Final Newea 9 09 10 Mh Rehab

30
Inspection to Rehabilitation: A Risk Based Approach to Managing Manhole Rehabilitation Dollars Hillsborough County, FL Water Resources Services

description

PPT presentation to illustrate the power of our deliverables for condition assessment, prioritization, O&M, CIP and risk assessment.

Transcript of Final Newea 9 09 10 Mh Rehab

Page 1: Final Newea 9 09 10 Mh Rehab

Inspection to Rehabilitation: A Risk Based Approach to Managing Manhole Rehabilitation Dollars

Hillsborough County, FL Water Resources Services

Page 2: Final Newea 9 09 10 Mh Rehab

Presentation Overview

• Project Background• Manhole Structural Condition Assessment• Manhole Repair Recommendation Approach• Repair Prioritization Using Risk Based

Evaluation• Review Benefits of Approach

Page 3: Final Newea 9 09 10 Mh Rehab

Why Did the Approach Make Sense?

• Risk of failure was determined for every manholes• Maximizes the benefits versus costs• Simplifies evaluation of condition, risk and the extent

of rehabilitation • Provides ability to compare cost of discrete versus

comprehensive repairs for each manhole• Provides a basis for estimating bid item quantities

and construction costs

Page 4: Final Newea 9 09 10 Mh Rehab

Additional Benefit

• Provides a better understanding of the financial requirements for manhole rehabilitation

• Demonstrated the financial benefits of discrete rehabilitation

• Elevated awareness of the impact of infiltration and corrosion on manhole deterioration

• Provides a repeatable process for the future

Page 5: Final Newea 9 09 10 Mh Rehab

Project Background

Total Population –

Total Population – 1,150,000

• Three Cities: Tampa, Plant City, and Temple Terrace

• Unincorporated Population – 750,000

Projected Growth for Next 20 Years: 3-5 %

Hillsborough County, FL

Page 6: Final Newea 9 09 10 Mh Rehab

Project Objectives

Conduct County-wide Comprehensive Program

Integrate All Data Into CAMS/GIS Databases

Establish Asset Condition and Address O&M Immediate Needs

Page 7: Final Newea 9 09 10 Mh Rehab

Project Time Line and Scope

•29,275

Number of Manholes

•6,256,128 ft.

Linear Feet of Pipe

•6” to 42”

Pipe Diameter Size Range

•15.9% (996,000 ft)

Pipes Cleaned

•1.5% (93,000 ft)

Pipelines Inspected w/CCTV

•5.4% (1,526)

MHs Requiring Repair

• Completed in two years• Hillsborough became

proactive• Addressed its

immediate needs

Page 8: Final Newea 9 09 10 Mh Rehab

Manhole Structural Condition Assessment

• Zoom inspection enabled consistent recording of observations for documenting manhole defects

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 9: Final Newea 9 09 10 Mh Rehab

Manhole Structural Condition Assessment

• PACP certified personnel reviewed video recordings, identified defects and graded the condition of each manhole

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 10: Final Newea 9 09 10 Mh Rehab

Manhole Structural Condition Assessment

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Excellent•Acceptable Condition

•Minor Defects only

Good •Minimal collapse likelihood in short-term, but

potential for future deterioration

•Defects that have not begun to deteriorate

Fair •Collapse unlikely in near future but further

deterioration likely

•Moderate defects that continue to deteriorate

Poor •Collapse likely in foreseeable future

•Severe defects that can become a 5 in the near future

Immediate Attention•Collapse or collapse imminent

•Defects requiring immediate attention

1 2 3 4 5

Page 11: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

• 1,526 manholes with a structural grade of 5 or 4 were evaluated

• Defects were identified in each manhole component• The extent of rehabilitation was determined• Provided for each Service Area:

– Rehabilitation recommendations,– Bid item quantities, and– Estimate of the most probable construction cost.

Page 12: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

• Two methods of repair were considered– Discrete repair of

localized manhole components

– Comprehensive, frame to invert repair and epoxy coating

Page 13: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

• Factors Considered– Location of defect in

manhole– Extent of defects in

manhole– Depth of manhole – Infiltration– Corrosion

Page 14: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

• MS Access application developed to review defects and to evaluate the extent of repair required

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 15: Final Newea 9 09 10 Mh Rehab
Page 16: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

Bid item quantities were summarized for each manhole

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 17: Final Newea 9 09 10 Mh Rehab

Manhole Rehabilitation Recommendations

• 1,373 Manholes (90%) - Comprehensive, frame to invert repair and epoxy coating recommended

• 153 Manholes (10%) - Discrete repair of localized manhole components recommended

• $381,000 cost savings realized

ComprehensiveDiscrete

Page 18: Final Newea 9 09 10 Mh Rehab

Initial Deliverable

• Maps indicating the location of manholes recommended for repair

• Repair recommendations, costs and bid item quantities for each of the 1,526 manholes

• Summary of repair costs and quantities for manholes located within 3 service areas

• Bid tabulations and cost estimates developed for each of the 3 service areas

Page 19: Final Newea 9 09 10 Mh Rehab

Initial Deliverable

• Total estimated repair costs:– Area 1 $2,187,000– Area 2 $1,115,000– Area 3 $1,320,000

• Total Cost: $4,622,000• Prioritization – Address

grade 5 manholes then grade 4 manholes

Area 1 Area 2 Area 3$0

$500,000

$1,000,000

$1,500,000

$2,000,000

$2,500,000

Page 20: Final Newea 9 09 10 Mh Rehab

Initial Deliverable• Issues

– Total rehabilitation cost was more than budget

– Service Area approach didn’t maximize cost/benefit

– Risk based approach must be developed

• Recommendations must consider risk across entire service area

• Must have ability to adjust scope in future years based on available funds

Page 21: Final Newea 9 09 10 Mh Rehab

Risk Consequenceof Failure

Probability of Failure

Objective:• Consider the consequence of failure• Consider the probability of failure

Refined Prioritization ApproachRisk-based Prioritization Approach

Page 22: Final Newea 9 09 10 Mh Rehab

Consequence of Failure

• Information gathered from Client records, zoning, GIS• Considered the consequences of a manhole failure on

the following:– Environment– Health and Safety– Public Service– Cost of Operation– Cost of Repair– Regulatory

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 23: Final Newea 9 09 10 Mh Rehab

Probability of Failure

• Derived from condition of manhole• Considered the following failure mechanisms:

– I/I– Structural– Corrosion– Safety

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 24: Final Newea 9 09 10 Mh Rehab

Risk Evaluation MatrixMACP Condition Score 2 1 3 2 1 1

Failure Mode Risk FactorsHigh Score

Failure Modes I/I Capacity Structural O&M Corrosion Safety

Failure ProbabilityWeight

Consequences of Failure

Scores15% 5% 35% 15% 5% 5%

Environment 3 0.45 0.15 1.05 0.45 0.15 0.15 1.05Health and Safety 1.75 0.26 0.09 0.61 0.26 0.09 0.09 0.61Public Service 0.75 0.11 0.04 0.26 0.11 0.04 0.04 0.26Cost of Operation 1 0.15 0.05 0.35 0.15 0.05 0.05 0.35Cost of Repair 0.5 0.08 0.03 0.18 0.08 0.03 0.03 0.18Regulatory 0.5 0.08 0.03 0.18 0.08 0.03 0.03 0.18

Failure Modes I/I Capacity Structural O&M Corrosion Safety

Risk Factor 0.45 0.15 1.05 0.45 0.15 0.15

Structural Utility Condition Index 65

O&M Utility Condition Index 85

Consequence of Failure

Scores

MACP Condition

ScoresProbability of Failure Scores

RiskScores

Page 25: Final Newea 9 09 10 Mh Rehab

Verification of Risk Evaluation

• Field Verification – Revisited 300 Manholes– Indicated as high risk– Exhibited I/I sources– Exhibited evidence of corrosion

• Findings– Further deterioration in 15 percent of manholes– Infiltration and corrosion accelerated deterioration– All 300 manholes were found to be in need of near term

repair

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 26: Final Newea 9 09 10 Mh Rehab

Effects of Manhole Surface pH on Years of Remaining Life

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Source L.A.County San District

0.001 0.01 0.1 1.0Corrosion Rate (in./year)

7

6

5

1

0

pH

Cor

rosi

on

Ran

ge

4

3

2

0.25

For pH of 2Expect about

.25 in/yearwall loss

Page 27: Final Newea 9 09 10 Mh Rehab

Final Deliverable

• Risk based prioritization process • Each manhole was assigned a risk score• Manholes sorted from greatest to least risk score• Cumulative repair costs were determined• Manholes were selected for rehabilitation from the

cumulative repair cost list based on available funds• A bid tab, estimated quantities and estimate of most

probable construction cost

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 28: Final Newea 9 09 10 Mh Rehab

Benefits of Approach

• Minimize impacts by addressing manholes based on risk (CoF x PoF)

• Maximized benefits within limited budget constraints• Address additional manholes by considering discrete

manhole repairs• Provided confidence that limited funds were put to best

use• Provided a repeatable asset management process that

will be used in the future

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 29: Final Newea 9 09 10 Mh Rehab

Current Status of Project

• County appropriated funds and secured a contractor to rehabilitate the first 500 prioritized manholes

• Repair work will begin within the next few weeks.• This approach is being applied to capital planning of

pipeline improvements

13.9%

41.7%

3.9%

CI

DI

Steel

PVC

PE

AC

GRP

RCP

PCCP

Other

Page 30: Final Newea 9 09 10 Mh Rehab

Q&A / Point(s) of Contact

William DiTullioPresidentInfraMetrix, LLC9208 Florida Palm DriveTampa, FL 33601(813) [email protected]

Bob KerryProject ManagerInfraMetrix, LLC1785 Hooksett Road.Hooksett, NH 031061(603) [email protected]

www.inframetrix.comhttp://inframetrix.wordpress.com

http://twitter.com/inframetrix

QUESTIONS

www.vueworks.com