filler-wires.pdf

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Page 1: filler-wires.pdf

Filler Wires

Carbon SteelStainless Steel Chromium - Molybdenum Alloyed Steel Nickel Based Alloys Super AlloysHigh Molybdenum Nickel Based AlloysDuplex Stainless SteelNon - Ferrous

We stock a wide range of filler wires in various categories such as carbon steel, Cr-Mo steel, High Nickel Alloys, Stainless Steel, Titanium, etc. The following tables give the brands available with us, equivalents, and their recommended applications.

Consumables >> Filler Wires

1 Carbon Steel

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

TG-S50(ER 70S-G)

Welding of C - Mn H.T steel and Al-killed steel for use at low temperatures. Used for prolonged PWHT cycles.

TIGFIL 70SG(ADOR)

KobeNO65G / UNISCO 70S2 (ER 70S-2)

Triple Deoxidized Wire for Welding of C - Mn steel meeting radiographic requirements.

TIGFIL 70S2 (ADOR)

Consumables >> Filler Wires

2 Stainless Steel

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

WW 308L(ER 308 L)

Welding of AISI 302,304.304L. Excellent toughness down to - 196°C

A120(ADOR)

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WW 308H(ER 308H)

Welding of matching chemistry steel used in high temperature applications.

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WW 316L(ER 316L)

Welding of AISI 316L and for limited application in welding of AISI 318.

A121(ADOR)

WW 309L(ER 309 L)

Welding of dissimilar steels i.e., Ferritic to Austenitic stainless steel.

A123(ADOR)

WW 309LMo (ER 309LMo) Nearest

Welding of dissimilar steels containing Molybdenum - such as C steel to 316/316L.

P5(AVESTA)

WW 310(ER 310)

Welding of matching chemistry steels for high temperature applications.

A 122(ADOR)

WW 310 H (ER 310 H)

Welding of HK40 and matching chemistry steel. -----

Thermanit 25/22H(ER 310 MoL) Nearest

Welding of Mo containing modified 310 stainless steel used in Urea plants, Nitric acid plants etc.

25.22.2 L Mn (2RM69)

(SANDVIK)

Thermanit 19/15H (ER 316L (Modified))

Welding of AISI 316 and 316L where ferrite free deposit is required such as in Urea Carbamate service

19.12.3.LLF (SANDVIK)

WW 317L (ER 317L)

Welding of matching chemistry steel used under severe corrosion conditions in Petrochemical and Paper industry.

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WW 318 / WW 318L(ER 318) / (ER 318L)

Welding of AISI 316, 318 and 316Ti Steel subjected to high temperature and chloride containing environment.

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WW 321(ER 321)

Welding of matching chemistry Titanium stabilised steel for applications at high temperatures.

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WW 347(ER 347)

Welding of matching chemistry steel and AISI 321 for applications at high temperature up to 400°C.

A 120 S(ADOR)

WW 347H(ER 347H)

Welding of stainless steel of matching chemistry for applications at high temperatures.

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WW 410 (ER 410)

Welding of matching chemistry steel and surfacing of contact faces of valves for application up to 450°C.

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WW 430 / UNISCO 430 (ER 430)

Welding of matching chemistry steel, resists scaling up to 900°C.

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Consumables >> Filler Wires

3 Chromium - Molybdenum Alloyed Steel

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

UNISCO 70S-A1(ER70S-A1)

KOBE TG-SM

Welding of P1 (C -½ Mo) group steel

welding of P1 (C -½ Mo) group steel

TIGFIL 80SD2(ADOR)

Union 1 Mo(Bohler Thyssen)

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(DIN SG-Mo)

UNISCO 80S -B2 KOBE TG-S80B2 (ER80S- B2)

KOBE TG-S1CM(DIN SG CrMo-1)

Welding of P11 (C -½ Mo) group steel for creep resistant applications.P11 (1¼Cr- ½ Mo)

Welding of P11 (C -½ Mo) group steel for creep resistant applications.P11 (1¼Cr- ½ Mo)

CHROMOTLG 15(ADOR)

Union 1 CrMo(Bohler Thyssen)

TIGFIL 15(ADOR)

KOBE TG-S1CML(ER 80 S-G)

Welding of P11 (1¼Cr- ½ Mo) group steel due to lower C (<.0.05%). It shows better crack resistibility. Can be used where PWHT is to be avoidedP11 (1¼Cr- ½ Mo)

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KOBE TG-S90B3 UNISCO 90S-B3 (ER90 S-B3)

KOBE TG-S2CM(ER90 S-G)

Welding of group creep resistant steel P22 (2¼Cr- ½ Mo)

Welding of P22 (2Cr-½ Mo) group creep resistant steel P22 (2¼Cr- ½ Mo)

CHROMOTIG 21(ADOR}

Union 1 CrMo 910 (Bohler Thyssen)

TIGFIL21(AOOR}

KOBE TG-S2CML(ER80S-G)

Welding of P21 (2Cr- 1 Mo) group creep resistant steel due to lower C (<:0.05%). It shows better crack resistibility. Can be used where PWHT is to be avoided.

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KOBE TG-S5CM(ER 80S - B6)

Welding of P5 (5 Cr-½ Mo) group steel for petrochemical industry.

Union 1 CrMo 5

KOBE TG-S9CM(ER80S -B8)

Welding of P91 (9 Cr -1Mo) group steel for high temperature application in petrochemical industry.

TIGFIL 80S B8(AOOR}

KOBE TG-S9Cb (ER 90S-G) KOBE TG-S90B9(ER 90S-B9)

Welding of P92 (9Cr - 1Mo-Nb-V) group steel for h1gh temperature application, Nb and V has been added to avoid intergranular corrosion.

Thermanit MTS 3 (Bohler Thyssen)

Consumables >> Filler Wires

4 Nickel Based Alloys

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

MONEL 60(ER NiCu - 7)

Welding of MONEL Alloy 400, R400, K500 and surfacing of steel

A511(ADOR)

MONEL 67(ER Cu Ni)

Welding of MONEL Alloys 450 and weldable grades of Copper Nickel alloys

A512(ADOR)

NICKLE 61(ER Ni-1)

Welding of dissimilar combinations of steel and Nickel Alloys, surfacing of Steels

A501(ADOR)

INCONEL82(ER NiCr-3)

Welding of Inconel alloy 600 and 601, Incoloy alloys 800 and 800 HT. Inco alloys 330, dissimilar combinations of

A521(ADOR)

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steel and Nickel alloys, surfacing of steel. NICRO 82(THYSSEN)

INCONEL 625(ER NiCrMo-3)

Welding Inconel alloys 625. PIT Resistant alloys, dissimilar combinations of steel and Nickel alloys.

THERMANIT 625 (THYSSEN)A 6222 Mo

(UTP)

INCONEL 718(ER NiFeCr-2)

Welding of Inconel alloys 718 and X - 75O -----

INCONEL617(ER Ni Fe Cr Mo-1)

Welding of Inconel alloy 617, Incoloy alloys 800HT, dissimilar combinations of high temperature alloys.

THERMANIT 617(THYSSEN)A 6170 Co

(UTP)

WW 90:10 90 Cu :10 Ni type Cupro Nickel Filler wire A 389(UTP)

Consumables >> Filler Wires

5 Super Alloys

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

WW 385(ER385)

Welding of matching Chemistry Steel E.G. Sandvik 2rk 65 used in production of Acetic Acid, Sulfuric Acid, Terepthalic Aid and other Organic Acid, and Sea Water Applications.

SANDVIK 20.25.5 LCU

WW 383(ER 383)

Welding of matching chemistry steel such as Sanicro 28 used in production of Phosphoric Acid by wet process, Chloride and Fluoride containing environments.

SANDVIK 27.31.4L Cu SANICRO 28

Consumables >> Filler Wires

6 High Molybdenum Nickel Based Alloys

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

lNCO HX(ER Ni Cr Mo·2)

22 Cr 18 Fe 9 Mo alloy most suitable for aircraft, marine or industrial gas turbine engines under oxidising conditions.

HASTELLOY X

INCO C-276(ER Ni Cr Mo-4)

Welding material requiring high resistance to oxidising and reducing corrosive / mixed acid and chloride containing hydro carbons.

HASTELLOYC-276

HASTELLOY B2(ER Ni Mo-7)

High Molybdenum (28% Nominal) superior resistance to Hydrochloric Acid and reducing chemicals. High

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temperature applications in inert atmosphere or vacuum.

INCONEL622(ER NiCrMo-10)

Welding of Inconel alloy 22,622 and 625, Incoloy alloys 25-6MO and Incoloy alloys 800HT, dissimilar combinations of molybdenum containing steels and Inconel alloys C-276 and 625.

HASTELLOYC-22

Consumables >> Filler Wires

7 Duplex Stainless Steel

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

SANDVIK 22.8.3.L (ER 2209)

Welding of duplex steel Type 2205 used in sulfuric acid and in fertiliser plants.

A 6808(UTP)

SANDVIK 25.10.4L( ER 2553)

Welding of super duplex steel Type 2507 THERMANIT 25.9 CuTLH

(THYSSEN)

Consumables >> Filler Wires

8 Non - Ferrous

Brand Available(AWS Specification)

Recommended Applications Equivalent Brands

Alluminium and Alluminium Alloys

WW 1100(ER 1100 / G1 B)

Welding of pure Aluminium used in automotive industry, construction, plumbing and vessels.

A 400(ADOR)

WW 4034(ER 4043 / NG 21)

Welding of matching 5% Si chemistry material used for corrosion resistant applications.

A 405(ADOR)

WW 5356(ER 5356 / NG 6)

Welding of Al 5% Mg alloys used in automotive industry. Ship Building, Containers and building industry.

A404(ADOR)

WW 5183(ER 5183)

Suitable for welding of base metals like 5083, 5456 etc., applicable for alluminium based alloyed used for elevated temperature applications.

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Copper and Copper Alloys

ALUNOX CuSn Welding of pure Copper A 200

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(ER Cu)

ALUNOX CuSi 3(ER Cu Si-A)

Copper, Silicon and Copper / Zinc alloys to themselves and to steel.

A 384(UTP)

AMPCO-TRODE 10 Bare(ER Cu Al - A2)

Al Bronze TIG / MIG / Wire Metal using GTAW and GMAW Processes.

A 215(ADOR)

AMPCO-TRODE 40 Bare(ER Cu Mn Ni Al)

Suitable for welding of cast ship propeller conforming to MIL-B-21230 used for high resistance to corrosion, erosion and cavitations. Also used for welding of dissimilar metals.

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AMPCO-TRODE 46 Bare(ER Cu Ni Al)

Suitable for welding of cast and wrought nickel-alluminium bronze.

INCOWELD CuSn-A(ER CuSnA)

Suitable for welding of Bronze, Brass and Copper.

UTP A 320

Titanium

(ER Ti - 1)(ER Ti - 2)

Suitable for welding of Titanium used in highly corrosive environment including Chlorine high temperature application, aircraft industry etc.

Also availablegrade 7 wirecontaining Palladium

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