CUSTOMER: HHI DATE: 2007-10-15

FINAL DRAWINGS FOR

CENTRIFUGAL SEPARATOR HULL No.: 1832

Alfa Laval

FINAL DRAWINGS LISTCUSTOMER : Hyundai Heavy Industries Co., Ltd.

HULL NO : 1832

Separator Type : SA 871(H.F.O), SA 836(M/E L.O) and PA625 (G/E L.O)

No Description Document No. Remark

Ⅰ Separator equipment specification EQUIPSPE Page 1

Ⅱ Separator SA871 Page 2

1 System Data 570290 Page 3

2 Flow chart (H.F.O) 568110 Page 4

3 Mounting drawing 568088 Page 5

4 Equipment specification 569592-02 Page 6

5 Technical data sheet - Page 7

6 Dimension drawing 564146 Page 8

7 Foundation drawing 565928 Page 9

8 Electric motor 563666 Page 10 ~ 11

Ⅲ Separator SA836 Page 12

1 System Data 570290 Page 13

2 Flow chart (M/E L.O) 568110 Page 14

3 Mounting drawing 567986 Page 15

4 Equipment specification 568321-02 Page 16

5 Technical data sheet - Page 17

6 Dimension drawing 561693 Page 18

7 Foundation drawing 561726 Page 19 ~ 20

8 Electric motor 561356 Page 20 ~ 21

Ⅳ Ancillary parts for SA871/SA836 Page 22

1 Valve block water 567940 Page 23

2 Valve block water - Description VBW Page 24

3 Dimension drawing, Valve block water 1765927 Page 25

4 Dimension drawing, Flexible connection - water 1765936 Page 26

5 Dimension drawing, Flexible connection - water 1765937 Page 27

6 Dimension drawing, Valve block air 1765928 Page 28

Dept Date Drawn Checked Approved

071015 NZGMarine & Diesel

No Description Document No. Remark

7 Valve block air - Description VBA Page 29

8 Valve block air 568048 Page 29

9 Dimension drawing, Flexible connection, air 1763911 Page 30

10 Valve block oil(SA871) 567854 Page 31

11 Valve block oil - Description(SA871) VBO Page 32

12 Valve block oil(SA836) 567802 Page 33

13 Valve block oil - Description(SA836) VBO Page 34

14 Dimension drawing, Valve block oil(SA836) 565066 Page 35

15 Dimension drawing, Valve block oil(SA871) 568054 Page 36

16 Valve assembly 1766444 Page 37

17 Water transducer MT50 1764185 Page 38

18 Pneumatic change-over valve 1764733 Page 39

19 Needle valve 1763903 Page 40

20 Pressure gauge 543054 Page 41

21 Ball valve 569304 Page 42

22 Temperature sensor with spring pocket 1764439 Page 43

23 Non return valve 1766102 Page 44

24 Shut off valve 1764621 Page 45

25 Pressure transmitter 1765897 Page 46

26 Flexible hose, water 1765934 Page 47

27 EPC-50 control unit 568304 Page 48

28 Cable connection for starter 7419979 Page 49

29 Electrical system layout 568029 Page 50

30 Interconnection diagram, control unit 568030 Page 51 ~ 53

Ⅴ Separator PA625 Page 54

1 System Data Page 55

2 Flow chart (G/E L.O) 573719 Page 56

3 Mounting drawing 573533 Page 57

4 Equipment specification 574123 Page 58

5 Technical data sheet - Page 59

6 Dimension drawing 565298 Page 60

Dept Date Drawn Checked Approved

071015 NZGMarine & Diesel

No Description Document No. Remark

7 Foundation drawing 567099 Page 61

8 Electric motor 551821 Page 62 ~ 63

Ⅵ Ancillary parts for PA625 Page 64

1 Valve block water 567940 Page 65

2 Valve block water - Description VBW Page 66

3 Dimension drawing, Valve block water 1765927 Page 67

4 Dimension drawing, Flexible hose - water 1765934 Page 68

5 Dimension drawing, Flexible connection - water 1765937 Page 69

6 Oil Ancillary kit 574090 Page 70

7 Temperature sensor with spring pocket 1764439 Page 71

8 Pneumatic change-over valve 1764733 Page 72

9 3-way electric solenoid valve 574409 Page 73

10 Flexible hose 573695 Page 74

11 Pressure transmitter 574840 Page 75

12 Needle valve 1763903 Page 76

13 EPC-50 control unit 568304 Page 77

14 Cable connection for starter 7419982 Page 78

15 Electrical system layout 571357 Page 79

16 Interconnection diagram, control unit 571072 Page 80 ~ 82

17 Water pressure reducing valve Page 83 ~ 84

18 Emergency stop enclosed 1763946 Page 85

19 Tool box 558533 Page 86

Ⅶ Spares, tools & accessory Page 87

1 Commissioing kit for SA871 576452-06 Page 88

2 Tools list for SA871 561614-18 Page 89

3 Accessory list SA871AC Page 90

4 Commissioing kit for SA836 576452-02 Page 91

5 Tools list for SA836 561614-14 Page 92

6 Accessory list SA836AC Page 93

7 Commissioing kit for PA625 576452-09 Page 94

8 Tools list for PA625 561614-12 Page 95

Dept Date Drawn Checked Approved

071015 NZGMarine & Diesel

No Description Document No. Remark

9 Accessory list PA625AC Page 96

10 Spare part list(Motor bearing of separator) Page 97

Dept Date Drawn Checked Approved

071015 NZGMarine & Diesel

SEPARATOREQUIPMENT SPECIFICATION

CUSTOMER : Hyundai Heavy Industries Co., Ltd.HULL NO : 1832CLASS SOCIETY : LR

Application HFO M/E LO G/E LO

Type SA871 SA836 PA625

Set/ship 3 2 2

Separator capacity 7,100 L/H 4,400 L/H 1,600 L/H

Oil type 600 cst/50 deg C SAE # 30 SAE # 30Separation Temp. 98 deg C 90 deg C 95 deg C

Oil feed pump Yard Supply Yard Supply Yard Supply

Motor starter Yard Supply Yard Supply Yard Supply

Practical delivery head 20M 20M 20Mdischarge pump type PARING DISC PARING DISC PARING DISC

Motor KW x RPM 26.5 x 3520 8.6 x 3430(Maker: ABB ) VxHz 440 x 60 440 x 60 440 x 60

Art No.

Paint color Separator 7.5 BG 7/2 7.5 BG 7/2 7.5 BG 7/2

EPC 50 RAL 7032 RAL 7032

Dimensioned DWG No. 564146 561693 574932

Technical data sheet No. - - -

Commissioning Kit DOC. No 576452-06 576452-02 576452-09

Set 3 2 2

- - -

Tools DOC. No. 561614-12

Set 1

Tool box DOC. No 558533-81

Set 1

Accessory DOC. No. SA871AC SA836AC PA625ACpart Set 3 2 2

Ancillary Kit DOC. No. SA871EQ SA836EQ PA625EQPart List Set 3 2 2

RAL 7032

6.4 x 3400

565595-11563666-10 561356-10

1

561614-18

1

558533-82

1

561614-14

1

558533-81

Page 1

SEPARATOR FOR HFO

SA871

Page 2

System Data for HFO (SA871) Ref. no. 570290, rev. 3

Media Fuel oil and lube oils for diesel engines

Feed density, max. 1010 kg/m³ at 15°C in Alcap mode

Viscosity, max. 55cSt at 100°C (700cSt at 50°C)

Pressure: Oil inlet Max. 2 bar

Oil outlet Min. 2,5 bar

Sludge outlet from separator Open outlet

Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure

Separated water Max. 4 bar

Feed temperature, max. 100°C(Acc. to capacity table, depending on oil viscosity)

Ambient temperature Min. +5°C, max. +55°C

Discharge volume SA 871 15,4 litres/discharge

Operating water pressure Min. 2 bar, max. 6 bar

Operating water temp. Min.+5°C, max.+55°C (unheated water)

Operating water consumption (without make-up water) SA 871

17,2 litres/discharge

Operating water density Max. 1000kg/m³

Operating water flow SA 871 11,0 L/min (SV 10 displacement)

11,0 L/min (SV 15 opening)

2,8 L/min (SV 16 closing)

Air quality Instrument air

Air pressure Min. 5 bar, max. 7 bar

Drain connection size 2x1" (internally threaded)

Mains supply voltage 3x440V ± 10%

EPC supply voltage 230V ± 10%

Control voltage, operating 24 V AC

EPC supply, Frequency 60 Hz ± 5%

Power consumption, startup SA 871

29 kW

Ambient temperature, EPC Max. 55 °C

Control cabinet max.distance from Separation unit

50 m

Storage time before use (with bowl removed) Max. 6 months

Storage temp. Min.+ 0°C, max. + 70°C

Storage humidity Relative humidity (RH) 10%- 95% Non Condensing

Control cabinet Enclosure class Min. IP 54

Page 3

Page 4

Page 5

Equipment for Separation System SA 871 Spec. No 569592-02

Item Qty Article No. Name Remarks

1 1 881206-03-02 Separator S 871 --

1 1817361-02 System Manual English

2 1 567940-04 Valve Block Water --

3 1 568048-02 Valve Block Air --

4 1 567854-18 Valve Block Oil HFO

5 1 568571-12 Sludge Outlet kit JIS *

6 1 568303-02 Control Unit

7 1 568307-01 Set of labels --

20 1 558533-82 Tool Box --

1 1763946-01 Emergency stop enclosed Loose supply

Page 6

Technical Data for S871 Sludge and water space 15.4 litres

Sludge volume 6.8 litres

Electric motor, size 26.5 kW

Power consumption Idling Max

6.5 kW 21.5 kW

Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.

Table of rpm at

Bowl speed Motor speed

60 Hz 6120 3600

Running up time min. 2.5, max. 3.0 minutes

Stopping time min. 35, max. 42 minutes

Bowl liquid volume 16.7 litres

Lube oil in frame 6.0 litres

Bowl material AL 111 2377-02

Weight 1140 kg

Complete separator denomination PX 211 UFT-21

Art. No. S 871 881206-03-02

Page 7

Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators

MDPC Acrobat Enclosure

Page: 1/1

11.1.1.1 Dimension drawing, S 871

Ref. 564146 Rev. 1

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 8

Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators

MDPC Acrobat Enclosure

Page: 1/1

11.1.1.1 Foundation drawing, S 871

Ref. 565928 Rev. 0

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 9

Electric motor for SA871, 23-26,5 kW, 2920-3530 rpm

Dimension Drawing

REF. 563666, REV. 4

Page 10

Technical data for SA871

Type M3AA 180 M

Size 180 M

Starting current Increasing from 39A to 48A during 3 minutes starting

Mechanical power at drive end 19.5 kW

Winding heating capacity 36V/830VA/270W, calc. current 15.4A

Poles 2

Insulation Class F

Bearings D-end N-end

63 10 - 2Z/C3 62 09 - 2Z/C3

Standard IEC 34-series, 72, 79 & 85

Method of cooling IEC 34-6, IC 411

Enclosure IEC 34-5 See Dimension drawing

Cable connection Knockout openings for 2 x M40 + M16 cable glands on both sides

Weight 119 kg

Dimensions See Dimension drawing

Mounting style IEC 34-7

Document no. 563666

Article No. kW * rpm Hz V A cos j Is

I Remarks

563666-10 26,5 3520 60 440 D 42,5 0,90 5,7

Page 11

SEPARATOR SA836

Page 12

System Data for M/E LO(SA836) Ref. no. 570290, rev. 3

Media Fuel oil and lube oils for diesel engines

Feed density, max. 1010 kg/m³ at 15°C in Alcap mode

Viscosity, max. 55cSt at 100°C (700cSt at 50°C)

Pressure: Oil inlet Max. 2 bar

Oil outlet Min. 2,5 bar

Sludge outlet from separator Open outlet

Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure

Separated water Max. 4 bar

Feed temperature, max. 100°C(Acc. to capacity table, depending on oil viscosity)

Ambient temperature Min. +5°C, max. +55°C

Discharge volume SA 836 2,4 litres/discharge

Operating water pressure Min. 2 bar, max. 6 bar

Operating water temp. Min.+5°C, max.+55°C (unheated water)

Operating water consumption SA 836

3,7 litres/discharge

Operating water density Max. 1000kg/m³

Operating water flow SA 836 1,6 L/min (displacement)

11,0 L/min (SV 15 opening)

2,8 L/min (SV 16 closing)

Air quality Instrument air

Air pressure Min. 5 bar, max. 7 bar

Drain connection size 2x1" (internally threaded)

Mains supply voltage 3x440V ± 10%

EPC supply voltage 230V ± 10%

Control voltage, operating 24 V AC

EPC supply, Frequency 60 Hz ± 5%

Power consumption, startup SA 836 standard

Max. 11 kW

Ambient temperature, EPC Max. 55 °C

Control cabinet max.distance from Separation unit

50 m

Storage time before use (with bowl removed) Max. 6 months

Storage temp. Min.+ 0°C, max. + 70°C

Storage humidity Relative humidity (RH) 10%- 95% Non Condensing

Control cabinet Enclosure class Min. IP 54

Page 13

Page 14

Page 15

Equipment for Separation System SA 836 Spec. No 567889-03

Item Qty Article No. Name Remarks

1 1 881202-02-03 Separator S 836 --

1 1817365-02 System Manual English

2 1 567940-02 Valve Block Water --

3 1 568048-01 Valve Block Air --

4 1 567802-06 Valve Block Oil 5 1 568571-04 Sludge Outlet kit JIS*

6 1 568303-02 Control Unit

7 1 568307-01 Set of labels

20 1 558533-81 Tool Box --

1 1763946-01 Emergency stop enclosed Loose supply

Page 16

Technical Data for S836

Sludge and water space 2.4 litres

Sludge volume 1.1 litres

Electric motor, size 8.6 kW

Power consumption Idling Max

2.3 kW 5.4 kW

Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.

Table of rpm at

Bowl speed Motor speed

60 Hz 10668 3600

Running up time min. 1.5, max. 2.0 minutes

Stopping time min. 18, max. 25 minutes

Lube oil in frame 2.2 litres

Bowl material AL 111 2377-02

Weight 371 kg

Complete separator denomination PX 205 UFT-21

Art. No. S 836 881202-02-03

Page 17

Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators

MDPC Acrobat Enclosure

Page: 1

11.1.1.1 Dimension Drawing S 836

Ref. 561693 Rev. 5

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 18

Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators

MDPC Acrobat Enclosure

Page: 1/1

11.1.1.1 Foundation drawing, S 836

Ref. 561726 Rev. 0

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 19

Electric motor for SA836, 7,5-8,6 kW, 2830-3430 rpm

Dimension Drawing

REF. 561356, REV. 4

Page 20

Technical data

Type M3AA 132 SB

Size 132 SB

Starting current Increasing from 15A to 19A during 2 minutes starting

Mechanical power at drive end 4.6 kW

Winding heating capacity 36V/290VA/85W, calc. current 5.4A

Poles 2

Insulation Class F

Bearings D-end N-end

62 08 - 2Z/C3 62 06 - 2Z/C3

Standard IEC 34-series, 72, 79 & 85

Method of cooling IEC 34-6, IC 411

Enclosure IEC 34-5 See Dimension drawing

Cable connection Knockout openings for M25 + M20 cable glands on both sides

Weight 42 kg

Dimensions See Dimension drawing

Mounting style IEC 34-7

Document no. 561356

Article No. kW * rpm Hz V A cos j Is

I Remarks

561356-10 8,6 3430 60 440 D 14,6 0,92 7,1

Page 21

ANCILLARY PARTS

for SA871/SA836

Page 22

Valve Block, water for SA871/836 Spec. No. 567940-04/-02

REF. 567940, REV. 0

Item Qty Article No. Name Remarks

1 1 1765927-01 Valve block water --

2 1 1766037-02 Flow valve, 11.0 l/min For SA 871

1 1766037-07 Flow valve, 1.6 l/min For SA 836

3 1 1766037-02 Flow valve, 11.0 l/min --

4 1 1766037-03 Flow valve, 2.8 l/min --

5 3 551228-13 Connection for solenoid valve --

6 1 1767071-81 Non return valve kit For SA 871

1 1767071-80 Non return valve kit For SA 836

7 1 1766157-01 Quick coupling --

8 1 1765936-04 Flexible connection For SA 871

1 1765936-01 Flexible connection For SA 836

9 1 1765937-02 Flexible connection For SA 871

1 1765937-01 Flexible connection For SA 836

Page 23

Solenoid Valve Block, Water for SA871/SA836

Article No. Name Remarks

1765927-01 Valve block, water Voltage 24 V 60 Hz

Technical Data Media Media, fresch water max. 10OC dH

Media temperature Min. 5OC, Max. 55OC

Water pressure 200-600 kPa (2-6 bar)

Ambient temp. Min. 10OC, Max. 55OC

Material Body: Resilients:

Brass NBR (Buna - N)

Power consumption 6-9 Watts

Connection acc. to DIN 43 650 - A

Cable connection Pg 11 (for cable Ø9-Ø11

Enclosure IP 65

Mounting style Upright as shown

Weight 2,8 kg

Dimensions See dimension drawing

Page 24

Dimension Drawing

REF. 1765927, REV. 9

Page 25

Page 26

Page 27

Solenoid Valve Block, Air (for SA871/SA836) Dimension Drawing

REF. 1765928, REV. 3

Page 28

Media Air

Air pressure Max. 8,5 bar

Media temperature min. 10OC, max. 55OC

Power supply 24 V AC, 60 Hz

Power consumption nom. 6,3 W

Enclosure IP 65

Cable connection acc. to DIN 43 650-B

Orifice Ø1,2

Ambient temperature min. 10OC, max. 55OC

Material Body Seals

Brass NBR (Buna-N)

Dimensions See dimension drawing above

Mounting style Upright as shown

Note! This is a complete Valve Block Air for SA871/SA836

REF. 568048, REV. 0 Basic Equipment for SA871 Spec. No. 568048-02

Item Qty Article No. Name Remarks

1 1 1765928-01 Valve Block 2 1 1763911-03 Flexible connection For SA871

1 1763911-02 Flexible connection For SA636

3 2 1763911-04 Flexible connection 4 3 551217-10 Spade connection

Page 29

Page 30

Complete Valve Block, Oil DN 40 (for SA871)

REF. 567854, REV. 2

Page 31

Basic Equipment for SA871 Spec. No. 567854-18

Item Qty Article No. Name Remarks 1 1 1766090-01 Valve Block 2 1 1764760-87 Water Transducer 3 1 1766444-02 Valve 4 2 569712-01 Rectangular connector 5 1 1762152-01 Angular Coupling 6 2 1766102-02 Non-Return Valve 7 1 1764733-06 Pneumatic Change Over Valve 8 1 1764621-01 Shut-Off Valve 9 1 1764011-01 Silencer

10 1 1763492-01 Elbow 11 2 1763780-03 Nipple 12 2 1765082-09 Nipple 13 2 1763903-03 Needle Nalve 14 2 1765897-01 Pressure Transmitter 15 2 1765911-01 Elbow 16 2 543054-05 Pressure Gauge, including

Ball valve (569304-01)

17 1 1764439-80 Temperature Sensor 18 1 1762672-01 Hexagon Plug 19 1 1766956-81 Connection Kit, oil only for 567854-18 20 3 1762751-10 Flange 21 1 1766811-06 Throttle Washer only for 567854-18 22 8 1765908-02 Gasket 23 1 53500472-02 Cable 19 24 1 1765934-01 Flexible connection 25 8 2210462-10 Screw 26 40 70490 Washer 27 8 2210462-33 Screw 28 16 221803-34 Nut 29 8 2210462-28 Screw 30 1 1761834-03 Copper Washer 31 2 1761834-06 Washer 32 1 569712-01 Rectangular connector 33 1 1765897-01 Pressure Transmitter 34 1 1763903-03 Needle Valve 35 1 1761834-06 Washer 36 1 1765082-09 Nipple 37 1 1761834-03 Copper Washer 38 4 53551716-02 Washer 39 2 53551716-02 Washer

Page 32

Complete Valve Block, Oil DN 25 (for SA836)

REF. 567802, REV. 3

Page 33

Basic Equipment for SA871 Spec. No. 567854-18

Item Qty Article No. Name Remarks 1 1 1766090-01 Valve Block 2 1 1764760-87 Water Transducer 3 1 1766444-02 Valve 4 2 569712-01 Rectangular connector 5 1 1762152-01 Angular Coupling 6 2 1766102-02 Non-Return Valve 7 1 1764733-06 Pneumatic Change Over Valve 8 1 1764621-01 Shut-Off Valve 9 1 1764011-01 Silencer

10 1 1763492-01 Elbow 11 2 1763780-03 Nipple 12 2 1765082-09 Nipple 13 2 1763903-03 Needle Nalve 14 2 1765897-01 Pressure Transmitter 15 2 1765911-01 Elbow 16 2 543054-05 Pressure Gauge, including

Ball valve (569304-01)

17 1 1764439-80 Temperature Sensor 18 1 1762672-01 Hexagon Plug 19 1 1766956-81 Connection Kit, oil only for 567854-18 20 3 1762751-10 Flange 21 1 1766811-06 Throttle Washer only for 567854-18 22 8 1765908-02 Gasket 23 1 53500472-02 Cable 19 24 1 1765934-01 Flexible connection 25 8 2210462-10 Screw 26 40 70490 Washer 27 8 2210462-33 Screw 28 16 221803-34 Nut 29 8 2210462-28 Screw 30 1 1761834-03 Copper Washer 31 2 1761834-06 Washer 32 1 569712-01 Rectangular connector 33 1 1765897-01 Pressure Transmitter 34 1 1763903-03 Needle Valve 35 1 1761834-06 Washer 36 1 1765082-09 Nipple 37 1 1761834-03 Copper Washer 38 4 53551716-02 Washer 39 2 53551716-02 Washer

Page 34

Page 35

Page 36

Page 37

Page 38

Page 39

Page 40

Page 41

Page 42

Page 43

Page 44

Shut-off Valve G 1/2 for SA871/836

REF. 1764621, REV. 1

Article No. Name

1764621-01 Normally closed valve

Technical Data Media Operating media

Water, oil Air operated, 420 - 800 kPa (4,2 - 8 bar)

Material Housing: Sealing:

Brass Viton rubber

Weight 1,1 kg

Dimensions See Dimension drawing

Mounting style Valve may be mounted in any position.

Page 45

Pressure Transmitter for SA871/836

REF. 1765897, REV. 4

Article No. Name Type 1765897-01 Pressure transmitter with contact 0-4 bar (relative)

Ambient temperature max. 85ºC

Media temp. with needle valve -25ºC to +120ºC

Pressure range (-01, -02) 0-6 bar relative

Pressure range (-03) 0-4 bar relative

Outsignal 4-20 mA

Housing material Stainless steel

Power supply 12,5-28 VDC, max. 28 mA

Electric connection acc. to DIN 43 650-A

Accuracy + 0,1% FS

Hysteresis < + 0,1% FS

Enclosure IP 65

Weight 0,16 kg

Page 46

Flexible hose, water for SA871/836

REF. 1765934, REV. 3

Article No. Name Length (L)

1765934-01 Flexible hose, water 350+5

Technical Data

Media Water

Media temperature Max. 80°C

Media pressure Max. 15 bar

Material Hose Connection Gasket

Nitrile rubber with hose braide of galvanized steel wire Ni. plated brass Fibre

Hose inner diam. Ø12

Page 47

Page 48

Page 49

Page 50

Page 51

Page 52

Page 53

SEPARATOR FOR G/E L.O

PA625

Page 54

System Data for G/E L.O, PA625

Media Fuel oil and lube oils for diesel engines

Feed density,max. 991kg/m³ at 15°C

Viscosity, max. 50 cSt av 100°C (600 cSt at 50°C)

Pressure: - Oil inlet Max. 2 bar at separator inlet

- Oil outlet Max. delivery height 2.5 bar

- Sludge outlet from separator Open outlet

- Water outlet Open outlet

Separated water Max. 4 bar

Feed temperature, max. 100°C

Ambient temperature Min. +5°C, max. +55°C

Discharge volume 1.7 litre/discharge

Operating water pressure Min. 2 bar, max. 6 bar

Operation water temp. Min. +5°C, max. +55°C (unheated water)

Operating water consumption (without make-up water)

2.9 litre/discharge

Make up water 1.1 litre/hour

Operating water flow to SV 10: 15 l/m

to SV 15: 11 l/m

to SV 16: 2.8 l/m

Air quality Instrument air

Air pressure Min. 5 bar, max. 7 bar

Mains supply voltage 3x440 V ± 10%

EPC supply voltage (from starter) 230 V ± 10% A, max fuse 10 A

Control voltage, operating 24 V AC

Power consumption, startup 7.2 kW

Power consumption, idling/max. capacity 2.5 kW/4.9 kW

Frequency 50 or 60 Hz ± max. 5%

Enclosure class Min. IP 54

Storage time before use (with bowl removed) Max. 6 months

Storage temp. Min.+ 0°C, max. + 70°C

Storage humidity Relative humidity (RH) 10%- 95% Non Condensing

Service Intervals: Note! Regularly check connections. Tighten if necessary.

- Separator Inspection every 4000 hours or 6 months operation

Overhaul every 12000 hours or 18 months operation

Page 55

Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval

1 Oil Separators - 4 PA

MDPC Acrobat Enclosure

Page: 1

1.4.4 Flow chart, PA 625

Ref. 573719 rev.0

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 56

Marine & Diesel Product Catalogue © Copyright 2005 Alfa Laval

1 Oil separators - 4 PA

MDPC Acrobat Enclosure

Page: 1/1

1.4 Mounting drawing, PA 625 JIS

Ref. 573533 Rev. 3

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 57

Equipment for Separation System PA 625 Spec. No 574123-01

Qty Item

Per set Per ship

Article No. Name Remarks

1 1 1 881201-04-01 Separator P 625 --

1 1 1817337-02 System Manual English

2 1 1 567940-08 Valve Block Water --

3 1 1 574090-81 Oil Ancillary ( LO ) JIS 4 1 1 573623-80 Discharge pipe JIS

5 1 1 568304-04 EPC 50 P-controller --

6 1 1 568307-02 Set of labels

7 1 1 558533-81 Tool Box --

1 1 1763946-01 Emergency stop enclosed Loose supply

Page 58

Technical Data for P625 Sludge and water space 1.7 litres

Sludge volume 0.71 litres

Motor power 60 Hz

6.4 kW

Power consumption Idling Max

2.5 kW 4.9 kW

Revolutions The prescribed revolutions of the bowl, which must not be exceeded, is stamped on the name plate of the machine.

Table of rpm at

Bowl speed Motor speed

60 Hz 12086 3600

Running up time min. 100, max. 120 seconds

Stopping time min. 18, max. 22 minutes

Lube oil in frame 1.7 litres

Bowl material AL 111 2377-02

Weight separator without motor 285 kg

Weight motor 33 kg

Bowl weight 37 kg

Complete separator denomination PX 204 SGT-21

Art. No. P 625 881201-04-02

Page 59

Marine & Diesel Product Catalogue ©Copyright 2005 Alfa Laval

11 Others- 1 Components - 1 Separators - 2 P-separators

MDPC Acrobat Enclosure

Page: 1/1

11.1.1.2 Basic size drawing, P 625

Ref. 574932 rev. 1

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 60

Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval

11 Others - 1 Components - 1 Separators - 2 P-separators

MDPC Acrobat Enclosure

Page: 1

11.1.1.2 Foundation drawing, P 625

Ref. 567099 rev.0

Marine & Diesel Product CatalogueIllustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.We reserve the right to change such specifications when necessary.

Page 61

Electric motor for PA625, 5,5-6,4 kW, 2835-3400 rpm

Dimension Drawing

REF. 565595, REV. 7

Page 62

Technical data Type M3AA 112 MB

Size 112 MB

Poles 2

Starting current Increasing from 12A to 15A during 2 minutes starting

Mechanical power at drive end 4.2 kW

Winding heating capacity 36V/150VA/50W, calc. current 2.8A

Insulation Class F

Bearings D-end N-end

6206 - 2Z/C3 6206 - 2Z/C3

Standard IEC 34-series, 72, 79 & 85

Method of cooling IEC 34-6, IC 411

Enclosure IEC 34-5 See Dimension drawing

Cable connection Knockout openings for M20 + M25 cable glands on both sides

Weight 33 kg

Dimensions See Dimension drawing

Mounting style IEC 34-7

Document no. 565595

Article No. kW * rpm Hz V A cos j Is

I Remarks

565595-11 6,4 3400 60 440 Y 10,5 0,93 7,7

Page 63

ANCILLARY PARTS

for G/E L.O (PA625)

Page 64

Valve Block, water for PA 625 Spec. No. 567940-08

REF. 567940, REV. 0

Item Qty Article No. Name Remarks

01 1 1765927-01 Valve block, water --

02 1 1766037-09 Flow valve 15,0 l/min

03 1 1766037-02 Flow valve 11,0 l/min

04 1 1766037-03 Flow valve 2,8 l/min

05 3 551228-13 Connecting for Solenoid valve --

08 1 1765934-04 Flexible connection --

09 1 1765937-01 Flexible connection --

Page 65

Solenoid Valve Block, Water for PA625

Article No. Name Remarks

1765927-02 Valve block, water Voltage 24 V 50/60 Hz

Technical Data Media Media, fresch water max. 10OC dH

Media temperature Min. 5OC, Max. 55OC

Water pressure 200-600 kPa (2-6 bar)

Ambient temp. Min. 10OC, Max. 55OC

Material Body: Resilients:

Brass NBR (Buna - N)

Power consumption 6-9 Watts

Connection acc. to DIN 43 650 - A

Cable connection Pg 11 (for cable Ø9-Ø11

Enclosure IP 65

Mounting style Upright as shown

Weight 2,8 kg

Dimensions See dimension drawing

Page 66

Dimension Drawing

REF. 1765927, REV. 9

Page 67

Flexible hose, water for PA625

REF. 1765934, REV. 3

Article No. Name Length (L)

1765934-04 Flexible hose, water 1200+10

Technical Data

Media Water

Media temperature Max. 80°C

Media pressure Max. 15 bar

Material Hose Connection Gasket

Nitrile rubber with hose braide of galvanized steel wire Ni. plated brass Fibre

Hose inner diam. Ø12

Page 68

Page 69

Oil Ancillary Kit for PA625

REF. 574090, REV. 0

Oil Ancillary Kit Spec. No. 574090-81 Item Qty Article No. Name Remarks

1 1 1764439-80 Temperature sensor G 1/2

2 1 573699-81 3-way valve complete, DIN, including: - Pneumatic 3-way valve (1764733-02) - 3-way electric valve (574409-01) - Mounting parts

DN25

3 1 573690-80 Connection flange JIS

4 1 573695-80 Flexible hose G 1 - G 1

5 2 546629-35 Rectangular ring 6 1 574849-80 Pressure transmitter complete, incl:

- Pressure transmitter w. contact (574840-02) - Needle valve (1763903-03) - Mounting parts

-1/+5 bar

8 1 573695-80 Flexible hose G 1 - G 1

9 2 546229-35 Rectangular ring 10 1 574849-80 Pressure transmitter complete, incl:

- Pressure transmitter w. contact (574840-02) - Needle valve (1763903-03) - Mounting parts

-1/+5 bar

11 1 573690-80 Connection flange JIS, G1, 25A, 10K

12 1 1762570-02 Regulating valve DN25, JIS

Page 70

Page 71

Page 72

3-way Electric Solenoid Valve for PA625 Dimensions

REF. 574409, REV. 4 Technical Data Media Air

Air pressure Max. 20 bar

Ambient temperature Max. +50°C

Orifice Ø1,5

Power consumption, nom. 7,5 W

Cable gland PG 11 for cable Ø9-Ø11

Enclosure IP 65

Material Body Seals

Brass FKN (Viton)

Operation Normally closed

Weight 0,35 kg

Type EV310A-NC Man

Dimensions See Dimension drawing

Article No. Name D Remarks

574409-01 3-way electric solenoid valve ISO- G 1/4 --

Page 73

Flexible hose (oil/water) G 1 for PA625

REF. 573695, REV. 1

Technical Data

Media Mineral oil, water

Media temperature 98OC

Media pressure Max. 0,6 MPa (6 bar)

Nom. bend radius 290 mm

Material Inner tube Braiding Connections

Stainless steel Stainless steel Steel

Page 74

Pressure transmitter for PA625

REF. 574840, REV. 0

Article No. Name

574840-02 Pressure transmitter with contact

Technical Data

Ambient temperature max. 85ºC

Media temp. with needle valve -25ºC to +120ºC

Pressure range -1/+5 bar relative

Outsignal 4-20 mA

Housing material Stainless steel

Power supply 12,5-28 VDC, max. 28 mA

Electric connection acc. to DIN 43 650-A

Accuracy + 0,1% FS

Hysteresis < + 0,1% FS

Enclosure IP 65

Weight 0,16 kg

Page 75

Page 76

Page 77

Page 78

Page 79

Page 80

Page 81

Page 82

BY CONTROLS, INC. 2005-12-28

REGULATING VALVE SPECIFICATION SHEET CUSTOMER HYUNDAI SHIP NO. 1682/4/6, 1683/5/7 P.O.R. No.

TYPE Press. Reducing Valve

VALVE NO.

DESCRIPTION 2-way , Globe

Q'TY / SHIP 1

SERVICE

MODEL RV02

CLASS. CERT. MTR

Fluid Condition Fluid WATER

Stats / Mol wt, Sp, gr, Vis. L /

Temp. (In / Out) - / 20 ℃

Working P. (Min/Nor/Max) / / 8.0 ㎏/㎠

Inlet Press.(Max/Nor.) 8 / ㎏/㎠

Differential Pressure 3.0 ㎏/㎠

Secondary Pressure 5.0 ㎏/㎠

Flow Rate ㎥/h

Calculated Cv 0.00

Noise (dBA) - dBA

Body Valve Size 25 A

Inlet JIS 16K FF

Outlet JIS 16K FF

Material (Body / Trim) BC6 / SUS304

Design Pressure 16 ㎏/㎠

Design Temperature 100 ℃

Rated Cv 3.5

Valve Capacity 5.19 ㎥/h

Applicable Code -

Actuator Operated Type Direct

Actuator Type Diaphragm

Accessory Y-Type Strainer No

Spare Parts Disc Rubber 1ea / Ship

O-Ring

Diphragm 1ea / Ship

Paint(Outside) N/A

Remarks

1.00

Connection

8K->5KPress. Reducing V/V

8.0

OFFICE : #850-2, CHEONGCHON-RI, CHILLYE-MYUN, GIMHEA-SI, GYEONGSANGNAM-DO, KOREA, 623-880 TEL:(055)345-6110 FAX:(055)345-6115

Page 83

Page 84

Emergency stop (Loose supply) For SA836/871, PA625

REF. 1763946, REV. 2

Complying with Classification Societies´ requirements. Yellow plastic enclosure and red operator. Turn operator to reset.

Voltage Nominal operating voltage

660 V AC

Current Nominal operating current

2,5 A at 380 V AC

Enclosure IP 65 to IEC 529

Cable connection 2 connections

Min. Ø7mm Max. Ø17 mm

Ambient temperature -25OC to +60OC

Dimensions See Dimension drawing

Article No. 1763946-01

Page 85

Tool Box for SA871/836, PA625

REF. 558533

Article No. Name B L H

558533-81 (for PA625/SA836) Tool box, small 400 500 200

558533-82 (for SA871) Tool box, extra large 600 900 300

Material Carbon steel

Weight: Extra large box: Small box:

30 kg 11 kg

Colour Acc. to Munsell 7,5 BG 7/2

Page 86

ITEM DOCUMENT No. SET(S)/SEP SET(2)/SHIP

SA871 576452-06 1 3

SA836 576452-02 1 2 Commissioning Kit

PA625 576452-09 1 2

SA871 561614-18 - 1

SA836 561614-14 - 1

Tool

PA625 561614-12 - 1

SA871 SA871AC 1 3

SA836 SA836AC 1 2 Accesssory

PA625 PA625AC 1 2

SA871 1 3

SA836 1 2

Motor Bearing

PA625 1 2

SPARES, TOOLS & ACCESSORY

Page 87

1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE

32 1811013-02

1.8 Commissioning kit

Machine unit number or Subassembly description

576452Ref Part No Description -06 Notes

Quantity1 260104 73 O-ring 4 Oil pipe/ Connecting housing2 260104 22 O-ring 2 Water pipe/ Connecting housing3 223406 15 O-ring 2 Inlet and outlet pipe/ Connecting housing4 223406 24 O-ring 2 Inlet and outlet pipe/ Connecting housing5 563851 01 Splash sealing 1 Inlet and outlet pipe

Page 88

1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE

36 1811013-02

1.10Set of tools

Machine unit number or Subassembly description

561614Ref Part No Description -18 Notes

Quantity1 567345 80 Pin spanner 1 Fan1 A 260121 62 Cylindrical pin 22 564027 80 Puller 1 Spindle pulley/ Top, neck bearing2 A 561829 03 Screw 13 564798 01 Key 1 Bottom bearing housing4 561439 04 Drift 1 Bottom bearing5 563084 80 Puller 2 Neck bearing cover5 A 221040 05 Screw 15 B 221035 46 Screw 16 574604 80 Tool for coupling 1 Motor/ Coupling hub6 A 573552 01 Screw 16 B 573554 01 Nut 16 C 573558 01 Plug 16 D 223404 20 O-ring 17 567074 80 Lifting tool 1 Distributor/ Bowl spindle8 561584 84 Puller 1 Bowl body9 564099 02 Spanner 1 Nut/ Discharge slide

10 260154 02 Lifting eye bolt 211 561607 84 Puller 1 Discharge slide/ Bowl body11 A 564106 01 Support ring 111 B 221040 43 Screw 112 221716 02 Screw 6 Lock ring/ Bowl body13 564073 01 Mounting tool 1 Coupling bearing14 571026 81 Compressing tool 1 Bowl disc stack14 A 571026 80 Compressing tool 114 B 572145 02 Clamp 314 C 572163 01 Screw 314 D 2210462 04 Screw 314 E 572162 02 Screw 314 EA 260150 35 Screw 115 39034 Hook spanner 1 Nut/ Inlet and outlet pipe16 567076 01 Pin 1 Distributor17 63366 Hexagon socket head key 1 Lock ring/ Bowl body18 566452 01 Sleeve 1 Neck bearing19 566628 01 Chisel 1 Seal ring

Page 89

SEPARATOR ACCESSORY LIST

Separator Type : SA 871Set/Ship :

< LOOSE PARTS FOR ONBOARD SHIP >

No. Name Article No. Q'ty/Set Remark

1 Bowl disc 563491 81 2

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 041123 SSK YHM SA871AC.XLS

3

Page 90

1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE

22 1811025-02

1.8 Commissioning kit

Machine unit number or Subassembly description

576452Ref Part No Description -02 Notes

Quantity1 26010422 O-ring 4 Oil pipe/ Connecting housing2 22340451 O-ring 2 Water pipe/ Connecting housing3 74067 O-ring 2 Inlet and outlet pipe/ Connecting housing4 22340627 O-ring 2 Inlet and outlet pipe/ Connecting housing5 56331601 Splash sealing 1 Inlet and outlet pipe

Page 91

1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE

28 1811025-02

1.11Set of tools

Machine unit number or Subassembly description

561614Ref Part No Description -14 Notes

Quantity1 56159380 Puller 1 Spindle pulley/ Neck bearing1A 56182901 Screw 12 56136902 Spanner for nut 1 Nut/ Discharge slide3 57505581 Compressing tool 1 Disc stack3A 57505580 Compressing tool 13B 57508302 Clamp 33C 57509801 Screw 33D 22104552 Screw 33E 56155102 Screw 34 56158480 Puller 1 Bowl body5 57273080 Pin spanner 1 Fan5A 26012156 Cylindrical pin 26 56160780 Puller 1 Discharge slide6A 56161001 Support ring 16B 22104043 Screw 17 26015401 Lifting eye bolt 28 22170605 Screw 6 Lock ring/ Bowl body9 54845780 Tool for belt pulley 1 Motor/ Coupling9A 22340613 O-ring 1

10 56700880 Lifting tool 1 Distributor/ Bowl spindle10A 26015402 Lifting eye bolt 111 56143901 Drift 1 Bottom bearing12 56467901 Key 1 Bottom bearing housing13 56308480 Puller 2 Neck bearing cover13A 22104005 Screw 113B 22103546 Screw 114 54804301 Mounting tool 1 Coupling bearing15 52739511 Hook spanner 1 Nut/ Inlet and outlet pipe16 66414 Hexagon socket head key 1 Lock ring/ Bowl body17 56644101 Sleeve 1 Neck bearing18 56661401 Chisel 1 Seal ring19 56700901 Pin 1 Distributor

Page 92

SEPARATOR ACCESSORY LIST

Separator Type : SA 836Set/Ship :

< LOOSE PARTS FOR ONBOARD SHIP >

No. Name Article No. Q'ty/Set Remark

1 Bowl disc 563089 80 2

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 011105 SSK BCI YHM SA836AC.XLS

2

Page 93

SEPARATOR SPARE PART LIST ( COMMISSIONING KIT )

Separator Type :

Set/Ship :

No. Description Location Article No. Q'ty/Set Remark Work'g Spare

1 O-RING In- and outlet pipe/Support ring 1 1

2 O-RING In- and outlet pipe/Connecting housing 2 2

3 O-RING Connecting housing/Support ring 1 1

4 O-RING Inlet bend/In- and outlet pipe 1 1

99 Exploded view 1 1

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 050511 SSK SSK SRJ PA625CK.XLS

577184

223406 26

223406 25

223406 29

223406 16

-

PA 625

: 576452-09Document No.

Page 94

PA 625 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR

1.12Set of toolsWithout hydraulic tool for coupling

Machine unit number or Subassembly description

561614-Ref Part No Description -12 Notes

Quantity1 565879 80 Puller 1 Spindle pulley/ Top bearing1 A 561829 01 Screw 13 564358 02 Spanner for nut 1 Nut/ Discharge slide4 575125 81 Compressing tool 1 Disc stack4 A 575125 80 Compressing tool 14 B 575083 02 Clamp 34 C 575098 01 Screw 34 D 221045 52 Screw 34 E 561551 02 Screw 35 561584 85 Puller 1 Bowl body6 565857 80 Pin spanner 1 Fan7 561607 85 Puller 1 Discharge slide/ Bowl body7 A 564360 01 Support ring 17 B 221040 43 Screw 18 260154 01 Lifting eye bolt 29 548050 04 Spanner 1 Nut/ Inlet and outlet pipe

10 574348 80 Tool for coupling 110 A 574346 01 Screw 110 B 574347 01 Nut 110 C 565889 01 Plug 110 D 223404 13 O-ring 111 567010 80 Lifting tool 1 Distributor/ Bowl spindle12 561439 01 Drift 1 Bottom Bearing13 569695 01 Key 1 Bottom Bearing Housing14 563084 80 Puller 2 Neck Bearing Cover14 A 221040 05 Screw 114 B 221035 46 Screw 115 221706 05 Screw 6 Lock ring/ Bowl body16 66414 Hexagon socket head key 1 Lock ring/ Bowl body17 566458 01 Sleeve 1 Neck bearing18 566646 01 Chisel 1 Seal ring19 566897 01 Mounting tool 1 Coupling bearing20 575175 01 Pin 1 Distributor

Page 95

SEPARATOR ACCESSORY LIST

Separator Type : PA 625Set/Ship : 2

< LOOSE PARTS FOR INSTALLATION OF SEPARATOR >

No. Name Article No. Q'ty/Set Remark

< LOOSE PARTS FOR ONBOARD SHIP >

No. Name Article No. Q'ty/Set Remark 1 Bowl disc 564094 80 2

2 Gravity disc Ø 77 mm 575457 02 1

3 Gravity disc Ø 70,9 mm 575457 03 1

4 Gravity disc Ø 61,6 mm 575457 05 1

5 Gravity disc Ø 58,2 mm 575457 06 1

6 Gravity disc Ø 55,5 mm 575457 07 1

7 Gravity disc Ø 53,3 mm 575457 08 1

8 Gravity disc Ø 51,5 mm 575457 09 1

9 Gravity disc Ø 50,1 mm 575457 10 1

10 Gravity disc Ø 48.7 mm 575457 11 1

11 Gravity disc Ø 47,3 mm 575457 12 1

12 Gravity disc Ø 45,8 mm 575457 13 1

13 Gravity disc Ø 39 mm 575457 01 1 Clarifier disc

14 Level ring ¯ 53 mm 574864 03 1 For clarifier

15 Height adjusting ring 564188 01 1

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 060328 SSK SSK PA625AC.XLS

Page 96

SPARE PART LIST(MOTOR BEARING OF SEPARATOR )

Qty Item

Per set Per ship

Separator Article No. Bearing type Remarks

1 3 548051-43 6310-2Z/C3 D-end 1 1 3

SA871

548051-23 6209-2Z/C3 N-end

1 2 548051-04 6208-2Z/C3 D-end 2

1 2

SA836

548051-45 6206-2Z/C3 N-end

1 2 548051-45 6206-2Z/C3 D-end 3

1 2

PA625

548051-45 6206-2Z/C3 N-end

Page 97