Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements -...

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Engineering - Service - Audits Filtration - Purification - Separation Compressors - Chillers

Transcript of Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements -...

Page 1: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

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Page 2: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Who are we?

Mission Statement

Quality Policy

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Founded in 2005, Beta Solutions is a specialist in compressors, filtration, separation and measurement systems for compressed air, compressed gas and compressed natural gas. We provide chillers (cooling water aggregates) for industrial applications.

Beta Solutions offers high quality filtration and treatment systems for compressed air, process application, vacuum applications and niche markets such as ammonia and refrigerant gas applications, bio-gas upgrading and nitrogen generation packages (membrane, PSA, TSA and VPSA).

We specialize in the supply of customized PED 97/23/EC and ASME VIII div. 1 code vessels with U stamp and national board registration, PD5500, stoomwezen and AD merkblader and offer inspections to DNV, BV, Germanischer Loyd and Rina.

Beta Solutions has a multi-disciplinary team of scientists and engineers committed to the technical support of our products. Providing pro-active practical support in all areas. The aim is to improve economy of filter use and to improve product yield and quality. We understand the practical needs within the process. If system performance is found to be out of specification, or showing deviation from the norm, you can count on active support on-site to identify and resolve problems.

We offer a full range of original or alternative filter elements that perform “equal to or better” than the original manufacturers elements, in accordance with ISO8573-1:2010 (E) and ISO12500-1:2007. We provide filters for FST, Walker Filtration, Zander (Parker), Pall, Sartorius, Millipore, Domnick Hunter (Parker), SPX and Deltech, Ultrafilter (Donaldson), Kaeser, Atlascopco, Balston (Parker), Bea Filtri, Compair (Gardner Denver), Becker pumps, CTA, Dollinger (SPX), Edwards, Finite (Parker), Gardner Denver, Gemoc, Hankinson (SPX), Hiross (Parker), HPC, Hydrovane, Ingersoll Rand, Lacy Hubert, Mattei, Mils, MTA, Norgren, pneumatic products and many other filter brands.

We provide assistance with the measurement and control of your technical gases using a full range of Wobbe Index Calorific value, IR and Vortex or Rota flow meters. In addition, we design and manufacture filtration, gas generation and process cooling skids and are also specialized in the supply of process cooling water aggregates (chillers).

The products and services that we provide are well established, internationally recognized and supplied to major customers, especially in onshore and offshore petrochemical production plants, chemical and pharmaceutical industries. We also have a proven track record of successful references in food and beverage, glass and metal manufacturing industries.

Our customers rely on our superior technical capability and exacting manufacturing standards. They are guaranteed superior value, high quality, exceptional service and tailored solutions.

Our mission is clear, we aim at being preeminent in the compression, filtration and separation of technical gases and in the supply of added value and superior products, solutions and services to our customers.

We distinguish ourselves by our product knowledge which is not limited to the products that we sell. Our added value is the independency that we offer. We supply the best products on the market.

We do not limit our business to a selected area, we pursue our customers worldwide.

Focus on filtration, separation, purification and cooling of technical gases and liquids, customer value, commitment and passionate people.

We set ourselves the highest possible standards and certification ISO9001:2008 and VCA**.

All of our suppliers are certified with the international quality management standard ISO 9001 which demonstrates our dedication to continual quality improvement and business excellence. It is also testimony to our ability to consistently provide products that meet regulatory requirements.

Independently tested and validated.

All of our products are designed, manufactured, tested and validated to the relevant international standards including:

Compressed air purity standard, compressed air filter testing, pressure equipment directive, breathing air standards or European pharmacopoe-ia. bacterial challenge test according to the HIMA/ASTM F 838-05 guidelines.

The bio-safety of all materials used in the manufacture of our filter cartridges is assured by FDA approval, USP Class VI and meets or exceeds the latest EC Directives for Food Contact.

Page 3: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Online support, service & commissioning

Our European Service Department offers an intensive service program for all our products, especially for desiccant compressed air dryers, breathing air generators, technical gas generators and filtration units. Our company offers an extensive service program for compressors and a wide range of refrigerant applications such as refrigerant dryers and cooling water aggregates.

Our company has a proven record of satisfied customers that rely on our excellent knowledge in the field of service of compressed air dryers from FST, Walker Filtration ltd, Donaldson Ultrafilter, Parker Zander, Atlas Copco, Deltech, SPX and Hankinson, Ingersoll Rand.

Beta Solutions has a multi-disciplinary team of scientists and engineers committed to the technical support of our products. Providing pro-active practical support in all areas. The aim is to improve economy of filter use and to improve product yield and quality. We understand the practical needs within the process. If system performance is found to be out of specification, or showing deviation from the norm, you can count on active support on-site to identify and resolve problems.

Thanks to our efficient stock management we are able to provide spare parts and equipment in a short timespan considering the nature of the requested part. This advantage also allows us to plan repairs or revisions on a short notice.

Maintenance on compressor packages :- Oil free and oil lubricated screw compressors up to 315 kW- Piston compressors- Scroll compressors- Turbo compressor- Filtration of cooling packages (Ammonia, propane, CO², freons, ...)

Maintenance on chillers, refrigerant dryers & cooling towers- Maintenance on a wide range of chillers, refrigeration dryers and cooling towers- Extensive support on chillers, refrigerant dryers and cooling towers

Maintenance on adsorption dryers, breathing air generators & nitrogen generators- Maintenance on different groups of adsorption dryers such as heatless- , heat regenerated, vacuum heat regenerated, internal heat regenerated and HOC- Maintenance on specials like breathing air generators and PSA nitrogen generators- Different desiccants such as: WS-pearls (silica gel), N-pearls, MS-pearls, AA-pearls, blue gel, diamond gel, activated carbon and carbon molecular sieve

Condensate removal, separation and purifica-tion- Service sets for condensate valves and automatic condensate purges- Service packs for oil water separators- Service packs for membrane separators and a wide range of splitting agents for the removal of oil from condensate

International certificates & approvals

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Page 4: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Our Products

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Compressed air filter elements- Energy saving filter elements with the lowest pressure drop available on the market.- Pleated filter elements available for all your existing filters- Depth filtration - Activated carbon filtration Process- Sterile filtration- Tested and validated according to ISO 8573-1 : 2010 and ISO 12500-1 : 2007

Refrigerant gas filtration- Full range of original or equivalent refrigerant coalescor filters for large scale refrigerant systems for use with ammonia gas (R717), freon gas, CO2 (R744) and propane.- Wide range of flanged filter housings

Bio-gas filtration- Specific design to PED for hazardous gases- Filter elements available with retention down to 0.2µm- Customized design meeting EX classifications- For high pressure and low pressure biogas applications

Compressed air filter housings- Made from high quality corrosion resistant materials- Wide range of choice between threaded and flanged housings- Wide range of material choices; 1.4404 (SS316L) - 1.4301 (SS304)hastelloy, titanium, zirconium, carbon steel and many others.- Wide range of welding procedures (GMAW, GTAW, ... )- Wide range of pressure design codes such as; PED 97/23/EC - ASME VIII div.1 - U stamp with NB, GL, BV, DNV, Rina, China stamp, ...

Vacuum pump filtration- A wide range of high efficiency filters for vacuum pump applications such as vacuum pump exhaust filters, vacuum pump protection filters and vacuum pump suction filters- A full range of equal of better alternative filter elements for Rietschle, Becker, Leybold, Edwards, Hydrovane, Lacy Hulbert, Mattei and many other vacuum pump manifacturers

Sterile filtration for process applications- For air and liquid applications- Full range of filter cartridges from 2.5 up to 40 inch- Different filtration media such as PTFE, PP, Borosilicate, 316L stainless steel, PES, Cellulose acetate/nitrate, glass microfiber, polyester and sintered steel- Retention grades from 0.01µm up to 25µm- Different end caps- Full range of alternative elements- The bio-safety of all cartridges is assured by FDA approval, USP Class VI and meets or exceeds the latest EC Directives for Food Contact

Page 5: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Our Products

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Refrigeration dryer- TMS (Thermal Mass) Principle- Up to 60% energy savings with TMS and hot gas bypass valve- Internationally recognized- Wide range of options - Pressure design PN16- Pressure dew point down to +3°C- Specially designed solutions for sea vessels and offshore- Full range of international pressure design codes such as PED97/23/EC, ASME VIII Div. 1, DNV and other on request

Adsorption Dryers- Energy efficient adsorption solutions- 5 types of adsorption dryers with a pressure dew point down to -70°C - Wide range of material choices; 1.4404 (SS316L) - 1.4301 (SS304)hastelloy, titanium, zirconium, carbon steel and many others.- Cold regenerated, internally heated, externally heated, vacuum and Heat of compression regeneration solutions.- Wide range of desiccant fillings such as WS- and N pearls (silica gel), activated alumina, molecular sieve and many others on request- Professional support and service on all brands and types.- Specially designed solutions for sea vessels and offshore- Full range of international pressure design codes such as PED97/23/EC, ASME VIII Div. 1, DNV and other on request- Various pressure norms from PN 6 up to PN 500 - Possibility to combine with an activated carbon tower to absorb oil vapors, water vapors, hydrocarbons and odors

High pressure refrigerant dryers- High energy savings are achieved by on/off cycling principle, based on the effective air flow- Pressure dew point down to +3°C- Pressure design up to PN 500- Specially designed solutions for sea vessels and offshore- Full range of international pressure design codes such as PED97/23/EC, ASME VIII Div. 1, DNV and other on request

High pressure adsorption dryers- High pressure adsorption dryers up to 500 barg- Special solutions for technical gases such as nitrogen, CO² and helium- Wide range of manufacturing and welding procedures- Wide range of material choices; 1.4404 (SS316L) - 1.4301 (SS304)hastelloy, titanium, zirconium, carbon steel and many others.- Specially designed solutions for sea vessels and offshore- Full range of international pressure design codes such as PED97/23/EC, ASME VIII Div. 1, DNV and other on request- Various pressure norms from PN 6 up to PN 500 - Possibility to combine with an activated carbon tower to absorb oil vapors, water vapors, hydrocarbons and odors

Breathing air generators- Medical air according to the European Pharmacopoeia EN 12021 - Breathable air for workshop engineers- Different principles and solutions- Fixed and mobile generators- Full range of international pressure design codes- Electronic and pneumatic solutions for sea vessels and offshore

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Our products

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High pressure filters- Specially designed solutions for PET bottling, material pressure testing, sea vessels and offshore- Wide range of material choices; 1.4404 (SS316L) - 1.4301 (SS304)hastelloy, titanium, zirconium carbon steel and many others- Wide range of welding procedures (GMAW, GTAW, ... )- Wide range of pressure design codes such as; PED 97/23/EC - ASME VIII div.1 - U stamp with NB, GL, BV, DNV, Rina, China stamp, ... - Various pressure norms from PN 25 up to PN 1000

Chillers- Chiller units for small industrial applications up to 400kW cooling capacity- Adjusted to fit industrial needs of safety, precision, alarm contacts and international norms- 25 years of experience and service- Professional project assistance, installation and commissioning- Special designed solutions for laser applications, PET bottling, plastic industry and metal industry

Condensate drains- Choice of stainless steel, aluminum and synthetic coated materials for aggressive condensate- Systems are available with heating for frost protection- Easy maintenance - digital security level- Different condensate disposal principles such as time controlled and level controlled solutions- Wide range of pressure design codes- Various pressure norms from PN 6 up to PN 500

Condensate treatment- Activated carbon treatment for mineral oils- Membrane treatment for synthetic oils- Splitting agent solutions for the separation of homogenic condensate and for different kinds of homogenic oil water binded waste- Easy maintenance

Desiccant filling and activated carbon- We advise you the best desiccant for your adsorption dryer or applica-tion- Competitive rates- Maintenance can be carried out by us- Wide range of desiccant fillings such as WS and N pearls (silica gel), activated alumina, molecular sieve, activated carbon and many others on request

Lab gas filtration- Moulded tube technology- Pressure range from full vacuum to 350 barg- Gas analyzers and equipment protection from particulate contamination- Zeolite and activated carbon filled filter elements and coalescor depth filters to protect measurement devices from moisture, organic compo-nents and particulate

Page 7: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Our products

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High performance chillers- Cooling and heating capacity up to 2000kW- Combined heat and cold pumps- 25 years of experience and service- Professional assistance with your purchase- Wide range of cooling principles with a wide variety of freons and natural gases such as ammonia, CO2 and propane

Free coolers- Energy efficient solutions- Wide range of options- Professional project assistance, installation and commissioning- Different cooling principles such as open and closed circuits- Cooling capacity from 50kW up to 35000kW

Demister Packages- A wide range of demister packs such as mesh demisters, vane-packs, cyclone demisters mesh coalescers, plate-pack coalescers, pre-condition-ers, separators- Customized solutions available

Measurement and analysis equipment- Wide range of flow meters with different measurement principles- Wide range of Wobbe index calorific measurement devices - Wide range of leak measurement devices- Wide range of pressure measurement devices and gauges

Dust & air filtration- Wide range of filter bags, filter sleeves, filter mats, WAM filters, torit filters, viledon filters, camfill filters and many others- Customized solutions available

Technical gas generators- Wide range of technical gas generators:- Laboratory nitrogen, hydrogen, TOC removal, zero air generators- Nitrogen purity from 95% up to 99.999%- Convenient, reliable, safe and cost-effective methods of producing gases for scientific and industrial applications.- Production of analytical quality gases using proven methods of air separation, electrolysis of water and catalytic oxidation.- Wide variety of application designed solutions for GC detectors such as FID, EPD, ECD, TCD

Liquid filtration- Depth filtration - Cyclone filtration - Mechanical filtration - UV filtration down to 0.01µm- Sterile liquid filtration for food and beverage industry.- Automatic filters for cooling water systems- All other liquid filtration principles on request

Page 8: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Engineering and project realizations

Some Examples

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Beta Solutions is a specialist in the development of customized technical gas installations, containing compressed air or technical gas compres-sors, cooling water aggregates (chillers), gas mixing units, filtration equipment, gas analyzing systems and the installation and commissioning of the overall system.

We have a proven record of satisfied customers in Europe and Africa especially for high pressure and low pressure gas systems from 1 barg up to 1000 barg. Beta Solutions also specialize in the supply of gas generation systems that are provided as a plug and play SKID, built on metal frame with compressor, gas generator, filtration and drying systems.

We also extended our knowledge in the field of Bio-gas treatment systems for Bio-gas upgrading applications. Over the last years we supplied many customized low pressure and high pressure bio-gas filters and customized bio-gas cooling SKIDS, containing heat exchangers, cooling water aggregate skids (chillers), cooling water mixing components, electrical cabinet provided as a plug and play SKID.

We realized projects from 25K € up to +1M €

Project description: Engineering, production, installation and startup of high pressure helium recovery system for leak testing of equipment containing:- 4 helium compressors of 1800l/m - Final pressure 200barg. - 4 adsorption dryers and de-oiling filtration stations.- High pressure storage of 2400L @ 200 barg- Pressure reduction station 200barg/60barg- Helium gas storage balloon of 40m³ - filling pressure 25mbar- Dynamic gas mixing station 300nm³/h - 75% N² and 25% He- Factory built and tested solution in container, computer controlled and redundant system

Type of industry: Production of chillers and airco systems

Project value: + 1.1M € ( + 1.100.000.00 €)

Location: Belgium

Project description: Engineering, installation and 1000kW (1MW) Freecooler unit with step control, including piping, pump skid and frame, to provide cooled water to cool down compressors.

Type of industry: Glass manufacturing

Project value: + 80K € (+ 80.000.00 €)

Location: Belgium

Project description: Engineering, installation and startup of chiller unit with screw compressor containing inverter technology including piping. Cooling capacity 2x120kW at 7° cooling water temperature.

Type of industry: Glass Manufacturing

Project value: + 40K € (40.000.00 €)

Location: Belgium

Page 9: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Engineering and project realizations

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Project description: Engineering, installation and commissioning of a refrigeration dryer with flow of 6600 Nm³/h at 7 barg

Type of industry: Glass Manufacturing

Project value: + 20K € (20.000.00 €)

Location: Belgium

Project description: Engineering, production, and supply of 10 welded stainless steel filter housings designed for an offshore oil rig.- Design according to PED 97/23/EC- Including PED5500/LRQA design approval and 3rd party inspection.- Nominal volume flow 2200 Nm³/h.- Connection: DN80 150” WNRF.- Working pressure 10 barg.

Type of industry: Offshore oil and gas industry

Project value: + 50K € (50.000.00 €)

Location: Aberdeen, Brent oil field (Scotland)

Project description: Engineering, production, installation and commissioning of compressed air and nitrogen generator package SKID for food packaging containing:- 2 tropical version screw compressors 11kW @ 13barg- 2000L compressed air storage vessel- High temperature refrigerant dryer- Nitrogen generator 5nm³/h @ 99.999% purity- 500L nitrogen storage vessel- Factory built solution on SKID and on-site installation and commissioning

Type of industry: Dairy (milk powder packaging)

Project value: + 40K € (40.000.00€)

Location: Mali (Central West Africa)

Project description: Engineering, installation and commissioning of a Wobbe index heating value meter with pump SKID.- Wobbe index analyzer including auto calibration IP rating cabinet IP65.- Optional Density transmitter with lower accuracy 0.5% FS and updated signal (every 5s)- Optional Pump skid 0.6 barg to 2barg

Type of industry: Glass Manufacturing

Project value: + 25K € (25.000.00 €)

Location: Belgium

Page 10: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Engineering and project realizations

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Project description: Engineering, production, and supply of 8 welded stainless steel filter housings designed for medium instrument air.- Design according to ASME Section VIII Div. 1 latest edition with U-Stamp- Including 3rd party inspection required by U-Stamp.- Nominal volume flow 775 Nm³/h.- Connection: DN50 150WNRF.- Working pressure 8.5 barg.

Type of industry:On shore gas industry

Project value: + 30K € (30.000.00€)

Location: Turkmenistan, South Yoloten

Project description: Engineering, production, and supply of 7 welded stainless steel filter housings designed for medium instrument air.- Design according to ASME Section VIII Div. 1 - Including 3rd party inspection - Nominal volume flow 526 Nm³/h.- Connection: 1 ½” 150WNRF.- Working pressure 9 barg.

Type of industry: Onshore gas industry

Project value: + 25K € (25.000.00 €)

Location: In Aménas, Algeria

Project description: Engineering, production, and supply of 18 welded carbon steel filter housings designed for offshore shipbuilding.- Hull specified tag numbers.- Design according to AD2000.- Including DNV 3rd party inspection.- Nominal volume flow 2800 nm³/h.- Connection: DN 80.- Working pressure 8-10 barg.

Type of industry: Offshore shipbuilding

Project value: + 60K € (60.000.00 €)

Location: South-Korea

Project description: Engineering, production, installation and start-up of a bio-gas skid with an 8barg stainless steel heat exchanger.- Flow product gas 365kg/hour at 8barg- Chiller complete with pump, buffer vessel and expansion vessel.- Suitable to -20°C exterior temperature

Type of industry: Bio-gas

Project value: + 15K € (15.000.00 €)

Location: The Netherlands

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Engineering and project realizations

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Project description: Engineering, production, installation and start-up of a 5 stage filter unit.Filtration of oil and adhesive contaminants out of a polystyrene gas flow.- Flow rate 4000 Nm³/h- 3 kW motor - Noise pressure 68.8 dBA- Absolute filter H13

Type of industry:Glass industry

Project value: + 20K € (20.000.00€)

Location: France

Project description: Engineering, production, and supply of 10 welded stainless steel filter housings designed for medium instrument air.- Design according to ASME Section VIII Div. 1 - Including 3rd party inspection - Nominal volume flow 540 Nm³/h- Connection: DN50 150WNRF- Working pressure 8.5 barg

Type of industry: Offshore gas industry

Project value: + 25K € (25.000.00 €)

Location: Mumbai, India

Project description: Engineering, production, installation and start-up of a bio-gas upgrading cooling water SKID with 2 independent working bio-gas cooling circuits.

- Chiller 14 kW thermal power @ - 8°C cooling water temperature- Ambient temperature +43°C/-15°C- 2 cooling water circuits @ -8°C and +5°C- PID controlled mixing system- Factory built and tested solution on SKID

Type of industry: Agriculture bio-gas upgrading

Project value: + 20K € (20.000.00 €)

Location: Germany (Neuss)

Project description: Audit calculation report of the financial cost and the energetic loss of the overhaul measured leaks of the compressed air installation.

Type of industry: Glass industry

Realized energy savings: + 20K € (20.000.00 €)

Location: Luxembourg

Page 12: Filtration - Purification - Separation - Betasolutions Products 4 Compressed air filter elements - Energy saving filter elements with the lowest pressure drop available on the market.

Beta Solutions B.V.B.A.Veerstraat 1a9800 St-Martens-LeerneBelgium

+32 (0)9/324.88.63

+32 (0)9/324.88.69

[email protected]

www.betasolutions.eu

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