figure 5.3; Mr M Creech for figures 5.4 and 5.6.

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10.0 REFERENCES

Anderson, I 1997, 'Endeavour Colliery explosion investigation', Minfo, no. 54, pp. 12-14.

Armstrong, M & Mische, C (Compilers) 1998, 1998 New South Wales Coal Industty FrojZe, publ. Sydney: New South Wales Department of Mineral Resources, ISSN 0814-3285.

Bocking, M, Howes, M, & Weber, C 1988, 'Palaeochannel development in the Moon Island Beach Sub-Group of the Newcastle Coal Measures', in: Advances in the Study of the Sydney Basin (Proc. 22nd Newcastle Symposium), Newcastle, NSW, 15-17 April 1988, pp. 37-45, publ. Newcastle: University of Newcastle.

Coal Mining Inspectorate and Engineering Branch 1996, Explosion at Endeavour Colliery - 28 June 1995 - Summary ofhestigation, MDG No. 1007, publ. Sydney: New South Wales Department of Mineral Resources.

Creech, M 1996, 'Microseismic monitoring, wind blasts and longwall mining under massive strata at Newstan Colliery', in: Geology in Longwall Mining (Proc. Symposium, The University of New South Wales, Australia, 12-13 Nov.), pp. 239-249, publ. Springwood, NSW, Australia: Conference Publications, ISBN 0 947333 90 8.

Diessel, CFK 1992, Coal-Bearing Depositional Systems, publ. New York: Springer-VerIag, ISBN 0 387 52516 5.

Fowler, JCW 1997, The Dynamics of Wind Blasts in Underground CoaZ Mines, Phase 1 - Interim Project Report, publ. Sydney: The University of New South Wales School of Mines, ISBN 0 7334 1550 4,

Fowler, JCW & Torabi, SR 1997, The Dynamics of Wind BZasts in Underground Coal Mines, Phase 3 - Project Report, publ. Sydney: The University of New South WaIes SchooI of Mines, ISBN 0 7334 1551 2.

Galvin, JM 1996, Strata ControZ for Coal Mine Design, publ. Sydney: The University of New South Wales School of Mines, ISBN 0 7334 1440 0.

Goodspeed, T & Skinner, J 1995, Accident investigation report, Fatal collapse of mine workings accident, Solvay Minerals Inc. Mine, Wyoming, available Denver: United States Department of Labor, Mine Safety and Health Administration.

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Holt, GE 1989, Water infusion and hydraulic fracturing to control massive roof caving, National Energy Research, Development and Demonstration Program, End of Grant Report No, EG/91/965, available Melbourne: The Australian Mineral Industry Research Association.

Linacre, E & Hobbs, J 1977, The Australian Climatic Environment, publ. Brisbane: Wiley, ISBN 0 471 33392 1 .

Song, YJ & Xu, LS 1992, 'Study of the impact of mining under massive roof at Datong Coal Mines, China', Proc. 11th International Conference on Ground Control in Mining, Wollongong, NSW, 7-10 July 1992, pp. 540-547, publ. Carlton: The Australasian Institute of Mining & Metallurgy.

Standing Committee on Coalfield Geology of New South Wales 1974, 'Report of subcommittee for the Northern Coalfield - stratigraphic nomenclature', Rec Geol Surv NSW, vol. 16, no. 1, pp. 9-105.

Standing Committee on Coalfield Geology of New South Wales 1986, 'Redefinition of coalfields in the Sydney and Gunnedah Basins', Rec Geol Suw NSW, vol. 22, no. 1, pp. 159-161.

Warbrooke, PR & Roach, MJ 1986, 'The relationship between seam splitting, coal forming environments and C 0 3 l properties in the Newcastle coal seam', in: Advances in the Study of the Sydney Basin (Proc. 20th Newcastle Symposium), Newcastle, NSW, 16-1 8 May 1986, pp. 23-27, publ. Newcastle: University of Newcastle.

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