Final Report by Ms Erda
8
SR. NO. PUMP TAG NO. VOL- TAGE IN [V] RAT- ING IN [kW] CURR- ENT IN [A] SPEED IN [RPM] RECOMMENDATION MCSA AE VIBRATION REMARKS GRE 1. 712-P-01B 6600 300 32 2975 Normal Healthy Normal Normal 2. 712-P-05A 6600 180 19 2974 Normal Healthy Normal Normal 3. 712-P-05B 6600 180 19 2974 Normal Healthy Normal Normal 4. 712-P-05C 6600 180 19 2974 Normal Healthy Normal Normal 5. 712-P-05D 6600 180 19 2974 Normal Lub. both bearings Normal Lub. both bearings 6. 712-P-06A 6600 220 23 2980 Normal Healthy Check for any damage on motor fan. Normal 7. 712-P-10A 6600 420 43 2974 Normal Healthy Check for Misalignment. Normal 8. 712-P-10B 6600 420 43 2974 Normal Healthy Normal Normal 9. 712-P-10C 6600 420 43 2974 Normal Healthy Check for misalignment. Normal 10. 712-P-04A 415 160 264 2965 Harmonic Lub. DE bearing Check the bearing condition on both side of motor for proper lubrication. Lub. Both bearings 11. 721-P-04B 415 160 264 2965 Normal Lub. NDE bearing Check for foundation looseness and any rigidity problem. check for proper Lub. Of MDE side bearing Check Both bearing 12. 721-P-09B 6600 220 24 2965 Normal Lub. DE bearing Normal Normal 13. 731-P-102A 6600 340 35 2977 Normal Healthy Check the bearing condition on MDE side Lub. DE bearing 14. 731-P-102B 6600 340 35 2977 Normal Lub. Both bearings MDE bearing has to be checked for proper Lub. Lub. Both bearings 15. 731-P-114A 6600 570 59 2980 Normal Healthy Check the bearing condition on MDE side for proper Lub. and any increase in clearance Lub. DE bearing 16. 731-P-114B 6600 570 59 2980 Normal Healthy Normal Normal
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Transcript of Final Report by Ms Erda
LIST OF MOTORS FOR MCSA, AE AND VIBRATION
SR. NO.PUMP TAG NO.VOL-TAGE
IN
[V]RAT-ING
IN
[kW]CURR-ENT
IN
[A]SPEED
IN
[RPM]RECOMMENDATION
MCSAAEVIBRATIONREMARKS
GRE
1.712-P-01B6600300322975Normal
HealthyNormalNormal
2.712-P-05A6600180192974Normal
HealthyNormalNormal
3.712-P-05B6600180192974Normal
HealthyNormalNormal
4.712-P-05C6600180192974Normal
HealthyNormalNormal
5.712-P-05D6600180192974NormalLub. both bearingsNormalLub. both bearings
6.712-P-06A6600220232980NormalHealthyCheck for any damage on motor fan.Normal
7.712-P-10A6600420432974NormalHealthyCheck for Misalignment.Normal
8.712-P-10B6600420432974Normal
HealthyNormalNormal
9.712-P-10C6600420432974NormalHealthyCheck for misalignment.Normal
10.712-P-04A4151602642965HarmonicLub. DE bearingCheck the bearing condition on both side of motor for proper lubrication.Lub. Both bearings
11.721-P-04B4151602642965NormalLub. NDE bearingCheck for foundation looseness and any rigidity problem. check for proper Lub. Of MDE side bearingCheck Both bearing
12.721-P-09B6600220242965NormalLub. DE bearingNormalNormal
13.731-P-102A6600340352977NormalHealthyCheck the bearing condition on MDE side for proper Lub.Lub. DE bearing
14.731-P-102B6600340352977Normal
Lub. Both bearingsMDE bearing has to be checked for proper Lub. Lub. Both bearings
15.731-P-114A6600570592980Normal
HealthyCheck the bearing condition on MDE side for proper Lub. and any increase in clearance level.Lub. DE bearing
16.731-P-114B6600570592980Normal
HealthyNormalNormal
17.731-KM-101A41575137960Normal
HealthyNormalNormal
*18.731-KM-101B41575137960High Resistive joint in rotorHealthyNormalFurther trending of results is required
AU III
*19.0410-HM-2A6600220232980 Current unbalanceHealthyCheck for misalignment
Recommended to perform MCA test for current unbalance & Check for alignment.
20.0410-HM-2B6600220232980Normal
HealthyNormalNormal
21.0410-HM-2C6600220232980Normal
HealthyCheck the bearing condition on MDE SideLub. DE bearing
22.0410-HM-41A4151602682980Normal
Lub. Both bearingsCheck the bearing condition on MDE SideLub. Both bearings
23.0410-HM-41B4151602682980Normal
Lub. DE bearingCheck the bearing condition on both
Side Lub. DE bearing &
Further trending required
*24.0410-HM-41C4151602682980Normal
Replace DE Bearing
Check the bearing condition on MDE Side Replace DE Bearing & Further trending required
25.0410-FDFM OLD)110415110197990Normal
Lub. DE bearingNormalLub. DE bearing
26.0410-IDFM (OLD)415125224990Normal
Healthy
Check the bearing condition on MDE Side.Lub. DE bearing
UDEX
*27.0152-XM-101A41575134988 Misalignment or unbalanceLub. Both bearingsNormalCheck for Misalignment & Lub. both bearings.
Lub. Both bearings
* 28. 0152-XM-101B41575134988 High resistive joint in rotorHealthyNormalFurther trending of results is required.
SR. NO.PUMP TAG NO.VOLT-
AGE
IN
[V]RAT-
ING
IN
[kW]CURR-ENT
IN
[A]SPEED
IN
[RPM]RECOMMENDATION
MCSAAEVIBRATIONREMARKS
AU I
29.9030-0101-PM-4660030031.52976Voltage is low
HealthyMDE bearing has to be check for increase in clearance levelVerify source
Lub. DE bearing
* 30.9030-0101-IDFM41590155985 Static eccentricity
Healthy Check for looseness & any rigidity problemCheck for looseness in foundation , end shields, fan and further trending of results is required
* 31.9030-0101-FDFM41575130985 Static eccentricityReplace DE bearing
NormalCheck for looseness in foundation , end shields, fan and further trending of results is required and replace DE bearing .
32.9030-0101-P14151252082960Normal
HealthyMDE bearing has to be check for proper Lub.Lub. DE bearing
* 33.9030-0101-P24151252082960High resistive jointReplace NDE bearing
MDE bearing has to be check for increase in clearance level.Further trending of result is required. Lub. DE bearing and replace NDE bearing .
34.9030-0101-PM-14A415751452975Normal
HealthyCheck for any damage on motor fan.Further trending required.
AU II
35.9030-0102-PM-4A660030031.52975Voltage is lowHealthyCheck the bearing condition on both side.Verify source
36.9030-0102-PM-14152003402984Normal
HealthyMDE bearing has to be check for proper Lub.Lub. DE bearing
37.9030-0102-PM-2 4152003402984Normal
Check DE bearing
Check the bearing condition on both side.
Lub. Both Bearings
38.9030-0102-PM-2064152003402984Normal
Lub. Both bearingsCheck for looseness & any rigidity problem.Lub. Both bearings,
Check foundation
39.9030-0102-PM-2A 4152003402984Normal
HealthyCheck the bearing condition on both side. lub. Both
Bearings
* 40.
9030-0102-IDFM41590155985Static eccentricityLub. Both bearingsCheck for foundation loose ness and imba- lance condition of fan Check for looseness in foundation , end shields, fan and further trending of results is required
* 41.9030-0102-FDFM41575130985Static eccentricityHealthyNormalCheck for looseness in foundation , end shields, fan and further trending of results is required
42.9030-0102-H-9A4151352302980Normal
HealthyNormalNormal
43.9030-0102-P-2024151352302980Normal
HealthyNormalNormal
OM & S
44.2200-PM-03A
6600300 31.52976Normal
Normal NormalNormal
45.2200-PM-03B
6600300 31.52976Normal
Normal Check for misalignmentCheck alignment
FCCU
*46.820-P-6A
6600
220
24.5
2980
Normal
Replace DE bearing
Check for misalignmentReplace DE bearing,
& check for alignment
*47.820-P-6B
6600
220
24.5
2980
Normal
Healthy
Check for motor fan damage & for Lub.Lub. DE bearing
And check for motor fan damage
*48.820-P-3A
6600
220
21.5
1483
Normal
Lub. NDE bearing
Check for damage on motor fan.
Lub. NDE bearing
And check for motor fan damage
*49.820-P-3B
6600
220
21.5
1483
Normal
Replace NDE bearing
Normal
Replace NDE bearing
50.811-P-109A4151602711483Normal
HealthyNormalNormal
51.811-P-109B
415
160
271
1483
Normal
Check DE bearinNormal
Normal
* 52.811-P-105B
6600
220
46
2975
High resistive joint in rotor
Healthy
Check for misalignment
Further trending of results is required & check alignment.
53.811-P-106B6600220332968NormalHealthyNormalNormal
54.811-P-108B6600220242972NormalHealthyNormalNormal
*55.0041-P-6A
6600
200
24.5
985
Normal
Replace DE bearingNormalReplace DE bearing
*56.0041-P-6B
6600
200
24.5
985
Normal
Replace NDE bearingNormal
Replace NDE bearing
FCCU
57.0041-P-6C
6600
200
24.5
985
Normal
Healthy
Normal
Normal
*58.894-P-1A
6600
600
67
990
Normal
Replace DE bearing
Check for bearing condition on MDE side.Replace DE
bearing
*59.894-P-1B
6600
600
67
990
Normal
Replace DE bearing
Check for proper Lub.Replace DE
bearing
60.894-P-1C
6600
600
67
990
Normal
Lub. Both bearings
Check for misalignment.
Lub. Both
bearings
61.894-P-1D660060067990Normal
HealthyNormalNormal
62.894-P-1E
6600
600
58
991
Normal
Healthy
Normal
Normal
63.128-CP-A6600900962983Normal
HealthyNormalNormal
64.128-CP-B6600900962983Normal
HealthyNormalNormal
65.128-CP-C6600900962983Normal
HealthyNormalNormal
66.811-FD-101A41575132987NormalHealthyCheck for proper Lub.Check for Lub.
* 67.811-FD-101B
415
75
132
987
Current unbalance
Healthy
Check for proper Lub.Recommended to perform MCA test for current unbala-nce & check for Lub.
SR. NO.PUMP TAG NO.VOLT-AGE
IN
[V]RAT-ING
IN
[kW]CURR-ENT
IN
[A]SPEED
IN
[RPM]RECOMMENDATION
MCSAAEVIBRATIONREMARKS
* 68.811-ID-102
415
132
226
985
Current unbalance
Check DE bearing
Normal
Recommended to perform MCA test for current unbalance & check for Lub.
69.820-FDFM-1B
6600
300
34
1473
Normal
Lub. DE bearingNormal
Lub. DE bearing
WS & E
70. WELL-D-PM-01A
415
240
410
* 68.Normal
HealthyCheck for foundation bolt looseness & any rigidity Problem.Check foundation
71.WELL-D-PM-01C
415
240
410
1480
Harmonics
observedHealthyCheck for foundation bolt looseness & any rigidity Problem.Verify source & Check foundation
72.WELL-D-PM-01D
415
240
410
1480
Normal
Check NDE
bearing
Check for foundation bolt looseness & any rigidity Problem.Check foundation,
Lub. NDE bearing
73.WELL-D-PM-01F
415
240
410
1480
Check voltage
Healthy
Check for foundation bolt looseness & any rigidity Problem.Verify source
Check foundation
74.9030-0250-HM-2660032035 1480Normal
Normal NormalNormal
75.9030-0742-PM-01
415
150
258
1485
Normal
Check both
bearingsCheck for foundation bolt looseness & any rigidity Problem.Check both bearings,Check foundation
76.9030-0751-PM-10C
415
160
260
2975
Normal
HealthyCheck for foundation bolt looseness & any rigidity Problem.Lub. DE bearing
SR. NO.PUMP TAG NO.VOLT-
AGE
[V]RAT-ING
IN
[kW]CURR-ENT
IN
[A]SPEED
IN
[RPM]RECOMMENDATION
MCSAAEVIBRATIONREMARKS
77.9030-0751-PM-8B
415
160
260
2975
Normal
Replace both
bearingsCheck for proper Lub.Replace both bearings
78.9030-0751-PM-10F
415
180
295
1484
Check supply source
Check DE
bearing
Check for Misalignment & inspect bearingVerify source,
Lub. DE bearing & check for alignment
79.9030-0793-PM-02
6600
250
28.5
1480
Normal
HealthyNormal
Normal
80.9030-0794-PM-01A
6600
675
73.5
996
Normal
HealthyNormalNormal
81.9030-0794-PM-01B
6600
675
73.5
996
Normal
Healthy
Check for proper Lub.Lub. DE bearing
*82.9030-0794-PM-01C
6600
675
73.5
996
Normal
Replace both
bearings
Check for foundation bolt looseness & any rigidity Problem.Replace both bearings,
Check foundation
83.9030-0794-PM-01D
6600
675
73.5
996
Normal
Healthy
NormalNormal
84.9030-0794-PM-01E
6600
675
73.5
996
Normal
Check both
bearings
Normal
Check both bearings
85.9030-0893-PM-01A
6600
300
33
1490
Normal
Healthy
Normal
Normal
86.9030-0893-PM-02A6600300331490Normal
Lub. NDE
bearingNormalLub. NDE bearing
TPS
87. BFWP-2
6600
300
33
2980
Voltage is low. HealthyNormal
Verify source
88.BFWP-4
6600
300
33
2977
Normal
Healthy
Check for looseness and rigidity problem.
Check foundation.
89.ID FAN-1
6600
150
20
595
Harmonics
Observed
Lub. DE
bearing
Normal
Verify source & Lub. DE bearing.
SR. NO.PUMP TAG
NO.VOLT-
AGE
[V]RAT-ING
IN
[kW]CURR-ENT
IN
[A]SPEED
IN
[RPM]RECOMMENDATION
MCSAAEVIBRATIONREMARKS
90.ID FAN-2660015020595Harmonics
Observed HealthyNormalVerify source
*91.ID FAN-3
6600
150
20
595
Misalignment or unbalanceCheck DE
bearingNormal
Check alignment & Lub. DE bearing
92.FD FAN-1415160291735Normal
HealthyNormalNormal
* 93.FD FAN-2
415
160
291
735
Misalignment or unbalance
Check both bearings
Normal
Check alignment & Lub. both bearings.
94.FD FAN-3415 160291735Normal
HealthyNormalNormal
95.FD FAN-4
6600
530
57.5
735
Normal
Check DE bearing
Check for proper lubrication.Check DE bearing
96.CW-1A
415
160
282
970
Normal
Lub. Both bearingsNormalLub. Both bearings
* 97.CW-1B
415
160
282
`970
Static eccentricity
Lub. DE bearing
Lub. DE bearing
Check for looseness in foundation , end shields and further trending of results is required. Lub. DE bearing
98.CW-2A
415
160
282
970
Normal
Healthy
Lub. NDE bearing
Lub. NDE bearing
99.CW-2B415160282970Normal
HealthyNormalNormal
HCU
10003-PM-002A4151602672985Normal
HealthyNormalNormal
