FINAL PROGRAM - Advanced Ceramics · 2020-01-24 · 2020 FINAL Program 01232020 43rd Annual...

2020 FINAL Program 01232020

43rd Annual Conference on Composites, Materials, and Structures

44th Annual Conference on Composites, Materials, and Structures

ITAR Restricted Sessions

U.S. Citizens and U.S. Permanent Residents

FINAL PROGRAM

January 27-30, 2020

Radisson Resort at the Port

Cocoa Beach / Cape Canaveral, FL

*No Photographs Permitted*


Program at a Glance

Sunday Evening, January 26, 2020

6:00-9:00pm Pre-Registration

Complimentary Refreshments (Convention Center Lobby)

Monday, January 27, 2020 Tuesday, January 28, 2020

Morning Session

8:30-12:00 Plenary Session (Salons 1 & 2)

Afternoon Sessions

1:30-4:40 Session 1: Ceramic Matrix Composites 1 (Salon 1)

1:30-5:00 Session 2: Carbon-Carbon Composites Materials 1 (Salon 2)

Afternoon/Evening Activities (Pavilion)

12:00-1:30 Exhibitor Set-up 5:00-7:00 ITAR Restricted Expo and Networking Social

Morning Sessions


8:30-12:00 Session 2: Carbon-Carbon Composites Materials 2 (Salon 2)

Afternoon Sessions


1:30-4:40 Session 2: Structural Ceramics (Salon 2)

1:30-3:00 Session 3: Ablator Materials (Jamaica meeting room – off hotel lobby)

Evening Activities (Pavilion)

5:00-7:00 ITAR Restricted Expo and Networking Social 7:30-8:30 Exhibitor Breakdown

Wednesday, January 29, 2020 Thursday, January 30, 2020

Morning Sessions

8:15-11:40 Session 1: Behavior and Life of Ceramic Matrix Composites 1 (Salon 1)

8:30-12:00 Session 2: Extreme Environment Materials 1 (Salon 2)

Afternoon Sessions

1:30-5:00 Session 1: Behavior and Life of Ceramic Matrix Composites 2 (Salon 1)

1:30-4:40 Session 2: Extreme Environments Materials 2 (Salon 2)

Additional Meeting at the Hotel

5:00-6:30 CMH-17 Handbook Working Group Meeting (Bermuda Meeting Room) Email: [email protected]

Morning Sessions

8:30-12:20 Session 1: Hypersonic Vehicle Materials/Structural Evaluations 1 (Salon 2)

8:30-12:00 Session 2: Manufacturing of High Temperature

Composites & Ceramics 1 (Salon 1)

Afternoon Sessions

1:50-5:00 Session 1: Hypersonic Vehicle Materials/Structural Evaluations 2 (Salon 2)

1:30-4:40 Session 2: Manufacturing of High Temperature

Composites & Ceramics 2 (Salon 1)

Additional Meetings at the Hotel

8:00-3:30 CMH-17 Certification Tutorial (Jamaica Meeting Room) Email: [email protected]

12:00-2:00 CMH-17 Handbook Working Group Meeting (Antiqua and Bermuda Meeting Rooms) Email: [email protected]

mailto:[email protected]




MONDAY MORNING – JANUARY 27, 2020 Plenary Session Location: Salons 1 & 2

7:30-8:30am Registration and Continental Breakfast

8:35-8:45am Welcome Remarks by John Holowczak, USACA Chair

8:45-9:00am Opening Comments by Mark Opeka, Program Chair

9:00-9:40am OSD Hypersonics S&T Portfolio

James Weber, Office of the Secretary of Defense

9:40-10:20am History of Hypersonic Vehicle Development Bob Mercier, Air Force Research Laboratory, Wright Patterson AFB, OH

10:20-10:40am BREAK

10:40-11:20am Flying at the Edge of Space and Beyond: The Opportunities and Challenges of Hypersonic Flight

Kevin Bowcutt, The Boeing Company, Huntington Beach, CA

11:20-12:00pm High Temperature Materials Property Measurement History

Stuart Starrett, Southern Research, Retired

12:00-1:30pm Lunch on your own


MONDAY AFTERNOON – JANUARY 27, 2020 Session 1: Ceramic Matrix Composites 1 Session Chairs: Dennis Fox & J. Douglas Kiser, NASA Glenn Research Center, Cleveland, OH

Location: Salon 1

1:35-1:40pm Session Chair Remarks

1:40-2:00pm Advanced CMCs for 2700°F Applications

Suresh Viswanathan, Glen Kirby and James Steibel, GE Aviation, Cincinnati, OH Jared Weaver, GE Global Research, Niskayuna, NY

2:00-2:20pm Morphological Control of Silicon Carbide Coatings Kenneth Petroski and Steven Suib, University of Connecticut, Storrs, CT

Amjad Almansour and Joe Grady, NASA Glenn Research Center, Cleveland, OH

2:20-2:40pm Focused Ion Beam Examination of Silicon Carbide Coating Morphology

Zachary Tobin and Steven Suib, University of Connecticut, Storrs, CT Amjad Almansour and Joe Grady, NASA Glenn Research Center, Cleveland, OH

2:40-3:00pm History, Properties, and Complex Shape Fabrication of High Interlaminar Strength Oxide

Fiber Composites at UTRC

John Holowczak, United Technologies Research Center, East Hartford, CT

3:00-3:20pm BREAK

3:20-3:40pm Oxide CMC’s Manufacturing: Exploring Higher Denier Weaves Barrett Jackson, Wil Hon and Mike Davidson, Composites Horizons Inc., Covina, CA

Stan Fast and Marc Simpson, 3M Company, St. Paul, MN

3:40-4:00pm 3M™ Nextel™ 610 Towpreg: A New Pathway for Oxide Ceramic Matrix Composite

Fabrication Aaron Beaber, Amor Calubayan, Daimon Heller, Kari McGee, Amit Patel, James Reimer and Henrik van

Lengerich, 3M Company, St. Paul, MN

Eric Bonebrake and Scott Digiorgio, ElectroImpact, Mukilteo, WA

4:00-4:20pm Dielectric and Structural Evaluation of Oxide-Oxide Ceramic Matrix Composites Wylie Simpson, Johnny Lincoln and Antonios Tontisakis, Axiom Materials, Santa Ana, CA

4:20-4:40pm Phase I Progress in Conceptual Design of a Hybrid Ceramic-CMC Vane for a Highly Efficient

Gas Turbine

John Holowczak, Paul Attridge, Paul Croteau, Larry Hardin, Tom Martin and Matt Kennedy, United Technologies Research Center, East Hartford, CT


MONDAY AFTERNOON – JANUARY 27, 2020 Session 2: Carbon-Carbon Composites Materials 1 Session Chairs: Mark Jones and Chris Tomko, Naval Surface Warfare Center, Dahlgren, Dahlgren, VA

Craig Ohlhorst, NASA Langley Research Center, Hampton, VA

Tim Ferguson, Southern Research, Birmingham, AL

Location: Salon 2


1:40-2:00pm Development of an Advanced Carbon/Carbon-6 (ACC-6) Database, v.3.0 David Glass, NASA Langley Research Center, Hampton, VA

2:00-2:20pm Understanding the Effect of Thermal Loading on the Compression Response of Advanced Carbon-Carbon

Bryan Kubitschek, NASA Langley Research Center, Hampton, VA

2:20-2:40pm Dependence of Fracture Toughness on Delamination Growth Direction in Woven

Carbon/Carbon Laminates Austin Smith, NASA Langley Research Center, Hampton, VA

2:40-3:00pm Measurements of Mixed Mode-I/II Interlaminar Fracture Toughness of Woven Carbon/

Carbon Laminates

Austin Smith, NASA Langley Research Center, Hampton, VA

3:00-3:20pm BREAK

3:20-3:40pm Mechanical Properties of a Cut Ply Quasi-60 Carbon-Carbon Composites Wallace Vaughn, NASA Langley Research Center, Hampton, VA

3:40-4:00pm Understanding the Impacts of Thermal and Mechanical Stress in Advanced Carbon-Carbon 6 (ACC-6) through Restrained Thermal Growth Testing

Matthew Mahlin, NASA Langley Research Center, Hampton, VA

4:00-4:20pm Evaluation of the Impact Resistance of Advanced Carbon-Carbon Composites at Elevated

Temperatures Bryan Kubitschek, NASA Langley Research Center, Hampton, VA

4:20-4:40pm Annular Interlaminar Tension (A-ILT) Testing of ACC-6

Sarah Langston, NASA Langley Research Center, Hampton, VA

4:40-5:00pm In Situ Crack Propagation Measurements from Interlaminar Tension and Shear Tests on

Advanced Carbon-Carbon Bryan Kubitschek, NASA Langley Research Center, Hampton, VA


MONDAY EVENING – JANUARY 27, 2020

12:00-1:30pm Exhibitor Set-up 5:00-7:00pm ITAR RESTRICTED Expo and Networking Social

List of Exhibitors

ATA Engineering, Inc.

Bullen Ultrasonics, Inc.

Cincinnati Testing Labs (CTL)

Composites Horizons, LLC

Element Materials Technology

Extreme Environment Materials Solutions

(d.b.a. EEMS), LLC

Fiber Materials Inc. (FMI)

Free Form Fibers

Kyocera International, Inc.

Lancer Systems

Materials Research & Design

Physical Sciences Inc.

Plasma Processes

Specialty Material, Inc.

Starfire Systems

3M

TevTech, LLC

Textile Products Inc.

Textum Weaving, Inc.

Thermal Wave Imaging Inc

Ultramet

University of Dayton Research Institute

WSU NIAR


Exhibitors Guide

Company Company Profile Booth

Number

Specialty Material, Inc. Specialty Material, Inc. (SMI) is the manufacturer of Boron monofilament and

prepreg, as well as SCS silicon carbide monofilament. Current major SMI

customers include Israeli Aircraft Industries for F-15 tail sections, General

Atomics for wing spar caps, and Harris for space applications. SMI’s SCS SiC

fibers have outstanding high temperature mechanical properties which can

provide toughness to ceramic matrix composites. In addition, it has been used

commercially to increase the efficiency of the manufacture of solar cells used in

photovoltaic modules. As a result, SMI is one of only two domestic suppliers of

SiC fibers with a production capacity. Its premier SiC fiber, SCS Ultra has the

highest creep rupture strength of any SiC fiber. Newer smaller diameter weavable

versions (2 to 3 mils) of SCS Ultra have recently been developed and are

currently being evaluated by turbine engine manufacturers.

100

Element Materials Technology A recognized leader in testing, inspection, and product certification for over 40

years, Element Cincinnati was established as an independent mechanical testing

laboratory with expertise in metals, alloys, and ceramic matrix composites. Our

state of the art 65,000 square foot facility and 250+ test machines enable us to

provide high capacity service to customers across a unique range of industries,

including aerospace, biomedical, industrial manufacturing, power generation, and

transportation.

101

Materials Research & Design Materials Research & Design (MR&D) is a small business that provides research

and design services to the aerospace materials community. Typical programs at

MR&D focus on the simultaneous design of material and structure to optimize

component cost, weight, or structural performance. Additional areas of interest

focus upon research into the behavior of composite materials and the

development of micromechanical models to analyze and understand observed

properties. The analytical approach employed by MR&D is based upon a practical

understanding of engineering issues founded upon a strong background of

theoretical mechanics.

102

Starfire Systems Starfire Systems, Inc (SSI) is a specialty material company focused on Polymer

Derived Ceramics (PDC) and its Polymer-to-Ceramic TM technology. SSI’s core

business is synthesis of silicon-based pre-ceramic polymers and SOL-GEL

derived oxide forming materials which are used in polymer matrix composites,

oxide and non-oxide ceramic matrix composite (CMC) fabrication. SSI’s high

temperature materials are useful in a variety of applications where durable,

lightweight and high temperature complex shaped CMC’s are required. Some

examples of applications are high end frictional components, electronic

components, thermal protection systems, as well as rocket and engine

components. As a key functional material and technology system supplier, SSI

continues to support our manufacturing partners to innovate new materials and

systems that meet the demands of a spectrum of technology driven customers

and end markets.

103

Lancer Systems Lancer Systems (Lancer) designs and produces a family of Ceramic Matrix

Composite (CMC) components, CeraComp®, using the Polymer Infusion and

Pyrolysis (PIP) process. Lancer’s expertise and focus in “non-exquisite” CMCs

differentiates Lancer from our CMC competitors. We define “non-exquisite” CMCs

to mean CMCs fabricated from low-cost fibers and pre-ceramic polymers not

suitable for long-term use in high-temperature (> 600°C oxidizing environments)

but that provide excellent value and reliability in short-term, high temperature

applications as well as in moderately-high temperature (< 600°C) oxidizing-

environment applications. Our SiOC-based CMC components are produced using

104


Lancer-developed polymer compounds and all CMCs are machined using

Lancer’s in-house grinding expertise and equipment. Lancer also provides Boron-

Nitride (BN) coating of Nextel™ 312 ceramic-fiber products, having acquired the

worldwide rights to this interface-coating technology.

University of Dayton Research

Institute

The University of Dayton Research Institute has helped customers succeed in

reaching and development goals, solving technical challenges and transitioning

technologies into applications.

105

Ultramet Ultramet Extreme Environment Material Solutions: Ultramet develops and

manufactures refractory metals, platinum group metals, and ceramics for extreme

environments and high performance serving the defense, aerospace, medical and

energy industries. Ultramet is an ISO 9001:2015-certified producer of flight-

qualified components, comprised of engineers, scientists, and support personnel,

production and R&D facilities particularly suited to the research, development and

production of advanced materials including high temperature capability,

corrosion- and erosion-resistant materials. Find your material solutions by visiting

us at www.ultramet.com or, by calling (818) 899-0236 PST to speak to a member

of our knowledgeable staff.

106

Composites Horizons, LLC Composites Horizons, LLC, a PCC Company, is a leading supplier of high

temperature composite structures and assemblies for aerospace, defense,

medical and industrial applications. Supplying customers such as GE, Pratt &

Whitney, and Rolls Royce we offer a range of products including both high

temperature polymer matrix (BMI, polyimides) composites and oxide based CMC

structures. Composites Horizons has a dedicated production facility for oxide

CMCs and we are supporting the commercialization and growth of oxide CMCs

via the development of low cost Ox-Ox CMC product forms.

107

Bullen Ultrasonics, Inc. Bullen uses non-conventional machining capabilities specifically tailored for

ceramic matrix composites. Ultrasonic machining imparts no thermal or

mechanical damage into the workpiece. Ultrasonic machining is often the most

efficient method which can be employed to machine ceramic composites.

200

WSU NIAR The National Institute for Aviation Research (NIAR) at Wichita State University

provides research, testing, certification and training for aviation and

manufacturing technologies. Established in 1985, NIAR has a $70 million annual

budget; a staff of 550; and nearly one million square feet of laboratory and office

space in four locations across the city of Wichita, the Air Capital of the World.

NIAR laboratories include Additive Manufacturing, Advanced Coatings, Advanced

Manufacturing, Aging Aircraft, Ballistics & Impact Dynamics, CAD/CAM,

Composites & Advanced Materials, Computational Mechanics, Crash Dynamics,

Environmental & Electromagnetic Test, Full-scale Structural Test, Nondestructive

Test, Reverse Engineering, Robotics & Automation, Virtual Reality and the Walter

H. Beech Wind Tunnel www.niar.wichita.edu

201

Physical Sciences Inc. Physical Sciences Inc. (PSI) is a manufacturer of ceramic matrix composite

components. The company’s primary products are made of carbon fiber

reinforced silicon carbide matrix materials (C/SiC) including refractory enhanced

matrices for operation in extreme oxidizing environments. PSI also offers silicon

carbide reinforced silicon carbide matrix (SiC/SiC) composites. In addition to its

material products, PSI provides fabric coating and laser machining services to the

composites industry.

202

Thermal Wave Imaging Inc. Thermal Wave Imaging is the leading provider of Thermographic NDT Equipment

for aerospace and power generation applications. Established in 1993, TWI has

played a pioneering role in making thermography a viable NDT and

characterization method for polymer composites and advanced and novel

aerospace materials (e.g. CMC, C-C, plasma and cold spray coatings). Our

systems have been selected for numerous “first-of-kind” applications ranging from

the Return to Flight inspection of the C-C leading edge of the NASA Space

203

http://www.ultramet.com/


Shuttle to the first approved inspection of CMC nacelle components for

commercial aircraft in 2017.

Extreme Environment Materials

Solutions (d.b.a.EEMS), LLC

EEMS® is a technology company enabling extreme environment materials

solutions through the supply of polymers, resins and related materials that enable

manufactures to create products that are able to run hotter, last longer and are

lighter than metal.

204

3M Manufacturer of Nextel(TM) Ceramic Fibers and woven fabrics for use in multiple

aerospace and CMC applications.

205

Plasma Processes Founded in 1993 and located in Huntsville, AL – “The Rocket City” – Plasma

Processes is an AS9100D:ISO 9001:2015 certified provider of high-performance

materials, coatings and net-shape structures for extreme environments. Our

solutions portfolio addresses thermal, oxidation, & radiation protection, emissivity,

electrical isolation, wear & corrosion resistance, dimensional restoration and the

manufacture of net-shape, flight-qualified hardware. We design, develop,

manufacture and test materials for liquid & solid propulsion, hypersonic,

spacecraft, satellite and munitions applications. Our experienced team of

materials/chemical engineers and subject matter experts have significant

experience maturing technologies from basic research through system

qualification.

206

Free Form Fibers Free Form Fibers (FFF) is the world’s only manufacturer of high purity, high

performance inorganic fibers using a unique “laser printing” approach called

Rapid Laser-assisted Chemical Vapor Deposition (R-LCVD). A range of fiber

materials such as silicon carbide, boron, boron carbide, tungsten carbide, and

uranium-based nuclear fuels, as well as interphase coating compositions

including boron nitride, carbon, and silicon carbide, have been fabricated by R-

LCVD. R-LCVD leverages the flexibility of additive manufacturing and the high

purity of CVD-based materials in a production system that yields hundreds of

simultaneous, continuous fibers. Filaments are small diameter, homogeneous,

without a dissimilar core, and can be hundreds of feet long. Diameters can be

customized from 15 to 80 microns and modulated along the length. If a CVD

precursor exists for a desired composition, it is likely that FFF can produce the

desired material in fiber form. The same can be said for fiber coatings. Fibers are

available in tapes of parallel continuous filaments.

207

Textum Weaving, Inc. Textum is an advanced textile engineering and manufacturing company. We have

a niche in novel reinforcement technologies for high temperature composite

materials. We combine our unique abilities and vast experience of working with

very difficult handling fibers and weave them into multi-dimensional and multi-

directional fabrics and preforms. We design all of our architectures in-house

based on our customer’s end use requirements. These fabrics and preforms are

then processed using a variety of CMC and Carbon-Carbon matrices.

300

Cincinnati Testing Labs (CTL) Cincinnati Testing Labs specializes in the machining, conditioning & testing of

Advanced Materials including Composite, CMC, PMC, MMC, Elastomers, Plastics

Ceramics and Metallics. Testing is conducted to customer and standard

specifications for all forms of mechanical properties testing including static,

fatigue, fracture mechanics, & crack propagation. We can test in temperatures

ranging from -320 Deg. F. up to 2800 Deg. F in controlled environments. Stop by

our booth and speak to us about your testing needs.

301

Kyocera International Inc. Established in 1959, Kyocera’s track record in Fine Ceramics is unmatched.

Expanding its reach into everyday products and fostering discoveries into

uncharted territories, we utilize our extensive resources in research, development

and production to select the optimal raw materials and manufacturing methods for

each application. Breakthroughs and improvements in a wide range of industries,

such as Aerospace, are facilitated by the unique qualities of Kyocera’s Fine

Ceramics.

302


ATA Engineering, Inc. ATA Engineering, Inc. (ATA) is an employee-owned small business that provides

high-value aerospace engineering (AE) and mechanical engineering (ME)

services in the areas of product design, analysis, and test. ATA’s capabilities

address all of the major AE and ME disciplines, including structural mechanics

and dynamics, kinematics, acoustics, thermodynamics, fluid dynamics, controls,

mechatronics, aerodynamics, and multidisciplinary analysis and optimization.

ATA has more than forty years of experience working on a wide range of products

in the aerospace and defense, military and commercial vehicle, and consumer-

product industries. In addition to standard engineering services, ATA often

develops specialty capabilities, capabilities aimed at the unique problems of a

particular industry or focused on solving a particularly difficult problem. These

capabilities often fall into the category of multi-physics solutions; examples are

fluid-structure interaction or material ablation during hypersonic flight. Another

example of a specialty capability is the development of a number of novel

methods for composite structure design and analysis. These novel methods

include advanced stochastic methods and progressive failure models to

accurately predict laminate properties from limited coupon test data, resulting in

significantly reduced validation testing costs for new material systems. These

novel methods for analyzing composites materials, and new materials in general,

are incorporated into an ABAQUS-connected software tool called COMPAS

400

Textile Products Inc. Textile Products, Inc. develops and manufactures high performance textile

structures for composite applications. Reinforcements include ceramic, carbon,

quartz and aramid yarns.

401

TevTech, LLC TevTech, LLC manufactures custom vacuum furnaces for Chemical Vapor

Infiltration CVI and Chemical Vapor Deposition CVD.

402

Fiber Materials Inc. FMI is a leading solutions provider of high temperature composites, from concept

to full scale production, FMI employs a partnership approach with their customers

to provide Carbon/Carbon (C/C) and Ceramic Matrix Composites (CMCs)

components. FMI’s materials have been relied upon in thermal protection

systems and propulsion applications in missiles and space launch systems for

their proven track record of performance and innovation. FMI’s materials are

increasingly being relied upon in hypersonic applications and the company is

focused on continuing to deliver new innovations and utilizing their application

wisdom to support the success of their customers.

403


TUESDAY MORNING – JANUARY 28, 2020 Session 1: Ceramic Matrix Composites 2 Session Chair: J. Douglas Kiser, NASA Glenn Research Center, Cleveland, OH

Michael Cinibulk, Air Force Research Laboratory, Wright Patterson AFB, OH

Location: Salon 1


8:35-8:40am Session Chair Remarks

8:40-9:00am A Compendium of Thermostructural and Environmental Property Measurements to Date for Selected Legacy and Next-Gen Silicon Carbide Fibers

Shay Harrison, Joe Pegna, John Schneiter and Erik Vaaler, Free Form Fibers, Saratoga Springs, NY Koroush Shirvan, MIT, Cambridge, MA

9:00-9:20am Updated Composite Materials Handbook-17 (CMH-17) Volume 5 - Ceramic Matrix Composites

Curtis Davies, Federal Aviation Administration, Atlantic City International Airport, NJ Rachael Andrulonis, Wichita State University, Wichita, KS

Cindy Ashforth, Federal Aviation Administration, Des Moines, WA

9:20-9:40am Ceramic Matrix Composite (CMC) Materials Guidance for Aircraft Design and Certification

Matt Oplinger, Rachael Andrulonis and John Tomblin, Wichita State University, Wichita, KS Cindy Ashforth, Federal Aviation Administration, Des Moines, WA

9:40-10:00am Preliminary Statistical Test Results for Static Properties of Axiom AX-7800-DF11-5HS3000D

Satin Weave Fabric Prepreg

Elizabeth Clarkson, John Tomblin, Jonathan Tisack, Matt Opliger and Rachael Andrulonis, Wichita State University, Wichita, KS

10:00-10:20am BREAK

10:20-10:40am Geopolymer Matrix Composites for Use in High Speed Structures Steffan Wilcox, Air Force Research Laboratory, Wright Patterson AFB, OH

10:40-11:00am Preceramic Polymer Pyrolysis and Process Modeling

Thomas Key and Dipen Patel, UES/Air Force Research Laboratory, Wright Patterson AFB, OH Garth Wilks, Zlatomir Apostolov and Michael Cinibulk, Air Force Research Laboratory, Wright Patterson

AFB, OH

11:00-11:20am Functionalizing CMCs by an Integrated Metallic Substructure with Comparable Feature

Size Zlatomir Apostolov and Michael Cinibulk, Air Force Research Laboratory, Wright Patterson AFB, OH

Elizabeth Heckman, Wright-State University, Dayton, OH

11:20-11:40am Model for Static Fatigue of Hi-Nicalon-S Fiber in Air and Steam

Randall Hay, Air Force Research Laboratory, Wright Patterson AFB, OH Scott Robertson, Marina Ruggles-Wrenn, Ted Shillig, Ronald Mitchell, Brian Kroeger and Logan Gumucio,

AFIT, Wright Patterson AFB, OH

11:40-12:00pm Recent Progress in Modeling Environmental Degradation & Stress Rupture of SiC/BN/SiC

CMCs Pavel Mogilevsky and Triplicane Parthasarathy, UES, Inc., Dayton, OH

Michael Braginsky, University of Dayton Research Institute, Dayton, OH Michael Cinibulk, Air Force Research Laboratory, Wright Patterson AFB, OH



TUESDAY MORNING – JANUARY 28, 2020 Session 2: Carbon-Carbon Composites Materials 2 Session Chairs: Mark Jones and Chris Tomko, Naval Surface Warfare Center, Dahlgren, Dahlgren, VA

Craig Ohlhorst, NASA Langley Research Center, Hampton, VA

Tim Ferguson, Southern Research, Birmingham, AL

Location: Salon 2



8:40-9:00am Multi-Faceted Approach to Characterization of CVI-Grown Carbon Deposits for Carbon-

Carbon Composites Jason Cain, James Sands, Ngon Tran and Jennifer Sietins, U.S. Army Research Laboratory, Aberdeen

Proving Ground, MD

9:00-9:20am C/C for Hypersonic Apps

Steve Macaluso, Fiber Materials Inc., Biddeford, ME

9:20-9:40am Development of C/C for Hypersonic TPS Steve Violette, Fiber Materials Inc., Biddeford, ME

9:40-10:00am Modeling and Characterization of 3D Woven Carbon-Carbon Composites for Improving Properties

Chian-Fong Yen, U.S. Army Research Laboratory, Aberdeen Proving Ground, MD

10:00-10:20am BREAK

10:20-10:40am Using COMPAS to Generate a Material Model of CCAT-40

Shane Flores, ATA Engineering, El Segundo, CA

10:40-11:00am 2D Carbon-Carbon Nozzle Extension for Upper Stage RL10 Liquid Rocket Engine Joshua Cohen and Russell Ellis, Aerojet Rocketdyne, West Palm Beach, FL

11:00-11:20am Surface Treatment by Atmospheric Pressure Microwave Plasma Devendra Kumar and Satyendra Kumar, Microtech Energy, LLC, Madison Heights, MI

11:20-11:40am Generating Material Properties from Flight Representative Structures

John Podhiny, Materials Research & Design, Inc., Wayne, PA

11:40-12:00pm Non-Destructive and Mechanical Characterization for the “Generating Material Properties

from Flight Representative Structures” Program Jacques Cuneo, Southern Research, Birmingham, AL



TUESDAY AFTERNOON – JANUARY 28, 2020 Session 1: Ceramic Matrix Composites 3 Session Chair: Dennis Fox, NASA Glenn Research Center, Cleveland OH

Location: Salon 1


1:40-2:00pm Predicting Improved Interlaminar Behavior of Stitched CMC Panels

Kurtis McIntosh, Dan Rapking, Brett Hauber and Steven Olson, University of Dayton Research Institute, Dayton, OH

2:00-2:20pm GE Novoltex C-SiC Carbon CVI and SiC CVI Densification Study

Sam Causey and Jason Wood, Southern Research, Birmingham, AL

2:20-2:40pm UHT Materials for Extreme Applications

John Garnier, Shawn Perkins, Ken Koller, William Patterson, Kyler Schroder, Mathew Currie and Tanner Porterfield, Advanced Ceramic Fibers, LLC, Idaho Falls, ID

2:40-3:00pm Progress and Plans for CMC Research at NASA Glenn in 2020

Joseph Grady, NASA Glenn Research Center, Cleveland, OH

3:00-3:20pm BREAK

3:20-3:40pm Characterizing Microscale Damage Evolution in SiC/SiC CMCs

Bhavana Swaminathan, Nolan McCarthy and Sam Daly, University of California, Santa Barbara, CA Amjad Almansour and J. Douglas Kiser, NASA Glenn Research Center, Cleveland, OH

Kathleen Sevener, University of Michigan, Ann Arbor, MI

3:40-4:00pm Conversion of Sylramic™ SiC Fiber and Testing of As-Received and Converted Sylramic™

SiC Fiber Tow J. Douglas Kiser and Joseph Grady, NASA Glenn Research Center, Cleveland, OH

Suresh Viswanathan, General Electric Aviation, Cincinnati, OH

Allan Katz, Air Force Research Laboratory, Wright Patterson AFB, OH Daniel Gorican, Vantage Partners, LLC/NASA Glenn Research Center, Cleveland, OH

Ramakrishna Bhatt, Ohio Aerospace Institute/NASA Glenn Research Center, Cleveland, OH

4:00-4:20pm Characterization of SiC/SiC Composites Subjected to Sequential Tensile Creep and Dwell

Fatigue in Air under Thermal Gradient Conditions Sreeramesh Kalluri and Ramakrishna Bhatt, Ohio Aerospace Institute/NASA Glenn Research Center,

Cleveland, OH

4:20-4:40pm Challenges of Testing EB Coated CMC under SPLCF Conditions in Steam Environment at High Temperatures

Ramakrishna Bhatt and Sreeramesh Kalluri, Ohio Aerospace Institute/NASA Glenn Research Center,

Cleveland, OH

4:40-5:00pm Utilization of Numerical Modeling to Assist in Degradation Characterization of an EBC/CMC System

Jerry Lang and Martha Jaskowiak, NASA Glenn Research Center, Cleveland, OH


TUESDAY AFTERNOON – JANUARY 28, 2020 Session 2: Structural Ceramics Session Chair: Curtis Martin, Naval Surface Warfare Center, Carderock, West Bethesda, MD

W. Howard Poisl, Raytheon Company, Tucson, AZ

Location: Salon 2


1:40-2:00pm Hybrid Binder Jet Chemical Vapor Infiltration Process for Fabrication of 3D Printed Silicon

Carbide Components

Brian Jolly, Michael Trammell, Kurt Terrani, Austin Schumacher Vimai Ramanuj, Allen Haynes, Rick Lowden and David Mitchell, Oak Ridge National Laboratory, Oak Ridge, TN

2:00-2:20pm Electromagnetic property of Polymer Derived Ceramics SiC Pyrolyzed at Temperature from

1200°C to 2000°C

Cheryl Xu, North Carolina State University, Raleigh, NC

2:20-2:40pm Synthesis and Properties of Hard Nanocrystalline Ceramics Edward Gorzkowski, James Wollmershauser, Heonjune Ryou, Kathryn Wahl and Boris Feigelson, Naval

Research Laboratory, Washington, DC

2:40-3:00pm Studying Pressure-Related Phase Changes in Boron Carbide and How Dopants can Mitigate

this Unwanted Behavior to Improve Ballistic Performance Mark Schaefer and Richard Haber, Rutgers University, Rutgers, NJ

3:00-3:20pm BREAK

3:20-3:40pm Laser Printed Nuclear Ceramics Joseph Pegna, Shay Harrison, John Schneiter and Erik Vaaler, Free Form Fibers, Saratoga Springs, NY

Koroush Shirvan, MIT, Cambridge, MA

3:40-4:00pm High Strength Transparent Alumina and Spinel – Recent Development Marina Pascucci, Mark Parish and John Gannon, CeraNova Corporation, Marlborough, MA

4:00-4:20pm Laser Printed Silicon Nitride Fibers Joseph Pegna, Shay Harrison, Ram Goduguchinta, John Schneiter and Erik Vaaler, Free Form Fibers,

Saratoga Springs, NY

4:20-4:40pm Recent Developments in Large Scale Processing & Manufacturing of UHTCs

Erica Corral, University of Arizona, Tucson, AZ


TUESDAY AFTERNOON – JANUARY 28, 2020 Session 3: Ablator Materials Session Chair: Matt Gasch, NASA Ames Research Center, Moffett Field, CA

Location: Jamaica Meeting Room – off of hotel lobby


1:40-2:00pm Recent Evaluation of Tape-Wrapped Silica Phenolic Performance in the AEDC H3 Arc Jet

Facility Ben Carmichael, Southern Research, Birmingham, AL

2:00-2:20pm TRL6 Certification of Heatshield for Extreme Entry Environment Technology (HEEET)

Donald Ellerby, Matthew Gasch, Milad Mahzari, Frank Milos, Owen Nishioka, Margaret Stackpoole, Ethiraj Venkatapathy, Zion Young and David Driver, NASA Ames Research Center, Moffett Field, CA

Peter Gage, Neerim Corporation, Moffett Field, CA

Tane Boghozian, Jose Chavez-garcia, Gregory Gonzales, Grant Palmer, Keith Peterson, Dinesh Prabhu and Joseph Williams, Analytical Mechanics Associates, Inc., NASA Ames Research Center, Moffett

Field, CA Cole Kazemba, Science and Technology Corporation, NASA Ames Research Center, Moffett Field, CA

Youssef Mohamedaly Millennium Engineering and Integration Co., NASA Ames Research Center,

Moffett Field, CA Sarah Langston, Carl Poteet and Scott Splinter, NASA Langley Research Center, Hampton, VA

Mike Fowler, NASA Johnson Space Center, Houston, TX Charles Kellermann, Jacobs Technology, Inc., NASA Johnson Space Center, Houston, TX

2:20-2:40pm Domestic Lyocell-based Phenolic Impregnated Carbon Ablator (PICA-D)

Matt Gasch, Mairead Stackpoole and Ethiraj Venkatapathy, NASA Ames Research Center, Moffett Field,

CA

2:40-3:00pm MX4926 C/PH for Arc-Jet Consumables Michael Johnston, Southern Research, Birmingham, AL


TUESDAY EVENING – JANUARY 28, 2020

5:00-7:00pm ITAR RESTRICTED Expo and Networking Social

7:30-8:30pm Exhibitor Breakdown


WEDNESDAY MORNING – JANUARY 29, 2020 Session 1: Behavior and Life of Ceramic Matrix Composites 1 Session Chairs: George Jefferson, Air Force Research Laboratory, Wright Patterson AFB, OH

Travis Whitlow, University of Dayton Research Institute, Dayton, OH

Location: Salon 1



8:20-8:40am Enhanced Physics Based Prognosis and Inspection for Ceramic Matrix Composites (EPPIC)

Program Overview George Jefferson, Donna Ballard and Craig Przybyla, Air Force Research Laboratory, Wright Patterson

AFB, OH Larry Zawada, Universal Technology Company, Dayton OH

8:40-9:00am Variability in Tensile Behavior of SiC/SiNC Ceramic Matrix Composites Larry Zawada and Stephanie Runyon, Universal Technology Company, Dayton OH

Jennifer Pierce, University of Dayton Research Institute Gareth Graver, Cincinnati Test Labs, Cincinnati, OH

G.P. Tandon, University of Dayton Research Institute, Dayton, OH George Jefferson, Donna Ballard and Ian Wolford, Air Force Research Laboratory, Wright Patterson

AFB, OH

9:00-9:20am Multiscale Failure Modeling of CMC Tensile Coupons

Grant Henson, GE Research, Niskayuna, NY

9:20-9:40am CMC Response Simulation Using the Enhanced Binary Modeling Approach

Ali Gokce, ATA Engineering, Herndon, VA

9:40-10:00am Ply-level Modeling of CMC Michael Braginsky, University of Dayton Research Institute, Dayton, OH

10:00-10:20am BREAK

10:20-10:40am A Synergistic Model of Stress and Oxidation Induced Damage and Failure in Silicon Carbide-Based Ceramic Matrix Composites

Unni Santhosh and Jalees Ahmed, Structural Analytics, Inc., Carlsbad, CA

10:40-11:00am Low Temperature Oxidation Behavior of SiC/BN/SiC Ceramic Matrix Composites

Katie Detwiler and Elizabeth Opila, University of Virginia, Charlottesville, VA

11:00-11:20am Effects of Cooling Hole Arrays in SiC/SiC Composites Gary Ostdiek, Air Force Research Laboratory, Wright Patterson AFB, OH

11:20-11:40am Development of Design Data for Mechanically Fastened Apertures Jonathan Boston, Air Force Research Laboratory, Wright Patterson AFB, OH



WEDNESDAY MORNING – JANUARY 29, 2020 Session 2: Extreme Environment Materials 1 Session Chairs: Danielle Gerstner, Naval Surface Warfare Center, Carderock, West Bethesda, MD

Tim Dominick, Northrop Grumman, Elkton, MD

Joseph Pluscauskis, Plus Designs, Inc., Rosemont, PA

Aaron Cossey, Missile Defense Agency, Huntsville, AL

Location: Salon 2



8:40-9:00am Hybrid UHTC Materials for Advanced Tactical Propulsion System Ilseok Park, Lawrence Matson, Garth Wilks and Kristin Keller, Air Force Research Laboratory, Wright

Patterson AFB, OH Richard Kim and Brian Sirn, UES Inc., Dayton, OH

Mallory Faubert and Clifford Leslie, Northrop Grumman Innovation Systems, Elkton, MD Joseph Pluscauskis, Plus Designs, Inc., Rosemont, PA

9:00-9:20am Elevated Temperature Thermal Properties of TaB2 and HfB2 Austin Stanfield, Greg Hilmas and William Fahrenholtz, Missouri University of Science and Technology,

Rolla, MO

9:20-9:40am Mechanical Properties of ZrB2 Synthesized by Borothermal Reduction

Alec Murchie, Greg Hilmas and William Fahrenholtz, Missouri University of Science and Technology, Rolla, MO

9:40-10:00am CMCs for Small Launch Vehicles

William Higginson, Derek Caputo and Gary Tiscia, Materials Research & Design, Inc., Wayne, PA

Stephen DiPietro, Jim Gorman and Thomas Carroll, Exothermics, Inc., Amherst, NH

10:00-10:20am BREAK

10:20-10:40am Spray Formed Ceramic Structural Insulators for Solid Rocket Motor Nozzles Tyler Kaub, Daniel Butts and Tim McKechnie, Plasma Processes, LLC, Huntsville, AL

Nick Anderson, Northrop Grumman, El Segundo, CA

10:40-11:00am Additively Manufactured Fins for Hypervelocity Projectile

Daniel Buesking, Derek Caputo and Kent Buesking, Materials Research & Design, Inc., Wayne, PA Terry Barnett, Southern Research, Birmingham, AL

11:00-11:20am Evaluation of Multi-Material, High-Density Nosetips for Railgun Application in the H1 Arc Jet Facility

Ben Carmichael, Southern Research, Birmingham, AL

11:20-11:40am Fiber Reinforced Al Composite Development Brandon Coates, Touchstone Research Laboratory, Triadelphia, WV

11:40-12:00pm Observations and Conclusions Regarding Ultra-Refractory Material Performance from LHMEL Testing at Flux Levels up to 1000 W/cm2

Jim Gorman and Steve DiPietro, Exothermics, Inc., Amherst, NH



WEDNESDAY AFTERNOON – JANUARY 29, 2020 Session 1: Behavior and Life of Ceramic Matrix Composites 2 Session Chairs: George Jefferson, Air Force Research Laboratory, Wright Patterson AFB, OH

Travis Whitlow, University of Dayton Research Institute, Dayton, OH

Location: Salon 1

1:35-1:40pm Session Chairs Remarks

1:40-2:00pm Effectiveness of Nondestructive Inspection Methods for C/SiC Hypersonic Materials Wally Hoppe, University of Dayton Research Institute, Dayton, OH

2:00-2:20pm Experimental Investigation of Damage in SiC-Based CMCs

Reece Hunt, Southwestern Ohio Council for Higher Education, Dayton, OH

Joseph Elrassi, University of Akron, Akron, OH Jennifer Pierce and Travis Whitlow, University of Dayton Research Institute, Dayton, OH

Craig Przybyla and George Jefferson, Air Force Research Laboratory, Wright Patterson AFB, OH

2:20-2:40pm Damage Evolution in an EBC-SiC/SiC System from Cyclic Laser Heating & Mechanical Loading

Jennifer Pierce, Geoffrey Frank, Daniel Rapking and Travis Whitlow, University of Dayton Research

Institute, Dayton, OH Jeremy Pitz, UES, Inc., Dayton, OH

Larry Zawada, Universal Technology Company, Dayton, OH Reece Hunt, Southwestern Ohio Council for Higher Education, Dayton, OH

George Jefferson, Craig Przybyla and Jonathan Vernon, Air Force Research Laboratory, Wright Patterson

AFB, OH

2:40-3:00pm Applied Tools for In-situ XCT Characterization of SiC/SiC Minicomposites Andrew Sharits, UES, Inc., Dayton, OH

Jennifer Pierce University of Dayton Research Institute, Dayton, OH

Nathaniel Reuter and Reece Hunt, Southwestern Ohio Council for Higher Education, Dayton, OH Lauren Ferguson, George Jefferson and Craig Przybyla, Air Force Research Laboratory, Wright Patterson

AFB, OH

3:00-3:20pm BREAK

3:20-3:40pm Approach to ICME Based Modeling of Ceramic Matrix Composites

Arun Bhattacharya and Scott Poveromo, Northrop Grumman/Aerospace Systems, Redondo Beach, CA

3:40-4:00pm Life-Prediction Aspects in Ceramic Matrix Composites Under Interlaminar Shear Calvin Faucett, Sean Kane, Ashlynn Stanley, Brandon Thomas and Sung Choi, Naval Air Systems

Command, Patuxent River, MD

4:00-4:20pm Ceramic TBC Remaining Useful Life Predictions with Test Validations

Frank Abdi, Nima Moazami and Cody Godines, Alpha Star Corporation, Long Beach, CA Gregory Morscher, University of Akron, Akron, OH

Larry Zawada, Universal Technology Company, Dayton, OH George Jefferson, Air Force Research Laboratory, Wright Patterson AFB, OH

4:20-4:40pm Influence of Thermally-Grown Oxide Layer on the Driving Forces Associated with Failure in Environmental Barrier Coating Systems

Subodh Mital, University of Toledo, Toledo, OH Steve Arnold, Trenton Ricks and Bryan Harder, NASA Glen Research Center, Cleveland, OH

4:40-5:00pm Analytical Design of Surface Porosity in 2D C/C to Delay Boundary Layer Transition for Hypersonic Aeroshell Applications

Kyle Graham, Kerry Howren and Brian Sullivan, Materials Research & Design, Inc., Wayne, PA


WEDNESDAY AFTERNOON – JANUARY 29, 2020 Session 2: Extreme Environment Materials 2 Session Chairs: Danielle Gerstner, Naval Surface Warfare Center, Carderock, West Bethesda, MD

Tim Dominick, Northrop Grumman, Elkton, MD

Joseph Pluscauskis, Plus Designs, Inc., Rosemont, PA

Aaron Cossey, Missile Defense Agency, Huntsville, AL

Location: Salon 2

1:35-1:40pm Session Chairs Remarks

1:40-2:00pm The HyFIRE Impact Research Facility: Evaluating Hypervelocity Impacts on Advanced

Materials

Matthew Shaeffer, Gary Simpson and K.T. Ramesh, Hopkins Extreme Materials Institute, Johns Hopkins University Baltimore, MD

2:00-2:20pm Manufacturing Scale Up and Optimization for Non-Eroding Tungsten Alloys by Vacuum

Plasma Spray Tyler Kaub, Daniel Butts, Robert Hickman and Tim McKechnie, Plasma Processes, LLC, Huntsville, AL

2:20-2:40pm Extended Life, High Mach Throats for AEDC Tunnel-9 Gary Tiscia, Daniel Hladio and Kent Buesking, Materials Research & Design, Inc. Wayne, PA

John Lafferty and Nicholas Fredrick, AEDC Tunnel-9, Silver Spring, MD Steve DiPietro, John Philbrick and Jodi Costain, Exothermics, Inc., Amherst, NH

Jack Spain and Terry Barnett, Southern Research, Birmingham, AL

Daniel Butts, George Thom and Michael Renfro, Plasma Processes, LLC Huntsville, AL

2:40-3:00pm Multi-Functional Lightning Protection System/Thermal Protection System (LPS/TPS) for Aerospace Applications

Dwayne Morgan and Brian Gordon, Touchstone Research Laboratory, Ltd.

3:00-3:20pm BREAK

3:20-3:40pm High-Temperature Protective Coatings for Carbon-Based Composites

Will Erwin, Plasma Processes, LLC, Huntsville, AL

3:40-4:00pm Multilayered Silicon Carbide Receiver Tubes for Generation 3 Concentrating Solar Power

Jeffrey Halfinger, Kristen Frey and Herb Feinroth, Ceramic Tubular Products, Lynchburg, VA

4:00-4:20pm Selective Laser-induced Synthesis and Additive Manufacturing of Refractory Non-Oxides and Ultra-High-Temperature Ceramics

Adam Peters, Dajie Zhang, Michael Brupbacher, Alberto Hernandez, Dennis Nagle, Tim Mueller,

James Spicer, Johns Hopkins University, Baltimore, MD

4:20-4:40pm Polymer-Derived Reinforced Zirconium Carbide Composites for Ultra-High-Temperature Applications

Boris Dyatkin and Matthew Laskoski, U.S. Naval Research Laboratory, Washington, DC


THURSDAY MORNING – JANUARY 30, 2020 Session 1: Hypersonic Vehicle Materials/Structural Evaluations 1 Session Chairs: Anthony Calomino, NASA Langley Research Center, Hampton, VA

Larry Hudson & Craig Stephens, NASA Armstrong Flight Research Center, Edwards, CA

Location: Salon 2



8:40-9:00am AFRL High Speed Systems Division’s Strategic Plan for Hypersonic Structures – An Update

Thomas Eason and David Pratt, Air Force Research Laboratory, Wright Patterson AFB, OH

9:00-9:20am Elevon Design for a Reusable Hypersonic Vehicle Alex Elsbrock, Brett Hauber and Steven Olson, University of Dayton Research Institute, Dayton, OH

9:20-9:40am Hybrid Ceramic-Metal Control Fin for Hypervelocity Projectiles

Craig Iwano and William O'Conner, Materials Research & Design, Wayne, PA

Terry Barnett and Michael Dahlen, Southern Research, Birmingham, AL Ed Levadnuk, Greenleaf Corporation, Saegertown, PA

Steve DiPietro, Exothermics, Inc., Amherst, NH

9:40-10:00am Development of a Ceramic Matrix Composite (CMC) Heat Exchanger for a Scramjet

Propulsion Combustor Wall Matthew Mahlin, Valerie Wiesner and David Glass, NASA Langley Research Center, Hampton, VA

10:00-10:20am Design, Fabrication and Testing of 3D Woven Reinforced Oxide-Oxide Materials for Antenna

Window Applications

Kerry Howren, William Higginson and Brian Sullivan, Materials Research & Design, Wayne, PA

10:20-10:40am BREAK

10:40-11:00am Realistic Simulation of Hypersonic Aerothermal Heating Using Torch Alex Shih, Jeremy Thornton and Alan Tsou, Allcomp, City of Industry, CA

11:00-11:20am High Strain-Rate Testing at Ultra-High Temperatures Sidney Chocron, Alexander Carpenter, Nicholas Mueschke, Arthur Nicholls and Drew Hackney,

Southwest Research Institute, San Antonio, TX

11:20-11:40am High-Rate, High-Temperature Strain Controlled Test

Carter Ralph, James Hawbaker and Ben Carmichael, Southern Research, Birmingham, AL

11:40-12:00am Alternative Methods for Interlaminar Shear Testing on 3D Reinforced Oxide-Oxide Materials William Higginson, Kerry Howren and Brian Sullivan, Materials Research & Design, Wayne, PA

12:00-12:20pm Hybrid UHTCs for Re-Entry Vehicle Technology Demonstration

Lawrence Matson, Garth Wilks, Carmen Carney, Elizabeth Delgado and Erin Vaughan, Air Force

Research Laboratory, Wright Patterson AFB, OH Ilseok Park, UES, Inc., Dayton, OH

Keith Peterson and Benjamin Libben, NASA Ames Research Center, Moffett Field, CA



THURSDAY MORNING – JANUARY 30, 2020 Session 2: Manufacturing of High Temperature Composites & Ceramics 1 Session Chairs: Gary Tiscia, Materials Research & Design, Inc., Wayne, PA

Dick Cheng, MACH-20, LLC, Alexandria, VA

Location: Salon 1



8:40-9:00am Initiative for Manufacturing of Carbon-Carbon Composites for Hypersonic Applications

Karla Strong and Carmen Carney, Air Force Research Laboratory, Wright Patterson AFB, OH Carter Johnson, U.S. Army, Charlotte, NC

Chris Tomko, Naval Surface Warfare Center, Dahlgren, VA

9:00-9:20am C-C Material Producibility for Hypersonic Aeroshells

Matthew Crisanti, Carbon-Carbon Advanced Technologies, Inc., Arlington, TX

9:20-9:40am Preparation for Low Rate Production of Carbon-Carbon Products Chris McKelvey, Carbon-Carbon Advanced Technologies, Inc., Arlington, TX

9:40-10:00am Additively Manufactured, Continuous Fiber Reinforced Carbon/Carbon Tim Dominick, Eric Barnes, David Ivankovich, James LaManna, John Shigley, Robert Roberts and

Talbot Thrasher, Northrop Grumman Corporation, Elkton, MD

10:00-10:20am BREAK

10:20-10:40pm Thick Laminate C/C Processing with Inherently High Char Yield Resins

Michael Rauscher, Cornerstone Research Group, Inc., Miamisburg, OH

10:40-11:00am Manufacturing and Analysis of Complex Shaped 2D Carbon-Carbon Composites for Hypersonic Weapon System Applications

John Shigley, Russell George, Stephen Rapp and Robert Roberts, Northrop Grumman Innovation

Systems, Promontory, UT Kent Buesking, Gary Tiscia and Dan Buesking, Materials Research & Design, Inc., Wayne, PA

11:00-11:20am Tooling Design for Complex Shaped 2D Carbon-Carbon Aeroshells

Kent Buesking, Gary Tiscia and Dan Buesking, Materials Research & Design, Inc., Wayne, PA

John Shigley, Russell George and Robert Roberts, Northrop Grumman Innovation Systems, Promontory, UT

11:20-11:40am Modeling Variability in Hypersonic Materials Manufacturing

Matthew Kirby, Shengyen Li, Barron Bichon and David Riha, Southwest Research Institute, San Antonio, TX

Matthew Crisanti, Patrick Kazmierski, Tyler Rabel and Aaron Brown, Carbon-Carbon Advanced

Technologies, Arlington, TX

11:40-12:00pm Utilizing an ICME Framework to Virtually Process and Test a 3D Carbon-Carbon Composite Shane Flores, Linus Lee, Jonathan Gray and Zach LaBry, ATA-Engineering, San Diego, CA

Andrea Browning, Schrodinger, Inc., Seattle, WA

Steve Violette, Fiber Materials Inc., Biddeford, ME



THURSDAY AFTERNOON – JANUARY 30, 2020 Session 1: Hypersonic Vehicle Materials/Structural Evaluations 2 Session Chairs: Anthony Calomino, NASA Langley Research Center, Hampton, VA

Larry Hudson & Craig Stephens, NASA Armstrong Flight Research Center, Edwards, CA

Location: Salon 2


2:00-2:20pm Composite Scramjet Component Development – Isolator and Future Plans Chris Kogstrom and Scott Longshore, Northrop Grumman Innovation Systems, Palm Beach Gardens, FL

2:20-2:40pm Ceramic Matrix Composite (CMC) Fastener Development Program Brian Zuchowski and Ryan Wittman, Lockheed Martin Aeronautics Company, Palmdale, CA

2:40-3:00pm Lessons from Ceramic Fabric Wear Testing for High Temperature Thermal Barriers and

Seals Elizabeth Clifford, Christopher Daniels and Heather Oravec, University of Akron, Akron, OH

Scott Lattime and Shawn Taylor, University of Toledo, Toledo, OH

Patrick Dunlap, NASA Glenn Research Center, Cleveland, OH

3:00-3:20pm Durability Testing of High Temperature Thermal Barriers and Seal Materials Heather Oravec, University of Akron, Akron, OH

Shawn Taylor, University of Toledo, Toledo, OH

Patrick Dunlap, NASA Glenn Research Center, Cleveland, OH

3:20-3:40pm BREAK

3:40-4:00pm Experimental Scale Validation of High Temperature Seal Leak Rates

Jonathan Childress, Air Force Research Laboratory, Wright Patterson AFB, OH

4:00-4:20pm AFRL’s Leading Edge Experimentation Fixture (LEEF): Development and Operational Envelope

Andrew Zakrajsek, David Pratt, Steffen Wilcox and Andy Swanson, Air Force Research Laboratory, Wright Patterson AFB, OH

4:20-4:40pm Evaluation of CMCs Using Ultrasonic Technique Ming Chen and Eric Becker, Air Force Research Laboratory, Wright Patterson AFB, OH

Ray Ko, University of Dayton Research Institute, Dayton, OH

4:40-5:00pm Instrumentation Methodology for Carbon-Carbon Structures in Extreme Environments

Nicholas Tiliakos, Gary Go and David Mroczka, Innoverring, LLC, Ronkonkoma, NY Scott Bland, NextGen Aeronautics, Torrance, CA


THURSDAY AFTERNOON – JANUARY 30, 2020 Session 2: Manufacturing of High Temperature Composites & Ceramics 2 Session Chairs: Gary Tiscia, Materials Research & Design, Inc., Wayne, PA

Dick Cheng, MACH-20 LLC, Alexandria, VA

Location: Salon 1


1:40-2:00pm Additive Manufacturing of Polymer-Derived Ceramic Composites

Tobias Schaedler, Kayleigh Porter, Mark O’Masta, Phuong Bui, Tiffany Stewart, Katya Stonkevitch and Zak Eckel, HRL Laboratories, LLC, Malibu, CA

2:00-2:20pm Unit-Cell Approach for C/C Process and Mechanical Modeling

John Podhiny and Brian Sullivan, Materials Research & Design, Inc., Wayne, PA Brett Hauber and Chenggang Chen, University of Dayton Research Institute, Dayton, OH

2:20-2:40pm A Process Model for Prediction of C/C Dimensional Changes During Manufacturing Gary Tiscia, Kent Buesking and Brian Sullivan, Materials Research & Design, Inc., Wayne, PA

2:40-3:00pm Non-contact Nondestructive Evaluation of Carbon-Carbon Materials

David Forsyth, Brad Button, Richard Piner, Kristen Donnell and Tayeb Al Qaseer, Texas Research

Institute/Austin, Inc., Austin, TX

3:00-3:20pm BREAK

3:20-3:40pm Effects of Carbon Fiber Reinforcement with Radially Grown Carbon Nanotubes on Carbon/

Carbon and Ceramic Matrix Composite Quality Paul Kladitis, Lingchuan Li, Chenggang Chen and Brian Rice, University of Dayton Research Institute,

Dayton, OH

3:40-4:00pm Fiber Interface Coating Evaluation System John Steinbeck, Physical Sciences Inc., Andover, MA

4:00-4:20pm Lyocell as Rayon Replacement for Hypersonic Applications Mary Anna Ebbert and Craig Iwano, Materials Research & Design, Inc., Wayne, PA

Jacques Cuneo and Andrew Williams, Southern Research, Birmingham, AL Wei Shih and Rogelio Ramirez, Allcomp, City of Industry, CA

4:20-4:40pm Applications for Advanced Hypersonic Materials Testing on Sounding Rockets Kevin Schoonover, Tony DiMarco, Andrew Blazek and James Vestman, Kratos Space & Missile Defense

Systems, Inc., Glen Burnie, MD


Thank You to Our 2020 Sponsors!!!

Conference Program Chair Dr. Mark M. Opeka

Naval Surface Warfare Center, Carderock, Code 6170

9500 MacArthur Boulevard

West Bethesda, MD 20817-5700

Phone: 301-227-3963

Email: [email protected]


FINAL PROGRAM - Advanced Ceramics · 2020-01-24 · 2020 FINAL Program 01232020 43rd Annual...

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