Fieldbus Solutions With PCS 7 and PROFINET

Siemens AG 2014. All Rights Reserved.

Fieldbus Solutions with PCS 7


PROFINET

FOUNDATION Fieldbus

PROFIBUS PA

Active Field Distributor

PROFIBUS DP




PROFIBUS DP

System bus and open communication system


Industry Sector Page 4 2014-08-13 Thomas Bartsch

Fieldbus solutions with SIMATIC PCS 7

PROFIBUS supports:

HART communication

Fail-safe technology (PROFIsafe)

Drive integration (PROFIdrive)

Device profiles

And much more

PROFIBUS is the No. 1 field bus system in the world




Untertitel

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Text zweite Ebene



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


PROFIBUS DP

System bus of PCS 7 and open communication system

Link between PCS 7 and PROFIBUS PA and FOUNDATION Fieldbus

Connects field devices, process instruments, drives, pumps, remote I/O and analyzers

PROFIsafe integrates safety functionality

Supports HART protocol

Installed base of almost 43 million nodes

Used for more than 10 years already



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Technical Overview

PR

OF

IBU

S D

P

S7-400

Fiber optic

OLM

RS485

(Diagnose)

Repeater

Coupler RS485iS

PA/FF Link

RS485

> 100km

Max. 1,000 m

PA / FF H1

Max. 125 DP slaves per single PROFIBUS DP master system

Electrical networks can be extended with repeaters (segments)

max. 31 DP slaves per segment

OLMs (Optical Link Module) for long distances, also provide

greater EMC stability

RS485iS coupler for PROFIBUS DP in hazardous areas

Copper with RS485 and fiber optic use the same communication

protocol



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Physical Properties

PROFIBUS DP

Physical-

Layer Application

max. segment length

@ Baud rate

PROFIBUS

DP RS 485

Remote IO

Intelligent drives

Intelligent field devices

1200 m @ 10,000m @ 12 Mbps



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

PROFIBUS DP development steps

Functionality

Cyclic data exchange Diagnostics

Extensions:

Acyclic data exchange Alarms

Extensions:

Peer slave communication (Publisher/Subscriber) Isochronous mode (equidistance) Time-of-day management and time stamping Upload and download

DP-V0

DP-V1

DP-V2



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Central access to all connected devices

PROFIBUS PA

M

PROFIBUS DP

ES OS


PROFINET

FOUNDATION Fieldbus

PROFIBUS PA


PROFIBUS DP




AFD




Active field distributors

Increasing availability



Automatic bus termination enables

unique online changeability

Add new devices

PROFIBUS PA / FOUNDATION Fieldbus Automatic bus termination

AFD

Bus termination

Enhance line

Enhance ring M

There is no need to reserve spare ports of the AFDs !

AFD AFD AFD AFD

DP Link / FF Link



Architectures with Active Field Distributor

Line architecture

Automatic bus termination by the last AFD

Line architecture with redundant couplers

AFS connects a bus line segment to two feeding

field device coupler FDC 157

Ring architecture with bus coupler and media

redundancy

Advantages

Automatic bus termination

Ease and safe installation

Reduce unplanned plant downtimes

Extendable and repairable during operation



Revised version of 4 channel field distributor with automatic bus termination

Active Field Distributor for PROFIBUS PA & FF-H1

PR

OF

IBU

S P

A /

FF

-H1

8 channel version for most competitive channel price

6 channel field barrier for intrinsically safe applications

New Mechanical Design

Bigger connectors (M12 M16)

All connectors relocated to bottom side

Screw terminal instead of spring terminal

AFD8 (01/2013)

(6ES71570AG820XA0)

AFDiS

(6ES71570AG830XA0)

AFD4 (01/2013)

(6ES71570AG810XA0)



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Comparison

Current version New product line

Feature AFS AFD AFS

(redesign)

AFD4

01 / 2013

AFD8

01/2013 AFDiS

Spurs 4 4 8 6

Direct grounding l l l l l l

Grounding bar l l l l

Automatic bus termination l l l l

Coupler redundancy l l l l l l

Ring redundancy l l l l

Short-circuit-proof spurs 60mA 60mA 60mA 40mA / 60mA

Electronic chatter suppression l l l

Status LEDs l l l l l l

Trunk cover with auto switch-off l l l

Degree of protection IP65 IP65 IP66 IP66 IP66 IP66

Operating temperature range - 25 70 - 25 70 - 40 70 - 40 70 - 40 70 - 40 70

Approved for hazardous area

(Device / Spurs) zone 2 / Ex e zone 2 / Ex e zone 2 / Ex ic zone 2 / Ex ic zone 1 / Ex ia

Integrated repeater l



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

SIMATIC Fieldbus Calculator

Planning of Fieldbus Segments

PROFIBUS PA

FOUNDATION Fieldbus H1

http://support.automation.siemens.com/WW/view/en/53842953


PROFINET

FOUNDATION Fieldbus

PROFIBUS PA


PROFIBUS DP




PROFIBUS PA



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

PROFIBUS PA

Overview

PROFIBUS DP

PROFIBUS PA (Ex)

PROFIBUS PA 31 devices

64

devices

9 devices

123 devices

Max. 7872 Devices

DP Interface module IM153-2 (12Mbps to 31.25 kbps)

Slave on PROFIBUS DP (one address), Master on PROFIBUS PA

Can be used redundant (H-System)

Max.. 244 bytes of I/O data (1 AI Value = 5 Byte)

Up to 64 PA devices

DP/PA coupler for PROFIBUS PA segment

Integrated Power supply - (Ex Option: Class 1, Div. 1, ZONE 0)

Up to 31 (9 Ex) PA devices

Max 5 couplers per link

Total number of devices on one PROFIBUS Master system

Up to 123 DP Slaves

DP/PA Link is one DP Slave -> 123 x 64 = max. 7872 PA devices

DP/PA Link

Interface module

IM153-2

DP/PA coupler



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

PROFIBUS PA features

Cost and space savings

Less instruments using multivariable devices

Less wiring

Less I/O cards

Less controller logic

420mA PROFIBUS PA

PROFIBUS PA

420mA

Digital



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Free choice of devices due to open standard

Interchangeability

Devices can be operated in device manufacturer independent

mode according PA Profiles e.g.

counting

pressure

flow

level

Interoperability

Universal device description independent from DCS or device

manufacturer GSD

EDD

Download from

manufacturer parameterize



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Conventional 420mA

technology

P A D 420mA D

A

0...50 bar 0...10 bar A

D

PROFIBUS PA

PA-

Interface

PROFIBUS PA

A D

P 8.928

0...50 bar

8.9

0...10 bar

Higher Accuracy

Less conversions

32 bit resolution, digital transmission

No application specific measuring ranges

8.928



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Central configuration, parameterization and diagnostics

PROFIBUS PA

M

PROFIBUS DP

OS ES



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Seamless integration into PCS 7 asset management

Detailed diagnostics

via device manager

Available views:

I&M Alarm Diagnostic Parameters Change Report Maintenance

Asset

Management

IH alarm

IH warning

IH requirement

Out of order

Status unknown

passivated

Replacement value

Operator reaction

Device status OK

Simulation

Config. changed



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

15ms

Acyclic

20ms

10ms 15ms

10ms

10ms

0,5ms

0,5ms

cyclic

80 msec

2 msec 0,5ms 0,5ms

acyclic

Engineering

Station

PROFIBUS PA 31,25 kBit/s

PROFIBUS DP up to 12 MBit/s

ES

Industrial Ethernet

S7 41x

SIMATIC PDM


High performance for fast control loops

Simple calculation formula for PROFIBUS PA

cycle time = app. 10 ms x number of devices

+ 1.3 ms (for each additional cyclic value)

+ 10 to 20ms (for acyclic class-2 master services)

DP/PA Link

DP up-link PA

Coupler



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Process safety support with PROFISafe

IEC 61508/11:

The whole communication path to the field device is failsafe now!

No fail-safe-I/Os required, less cabling

420 mA

PROFIsafe on PROFIBUS DP

S7 41x F_PA_DI

F_PA_AI

PROFIsafe on PROFIBUS DP and PA

S7 41x

DP/PA-Link ET200M



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Conventional setup for high available and fail-safe applications

PR

OF

IBU

S D

P

High available and fail-safe

measurement (e.g. 2 out of 3)

Safe communication up to the I/O card

Safety and high availability requires multiple I/O cards

2oo3

F-Remote I/O

Todays architecture

S7 41x HF



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

Cost saving architecture for high available and fail-safe applications

PR

OF

IBU

S D

P

2oo3

1oo2

DP/PA Link, redundant

Safe communication down to the field device

Safety and high availability on one segment

Allows combination of standard and PROFISafe devices

Tomorrows architecture S7 41x HF



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP

PROFIBUS PA enables

Fast and easy installation because of bus-powering and automatic bus termination

Prevention of unexpected plant downtimes due to scalable redundancy concept

Early fault recognition and preventive maintenance due to enhanced diagnostics and asset management

support

Cost- and space saving configurations as a real alternative to conventional technologies (4 20mA,

HART, fail-safe etc.)

Complete hardware configuration change in run without production downtimes (including modifications on

trunk line)

PROFIBUS and PROFIBUS PA are state-of-the-art and fit for the future


PROFINET

FOUNDATION Fieldbus

PROFIBUS PA


PROFIBUS DP




FOUNDATION Fieldbus



FOUNDATION Fieldbus

Seamless system integration (such as PROFIBUS PA, HART, I/O) via high speed system backbone

Central configuration & parameterization

Complete asset management support via PCS 7 Maintenance Station / PDM

H.I.S.T (Host Interoperability Test) certified Host according FF-569

Device tag & address assignment

Configuration of Link Master devices

Block tag configuration

Standard & enhanced Blocks

Function block linkage configuration

Device description service

Control In The Field

Redundancy on all levels

Redundant controller

Redundant backbone

Redundant linking device / Link Master

FF-H1 coupler / ring redundancy

AS 41x HF

PR

OF

IBU

S D

P S

yste

m b

ackb

on

e

ET200iSP

ET200M HF

PROFIBUS PA

Engineering

Station

Maintenance /

OS Server

Multi Client

Drives

PA Link

FF Link

FOUNDATION Fieldbus



FF Link

PA Link

Linking device hardware platform

IM 153-2

DP Link

+

Field Device Coupler

FDC 157

DP Slave PA Master

Manchester encoding Bus powering

IM 153-2 FF

FF Link

+

DP Slave FF Link Master

Manchester encoding Bus powering

FF Stack

The FF Linking device is based on the same hardware

platform as the well proven SIMATIC PA Link

Link = IM153-2 + Field Device Coupler

Field Device Coupler

FDC 157



FF Link quantity structures

Property Value / Comment

Links per DP master system 123 (typ. 30 to 40)

Link Master per link 1 LAS (1 backup link master in redundant configuration)

Segments per link 1

I/O channels per link 40AI, 40AO, 40DI, 40DO

I/O data per link 244 bytes input / 244 bytes output (AI,AO = 5 bytes, DI/DO = 2 bytes)

Bus power per segment 1000 mA at 30V

Devices per segment 31 (typ. 8 to 10 due to FF cycle time)



No 3rd party components required

FOUNDATION

Fieldbus - H1

M

SIMATIC FF Link

Power conditioner FF-H1 Link Master

Field Devices

SIMATIC NET

FF-H1 type A cable

(yellow and blue)


(junction box with

automatic bus termination)



Hardware configuration workflow

Add & configure

Configure FF Link

2

Add & configure devices 3 Import additional DDs

via PDM

Device Integration

Manager

1

Connect device I/O data

to process image of

controller

4



APL fieldbus channel drivers

Connect process image with application via

generic fieldbus channel

driver included in

PCS 7 APL

FbAnIn

FbAnOu

FbDiIn

FbDiOu

Module drivers can be generated automatically



FF-blocks connected to process image are automatically managed by the system

In addition FF-blocks can be manually interconnected to establish Control In The

Field loops (PDM Connection Editor)

FF communication schedule generation

FOUNDATION Fieldbus H1

PID_1

BKCAL_IN

IN

AI_1

OUT

AO_1

CAS_IN

BKCAL_OUT

OUT OUT

AI

PID AO

Macro cycle

Additional devices

configured for

cyclic data exchange

with the controllers process image

3 1 2 31

30



Fieldbus parameter settings

Automatic or

custom settings

Retry Factor

Timing settings for

address and device tag

change procedure



Schedule and macro cycle are

automatically determined by the system

according the following conditions:

Interconnections (process image and

CIF)

Device type specific timings

Fieldbus communication parameters

settings

User defined conditions (max cycle time,

ratio between cyclic and acyclic

communication)

Macrocycle configuration

Macro cycle

(400 ms)

Acyclic portion

(70% = 280ms)

Reserve

(64ms)

Cyclic

communication

(56ms)



Link master assignment

Control In The Field applications keep on running without controller or linking device !

DP/FF-Link is implicitly loaded as primary link master at default

Master IM153-2 is Link Active Scheduler (LAS)

Standby IM153-2 is backup LM (in redundant configuration)

Optionally, field devices can be assigned to be backup link master as well



Online views

Maintenance

Station

PDM

Complete Device Management support via

SIMATIC PDM



Software Package

PCS 7 V8.0 Update 1 or higher

PDM V8.0 Servicepack 1 or higher

FF Communication is now integrated into PDM

Universal Solution for FF and PROFIBUS PA


PROFINET

FOUNDATION Fieldbus

PROFIBUS PA


PROFIBUS DP




PROFINET



Installation Base of PROFINET

Over 5.9 Mio nodes are already installed

Controller

Remote IO

Drives

Displays



PROFINET in Process Automation

Imagine: a PROFIBUS installation with

a higher availability

a higher scalability of the redundancy

PROFINET has the answers to all these requirements!

more than one master in the network

Webserver functionality

electrical ring installation

more than 126 connections / devices on the same network

graphic visualization and automatic identification of the topology

complete commissioning with automatic addressing and naming

easy and fast device exchange

100% investment protection for the future by integration of existing fieldbus technologies (proxy technology)

flexible topologies, which follows the installation of your plant (Line, Star, Tree and Ring)

very high data rate over high distances without need of separate repeaters

big data rates (e.g. data base, pictures, printer, webcam) over the same cable

wireless communication (also high available)



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


Architectures

Topologies

Line

Ring

Tree

Mixed

Media and cable length

Copper

max. 100m between two devices

Fiber optics

50 m 16 km

Wireless

Industrial WLAN (IEEE 802.11)

Bluetooth (IEEE 802.15.2)

Ringstruktur

Linienstruktur

Baumstruktur

Sternstruktur

Wireless

Glas/POF

PROFINET




Comparison of the addressing

Individual and manual

addressing of each

station

Easy addressing by controller

with support of engineering

system

Automatic detection of the

topology

Visualization of the topology Easy device exchange

Fast commissioning

Prevention of address conflicts

Automatic addressing of the station by the controller

Engineering of stations by the engineering station



Standardization

Key features of PROFINET in the Process Automation

Configuration in Run (CiR)

DCS

Remote I/O Proxy

Time synchronization & stamping System Master Clock

(GPS, DCF77, )

Controller 1 Controller 2 Controller 3

Proxy

Device Device

Backup

Clock Master

PROFINET IO System Redundancy

Redundant Controller

Primary Backup

Redundant Network

Device with

redundant

connectivity

Device with

singular

connectivity

Complete fieldbus integration

DCS

HART

PROFIBUS PA

FF H1

PROFIBUS DP

DeviceNet

PROFINET

Already standardized

System Redundancy

Released

Released

In PI Review PNIO Media Redundancy

Released Sept. 2012




Integration of existing fieldbus technologies

DCS

PROFIBUS PA

FF H1

PROFIBUS DP

PROFINET

HART

AS-Interface




Integration of PROFIBUS-DP in PROFINET

Proxy

PROFINET

PROFIBUS DP Transparent communication

between PROFINET und PROFIBUS-DP

IE/PB Link (Proxy) represents the

PROFIBUS-Devices on PROFINET at a single

controller

The IE/PB Link is a PROFINET device on

Ethernet and DP-Master on PROFIBUS

Cyclic and acyclic communication

100% Investment protection for the future

Step-by-step from PROFIBUS DP to

PROFINET

IE/PB Link




Integration of PROFIBUS-PA in PROFINET

Proxy

PROFINET

PROFIBUS DP

DP/PA Coupler for connection of

PROFIBUS-PA field devices

Connection of up to 31 PA field devices per

DP/PA Coupler

Cyclic and acyclic communication

PROFIBUS PA

DP/PA Coupler




Combination of PROFINET and PROFIBUS

Coexistence of PROFIBUS and PROFINET

No additional CPs for PROFIBUS

Easy migration from PROFIBUS to PROFINET

Migrate step by step

PROFINET and PROFIBUS can be used at the same time on the Controller

Less Hardware required!

PROFIBUS and PROFINET in the Controller

Flexible system design with PROFIBUS and PROFINET

PROFIBUS and PROFINET extend each other

Coexistence of both technologies

Routing via PROFIBUS interface

Coexistence of PROFIBUS and PROFINET




Redundancy

57

Redundant Controller Primary

Backup

Redundant Network

Device with

redundant

connectivity

Device with

singular

connectivity

Functionality

Support of system

redundancy is mandatory for

PA PROFINET devices in

CC-B(PA). High Scalability

High Availability




Terms




Terms and Meanings

What means System Redundancy

We need to know first some terms to understand

PN IO Controller (IOC)

can be a single or redundant AS 400

Application Relation (AR)

Describes the relationship between IOC and the Remote IO or PN devices

Network Access Point (NAP)

Means the number of interface in a PN IO Device

S1/S2 Devices

S1 only one AR

S2 two AR possible

R1/R2 Device

two AR possible per interface (NAP)




Single System

AR 1 Application Relation

Single NAP

Network Access Point 1 Interface

Controller

CPU IOC

NAP

PN IO

AR

S1 Device



Single NAP

Network Access Point

Redundant Automation System


Redundant System and System Redundancy



1 Interface

Controller 1

CPU IOC

NAP

PN IO

AR 1 S2 Device

Supports System Redundancy

Controller 2

CPU IOC

AR 2



NAP 2

Redundant NAP

Redundant Automation System


System Redundancy Redundant System

AR 1.1 AR 2.1

2 Interfaces

Controller 1

CPU IOC

NAP 1

PN IO

AR 1.1

R2 Device

Each NAP has 2 AR

Controller 2

CPU IOC

AR 2.1 AR 1.2 AR 2.2

AR 1.2 AR 2.1



Architecture


Media Redundancy Protocol (MRP)

MRP Media Redundancy Protocol

IEC 61158-5-10 Edition 1.0 2007-12

Part of the PROFINET standardization

Based on ring topology - The basic concepts of MRP and HSR (High Speed Redundancy) are identical

Max. 50 nodes in the ring

PROFINET IO-Controller

PROFINET IO-Devices

Components of the network infrastructure (IE switches, CPs)

Configuration and diagnostics in STEP7

200 ms reconfiguration time

MRP manages Ethernet Ring architecture, independent of the connected participants and there communication relation





PROFINET devices are supporting

MRP functionality

Improved plant availability More flexibility Less costs, because of less required components

MRP on integrated

PROFINET ports

Innovation for simplification of the

system architecture

One device or controller is Ring-

Master

Other devices or masters can take

over Ring-Master functionality in case

of a failure

Industrial Ethernet

PROFINET

data



The Ring-Manager will initiate a

second communication path on the

network

In case of a failure in the network or of

a device the communication resume

The communication is now managed

over the alternative path

The failure is limited to a damaged

device



Industrial Ethernet

PROFINET

data




Media Redundancy Protocol (MRP) Topologie Editor

Online check of ring configuration in the Topology Editor




Media Redundancy Protocol (MRP) Topologie Editor

Detection of a lost connection in the Topology Editor

Industrial Wireless LAN

Safety

Flexible Topologien

Erweiterbarkeit

Web Tools

Easy cabling

Offener Standard

Medienredundanz

Ein Kabel fr alles

Gerte-/ Netzdiagnose

Energieeffizienz Groe Mengengerste

Hohe Datenrate

Geschwindigkeit

Hohe Przision

Mageschneiderte

Anlagenkonzepte

Optimale Nutzung von

RessourcenHhere Produktivitt

Schneller Gertetausch

Robustheit/Stabilitt

Easy cablingEinfache Verkabelung

Schneller Hochlauf

Flexibilitt Effizienz Performance




PROFINET Diagnostic

Device failure

Maintenance

cable

Diagnostic information of Topology Editor




System Architectures with S1 Devices and PCS 7 V8.1

Controller

With IOC

S1 - Device

S1 - Device

Controller

With IOC

S1 - Device

S1 - Device

MRP

S1 Devices

e.g. ET 200M, ET 200SP, IE/PB Link PNIO (MRP with Switch), Simocode, Sinamics




System Architectures with S1 Devices and Switches and PCS 7 V8.1

Controller

With IOC

S1 - Device

S1 - Device

MRP

S1 Devices

e.g. ET 200M, ET 200SP, IE/PB Link PNIO, Simocode, Sinamics

Controller

With IOC

S1 - Device

S1 - Device




System Architectures with S2 Devices and PCS 7 V8.1


With IOC

S2 - Device

S2 - Device

S2 Devices

e.g. ET 200M, Simocode (new version 2014)


With IOC

S2 - Device

S2 - Device

MRP




System Architectures with S2 Devices and Switches and PCS 7 V8.1


With IOC

S2 - Device

S2 - Device

MRP

S2 Devices

e.g. ET 200M, Simocode (new version 2014)


With IOC

S2 - Device

S2 - Device


Products




PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


PROFINET as Fieldbus in PCS 7

PCS 7 Standard with PROFINET

AS 410

AS 414-3IE and AS 416-3IE

PROFINET Interface integrated into CPU

AS 414-3, 416-2/4, 417-4

CP 443-1

Possible IO

ET 200SP Standard modules with PCS 7 V8.1

ET 200M with IM 153-4 PNIO HF

All modules

IE/PB Link PN IO with DP/PA - Link



PROFINET

FOUNDATION

Fieldbus

PROFIBUS PA

Active Field

Distributor

PROFIBUS DP


PROFINET as Fieldbus in PCS 7

PCS 7 High available and safety related automation systems

AS 410H,

AS 412H, AS 414H, AS 416H, AS 417H

AS 410 F/FH,

AS 412F/FH, AS 414F/FH,

AS 416F/FH, AS 417F/FH

Integrated PN-Interface

Possible IO on PROFINET

ET 200SP Standard modules with PCS 7 V 8.1

ET 200M with IM 153-4 PNIO HF

F-DI Namur only on PROFIBUS

Architecture with Switches




PROFINET in PCS 7 V8.02

Industrial Ethernet, plant bus

PCS 7 OS server

PROFINET, field bus

ET 200M PN

IE/PB-Link

PROFIBUS DP

Zone 2 Zone 1

AFDiS

PROFIBUS PA

AFD

PA-Koppler

PCS 7

AS 410-5H

SIMOCODE PN

PAC 3200/4200 PN

SINAMICS PN

Fault-tolerant

automation systems

Weighing systems

Comprehensive diagnostics and easier commissioning support via standard Ethernet mechanisms (Plug & Play)

Improved performance due to higher bus

transmission rate (100 Mbit)

Improved robustness

Free customizable flexible plant

topologies

100% investment protection and backward compatibility for fieldbus installations (reuse of I/O modules)

Cost effective architecture for system

redundancy (Red. Controller, Single IM)

PROFIBUS & PROFINET in one System




PROFINET in PCS 7 V8.1

Second PROFINET IO Controller on CPU410-5H

(without 443-1 -> optimized costs)

ET 200SP: The low-cost Remote I/O

SIMOCODE PRO V PN Release 2014

with System Redundancy

Integration of Drives via PN

Industrial Ethernet, plant bus

PCS 7 OS server

PROFINET, field bus

ET 200M PN

IE/PB-Link

PROFIBUS DP

Zone 2 Zone 1

AFDiS

PROFIBUS PA

AFD

PA-Koppler

PCS 7

AS 410-5H

PAC 3200/4200 PN

SINAMICS PN

Fault-tolerant

automation systems

Weighing systems

SIMOCODE PN

ET 200SP PN




SIMOCODE pro with PROFINET

SIMOCODE pro

with PROFINET

Functionality

Benefit

Integrated two port switch with support of MRP

In preparation: redundant connection on high available controller over PROFINET

Communication based on open industry standard OPC UA and diagnostic over integrated web server

Expandable with failsafe module with PROFIsafe

Supply of energy measured value over PROFIenergy

In preparation: Higher availability with PROFINET redundancy functions

In preparation: No need of Y-Link for connection on redundant system

Simplified operation and monitoring

Client and location-independent diagnostic

Easy implementation of Safety- (PROFIsafe) and Energy management (PROFIenergy) concepts

More

Integration of SIMOCE pro PN with full functionality with PCS 7 V8 Advanced Process Library (APL)




ET 200SP

New AI HART module Tool-free connection system

due to push-in terminals

Enhanced product performance Reduced variety of parts

due to function compression

Power modules to create load groups

integrated into the system 50% smaller footprint

ET 200SP

Simple to use smaller in size stronger in performance

with PROFINET, replacing ET 200S




CPU 410-5H

Flexible scalable PO (from 100 PO to 2600 PO)

Memory

48MB Load-, 16MB Code- and 16MB data memory

IO-Range

16.000 Byte Input and 16000 Byte Output

Performance

10ms cycle time

Functionality

HF-CPU (Process Safety & High Availability)

High precision time stamping

Interfaces

DP-Master with max. 96 DP-Slaves

Up to 10 additional external DP-Master

2x PN IO Controller with 250 Devices each or 2x Ethernet

or 1x Ethernet & 1x PN IO Controller

Conformal Coating

Individual configurations possible

Technical Details


Advantages





The way from PROFIBUS to PROFINET

PROFINET: The perfect combination of two

worlds with additional value

PROFIBUS know-how can be easy used for

PROFINET

PROFINET has advantages compared to

PROFIBUS

Partly shift to PROFINET with a existing

PROFIBUS installation

PROFINET is a worldwide established and

reliable standard

New projects can already start today with

PROFINET

PROFIBUS is the most established fieldbus and PROFINET is the further

development based on standard Ethernet

The low costs for the change from PROFIBUS to PROFINET are a investment

protection for the customer

Flexible topologies, Scalable redundancy, Performance, Robust installation,

Wireless, Web, Multi-Master, Shared Device, Media redundancy and many more

Step-by-step change from PROFIBUS communication modules, whereby the cabling

of the I/O modules is still used. A proxy is used to connect the remaining devices.

and using therefore the innovative concepts of the system architectures

which is accepted and used in all branches and markets

The time is ready for PROFINET!




Advantages of PROFINET

Higher performance with higher data rate (100Mbit)

PROFINET is well proven since many of years in factory automation and motion control

Seamless Integration from ERP/MES level to field level (horizontal integration)

Detailed diagnostic and easier commissioning due to Ethernet mechanisms (Plug & Play)

Complete Commissioning by automatic naming and addressing

Easier and faster device exchange

Higher scalability of the system redundancy

Higher robustness

More flexible topologies (Line, Star, Tree and Ring)

PROFINET is the future system backbone for PCS 7

100% investment protection for the future due to integration of existing fieldbus technologies (Proxies)

PROFINET is a worldwide established standard in the industry based on standard Ethernet


Thomas Bartsch

Marketing Manager

I IA AS S MP 7

Siemensallee 84

76187 Karlsruhe

Phone: +49 721 595-6745

Fax: +49 721 595-8487

Cellular: +49 173 707 4436

E-Mail: [email protected]

Thank you for your attention!

Fieldbus Solutions With PCS 7 and PROFINET

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Transcript of Fieldbus Solutions With PCS 7 and PROFINET