Final Report by Ms Erda

LIST OF MOTORS FOR MCSA, AE AND VIBRATION

SR. NO.PUMP TAG NO.VOL-TAGE

IN

[V]RAT-ING

IN

[kW]CURR-ENT

IN

[A]SPEED

IN

[RPM]RECOMMENDATION

MCSAAEVIBRATIONREMARKS

GRE

1.712-P-01B6600300322975Normal

HealthyNormalNormal

2.712-P-05A6600180192974Normal

HealthyNormalNormal

3.712-P-05B6600180192974Normal

HealthyNormalNormal

4.712-P-05C6600180192974Normal

HealthyNormalNormal

5.712-P-05D6600180192974NormalLub. both bearingsNormalLub. both bearings

6.712-P-06A6600220232980NormalHealthyCheck for any damage on motor fan.Normal

7.712-P-10A6600420432974NormalHealthyCheck for Misalignment.Normal

8.712-P-10B6600420432974Normal

HealthyNormalNormal

9.712-P-10C6600420432974NormalHealthyCheck for misalignment.Normal

10.712-P-04A4151602642965HarmonicLub. DE bearingCheck the bearing condition on both side of motor for proper lubrication.Lub. Both bearings

11.721-P-04B4151602642965NormalLub. NDE bearingCheck for foundation looseness and any rigidity problem. check for proper Lub. Of MDE side bearingCheck Both bearing

12.721-P-09B6600220242965NormalLub. DE bearingNormalNormal

13.731-P-102A6600340352977NormalHealthyCheck the bearing condition on MDE side for proper Lub.Lub. DE bearing

14.731-P-102B6600340352977Normal

Lub. Both bearingsMDE bearing has to be checked for proper Lub. Lub. Both bearings

15.731-P-114A6600570592980Normal

HealthyCheck the bearing condition on MDE side for proper Lub. and any increase in clearance level.Lub. DE bearing

16.731-P-114B6600570592980Normal

HealthyNormalNormal

17.731-KM-101A41575137960Normal

HealthyNormalNormal

*18.731-KM-101B41575137960High Resistive joint in rotorHealthyNormalFurther trending of results is required

AU III

*19.0410-HM-2A6600220232980 Current unbalanceHealthyCheck for misalignment

Recommended to perform MCA test for current unbalance & Check for alignment.

20.0410-HM-2B6600220232980Normal

HealthyNormalNormal

21.0410-HM-2C6600220232980Normal

HealthyCheck the bearing condition on MDE SideLub. DE bearing

22.0410-HM-41A4151602682980Normal

Lub. Both bearingsCheck the bearing condition on MDE SideLub. Both bearings

23.0410-HM-41B4151602682980Normal

Lub. DE bearingCheck the bearing condition on both

Side Lub. DE bearing &

Further trending required

*24.0410-HM-41C4151602682980Normal

Replace DE Bearing

Check the bearing condition on MDE Side Replace DE Bearing & Further trending required

25.0410-FDFM OLD)110415110197990Normal

Lub. DE bearingNormalLub. DE bearing

26.0410-IDFM (OLD)415125224990Normal

Healthy

Check the bearing condition on MDE Side.Lub. DE bearing

UDEX

*27.0152-XM-101A41575134988 Misalignment or unbalanceLub. Both bearingsNormalCheck for Misalignment & Lub. both bearings.

Lub. Both bearings

* 28. 0152-XM-101B41575134988 High resistive joint in rotorHealthyNormalFurther trending of results is required.

SR. NO.PUMP TAG NO.VOLT-

AGE

IN

[V]RAT-

ING

IN

[kW]CURR-ENT

IN

[A]SPEED

IN

[RPM]RECOMMENDATION


AU I

29.9030-0101-PM-4660030031.52976Voltage is low

HealthyMDE bearing has to be check for increase in clearance levelVerify source

Lub. DE bearing

* 30.9030-0101-IDFM41590155985 Static eccentricity

Healthy Check for looseness & any rigidity problemCheck for looseness in foundation , end shields, fan and further trending of results is required

* 31.9030-0101-FDFM41575130985 Static eccentricityReplace DE bearing

NormalCheck for looseness in foundation , end shields, fan and further trending of results is required and replace DE bearing .

32.9030-0101-P14151252082960Normal

HealthyMDE bearing has to be check for proper Lub.Lub. DE bearing

* 33.9030-0101-P24151252082960High resistive jointReplace NDE bearing

MDE bearing has to be check for increase in clearance level.Further trending of result is required. Lub. DE bearing and replace NDE bearing .

34.9030-0101-PM-14A415751452975Normal

HealthyCheck for any damage on motor fan.Further trending required.

AU II

35.9030-0102-PM-4A660030031.52975Voltage is lowHealthyCheck the bearing condition on both side.Verify source

36.9030-0102-PM-14152003402984Normal

HealthyMDE bearing has to be check for proper Lub.Lub. DE bearing

37.9030-0102-PM-2 4152003402984Normal

Check DE bearing

Check the bearing condition on both side.

Lub. Both Bearings

38.9030-0102-PM-2064152003402984Normal

Lub. Both bearingsCheck for looseness & any rigidity problem.Lub. Both bearings,

Check foundation

39.9030-0102-PM-2A 4152003402984Normal

HealthyCheck the bearing condition on both side. lub. Both

Bearings

* 40.

9030-0102-IDFM41590155985Static eccentricityLub. Both bearingsCheck for foundation loose ness and imba- lance condition of fan Check for looseness in foundation , end shields, fan and further trending of results is required

* 41.9030-0102-FDFM41575130985Static eccentricityHealthyNormalCheck for looseness in foundation , end shields, fan and further trending of results is required

42.9030-0102-H-9A4151352302980Normal

HealthyNormalNormal

43.9030-0102-P-2024151352302980Normal

HealthyNormalNormal

OM & S

44.2200-PM-03A

6600300 31.52976Normal

Normal NormalNormal

45.2200-PM-03B

6600300 31.52976Normal

Normal Check for misalignmentCheck alignment

FCCU

*46.820-P-6A

6600

220

24.5

2980

Normal

Replace DE bearing

Check for misalignmentReplace DE bearing,

& check for alignment

*47.820-P-6B

6600

220

24.5

2980

Normal

Healthy

Check for motor fan damage & for Lub.Lub. DE bearing

And check for motor fan damage

*48.820-P-3A

6600

220

21.5

1483

Normal

Lub. NDE bearing

Check for damage on motor fan.

Lub. NDE bearing

And check for motor fan damage

*49.820-P-3B

6600

220

21.5

1483

Normal

Replace NDE bearing

Normal

Replace NDE bearing

50.811-P-109A4151602711483Normal

HealthyNormalNormal

51.811-P-109B

415

160

271

1483

Normal

Check DE bearinNormal

Normal

* 52.811-P-105B

6600

220

46

2975

High resistive joint in rotor

Healthy

Check for misalignment

Further trending of results is required & check alignment.

53.811-P-106B6600220332968NormalHealthyNormalNormal

54.811-P-108B6600220242972NormalHealthyNormalNormal

*55.0041-P-6A

6600

200

24.5

985

Normal

Replace DE bearingNormalReplace DE bearing

*56.0041-P-6B

6600

200

24.5

985

Normal

Replace NDE bearingNormal

Replace NDE bearing

FCCU

57.0041-P-6C

6600

200

24.5

985

Normal

Healthy

Normal

Normal

*58.894-P-1A

6600

600

67

990

Normal

Replace DE bearing

Check for bearing condition on MDE side.Replace DE

bearing

*59.894-P-1B

6600

600

67

990

Normal

Replace DE bearing

Check for proper Lub.Replace DE

bearing

60.894-P-1C

6600

600

67

990

Normal

Lub. Both bearings

Check for misalignment.

Lub. Both

bearings

61.894-P-1D660060067990Normal

HealthyNormalNormal

62.894-P-1E

6600

600

58

991

Normal

Healthy

Normal

Normal

63.128-CP-A6600900962983Normal

HealthyNormalNormal

64.128-CP-B6600900962983Normal

HealthyNormalNormal

65.128-CP-C6600900962983Normal

HealthyNormalNormal

66.811-FD-101A41575132987NormalHealthyCheck for proper Lub.Check for Lub.

* 67.811-FD-101B

415

75

132

987

Current unbalance

Healthy

Check for proper Lub.Recommended to perform MCA test for current unbala-nce & check for Lub.

SR. NO.PUMP TAG NO.VOLT-AGE

IN

[V]RAT-ING

IN

[kW]CURR-ENT

IN

[A]SPEED

IN

[RPM]RECOMMENDATION


* 68.811-ID-102

415

132

226

985

Current unbalance

Check DE bearing

Normal

Recommended to perform MCA test for current unbalance & check for Lub.

69.820-FDFM-1B

6600

300

34

1473

Normal

Lub. DE bearingNormal

Lub. DE bearing

WS & E

70. WELL-D-PM-01A

415

240

410

* 68.Normal

HealthyCheck for foundation bolt looseness & any rigidity Problem.Check foundation

71.WELL-D-PM-01C

415

240

410

1480

Harmonics

observedHealthyCheck for foundation bolt looseness & any rigidity Problem.Verify source & Check foundation

72.WELL-D-PM-01D

415

240

410

1480

Normal

Check NDE

bearing

Check for foundation bolt looseness & any rigidity Problem.Check foundation,

Lub. NDE bearing

73.WELL-D-PM-01F

415

240

410

1480

Check voltage

Healthy

Check for foundation bolt looseness & any rigidity Problem.Verify source

Check foundation

74.9030-0250-HM-2660032035 1480Normal

Normal NormalNormal

75.9030-0742-PM-01

415

150

258

1485

Normal

Check both

bearingsCheck for foundation bolt looseness & any rigidity Problem.Check both bearings,Check foundation

76.9030-0751-PM-10C

415

160

260

2975

Normal

HealthyCheck for foundation bolt looseness & any rigidity Problem.Lub. DE bearing

SR. NO.PUMP TAG NO.VOLT-

AGE

[V]RAT-ING

IN

[kW]CURR-ENT

IN

[A]SPEED

IN

[RPM]RECOMMENDATION


77.9030-0751-PM-8B

415

160

260

2975

Normal

Replace both

bearingsCheck for proper Lub.Replace both bearings

78.9030-0751-PM-10F

415

180

295

1484

Check supply source

Check DE

bearing

Check for Misalignment & inspect bearingVerify source,

Lub. DE bearing & check for alignment

79.9030-0793-PM-02

6600

250

28.5

1480

Normal

HealthyNormal

Normal

80.9030-0794-PM-01A

6600

675

73.5

996

Normal

HealthyNormalNormal

81.9030-0794-PM-01B

6600

675

73.5

996

Normal

Healthy

Check for proper Lub.Lub. DE bearing

*82.9030-0794-PM-01C

6600

675

73.5

996

Normal

Replace both

bearings

Check for foundation bolt looseness & any rigidity Problem.Replace both bearings,

Check foundation

83.9030-0794-PM-01D

6600

675

73.5

996

Normal

Healthy

NormalNormal

84.9030-0794-PM-01E

6600

675

73.5

996

Normal

Check both

bearings

Normal

Check both bearings

85.9030-0893-PM-01A

6600

300

33

1490

Normal

Healthy

Normal

Normal

86.9030-0893-PM-02A6600300331490Normal

Lub. NDE

bearingNormalLub. NDE bearing

TPS

87. BFWP-2

6600

300

33

2980

Voltage is low. HealthyNormal

Verify source

88.BFWP-4

6600

300

33

2977

Normal

Healthy

Check for looseness and rigidity problem.

Check foundation.

89.ID FAN-1

6600

150

20

595

Harmonics

Observed

Lub. DE

bearing

Normal

Verify source & Lub. DE bearing.

SR. NO.PUMP TAG

NO.VOLT-

AGE

[V]RAT-ING

IN

[kW]CURR-ENT

IN

[A]SPEED

IN

[RPM]RECOMMENDATION


90.ID FAN-2660015020595Harmonics

Observed HealthyNormalVerify source

*91.ID FAN-3

6600

150

20

595

Misalignment or unbalanceCheck DE

bearingNormal

Check alignment & Lub. DE bearing

92.FD FAN-1415160291735Normal

HealthyNormalNormal

* 93.FD FAN-2

415

160

291

735

Misalignment or unbalance

Check both bearings

Normal

Check alignment & Lub. both bearings.

94.FD FAN-3415 160291735Normal

HealthyNormalNormal

95.FD FAN-4

6600

530

57.5

735

Normal

Check DE bearing

Check for proper lubrication.Check DE bearing

96.CW-1A

415

160

282

970

Normal

Lub. Both bearingsNormalLub. Both bearings

* 97.CW-1B

415

160

282

`970

Static eccentricity

Lub. DE bearing

Lub. DE bearing

Check for looseness in foundation , end shields and further trending of results is required. Lub. DE bearing

98.CW-2A

415

160

282

970

Normal

Healthy

Lub. NDE bearing

Lub. NDE bearing

99.CW-2B415160282970Normal

HealthyNormalNormal

HCU

10003-PM-002A4151602672985Normal

HealthyNormalNormal

Final Report by Ms Erda

Documents

Transcript of Final Report by Ms Erda