FICOSA - smart-systems- · PDF file06/10/2011 · Nozzles Level Sensors ......
Transcript of FICOSA - smart-systems- · PDF file06/10/2011 · Nozzles Level Sensors ......
FICOSA
2011
Strictly Private and Confidential
Automotive Product Portfolio
Rear-view Systems Business Unit
Audi TT
Ford Mondeo
VW Touraeg
+ Retrovisores interiores Alfa Brera
Ferrari 599
Nissan Pathfinder
Honda CRV
Ford C-Max
Strictly Private and Confidential
Base Housing Common parts
Twingo /
/
Clio /
Autres
models /
Mégane /
/
Scénic /
Autres
models /
Vel
Satis /
/
Espace /
Autres
models /
Standardization (Family mirror)
B
oitie
r p
etit
Boitie
r m
oyen
Boitie
r g
ran
/
Strictly Private and Confidential
Vertical Integration Power Folding
Versions
With switch off Without switch off
Ver. 1 Ver. 2
Lower Cover
(Tapa inferior)
Housing
(Carcasa)
Housing Cover
(Tapa carcasa)
Gear
(Engrane) Worm
(Sinfín)
Ring gear
(Engrane corona)
Ring
(Corona)
DC Motor
Sleeves
(Casquillos)
Wiring + PCB
(Cableado + PCB)
Motor worm
(Sinfín motor)
Bearing
(Rodamiento)
Tracks
(Pistas)
Screw
(Tornillo)
Stopper
(Trinquete)
-Weight reduction (-40%)
-Durability improvement (+35%)
-Better noise performance
Strictly Private and Confidential
PCB
Washer
(S. Steel)
External
ring (Pa
66)
Upper axis
(Pa 66 + 13%
GF) Bottom axis
(Pa 66 + 13%
GF)
Cover
(Pom)
Rack gear
(Pom) DC motor
Helicoidally
gear
(PBT) Axial clipping
gear
(Pom)
Clutch gear
(PBT)
Elastic washer
(S. Steel)
Housing
(Pom)
Versions
Without memory With memory
Ver. 1 Ver. 2
-Full clipped assy (no screws needed)
-Four pins connexion (only two part numbers: with/without memory)
-Weight improvement (-15%)
Vertical Integration Glass actuator
Strictly Private and Confidential
Vertical Integration Lighting devices
Wellcome light
DRL
Puddle lamp LED’s
Bulb
Side marker
lamp
Blinker
LED’s
Guided light
Bulb
Blind spot detector (BSD in housing)
(BSD in Housin frame)
Strictly Private and Confidential
Automotive Product Portfolio
Command & Control Systems (Gear Shifts & Parking brake levers)
Peugeot 407
Honda CRV
Toyota Avensis
Citroën C6
VW Golf 5
Maserati GT
Ford S-Max Opel Zafira For vans, trucks and transportes
Strictly Private and Confidential
Automotive Product Portfolio
Ford Fiesta Fiat Punto Peugeot 308
Door & Seat Systems
Mercedes Cl. C Door Cables Ford U-387
Lancia 147 Toyota Yaris Renault Laguna
Strictly Private and Confidential
Automotive Product Portfolio
Under hood Systems
Waher/HLC Systems Coolant & Brake Liquid Reservoirs
Nozzles
Headlamp Cleaners
Level Sensors Standard/Quick Connectors
Cleaning Pumps
A/C & Motor Air Conducts Air Induction Systems
Strictly Private and Confidential
Group evolution
Key data and Business Units
Tier I global supplier and technological partner of the main OEMs at global level
Family-owned
company established
in 1949 (Barcelona)
19 countries
4 continents 8.000 employees
R&D Investment:
4% of sales
Automotive Commercial
Vehicle
New
Technologies Electronics
Engineering
Renewable
energies
Strictly Private and Confidential
Group Evolution - Global footprint
11
P
O
PLANTS
TECHNICAL CENTERS
COMMERCIAL OFFICES
TC
Detroit (Mi)
Crossville (TN)
Shelbyville (KY)
O P TC
Salinas-Victoria
Escobedo
P TC
Sao Paulo
P TC
Buenos Aires
P
Tamworth
O
Le Chatelet-en- Brie
Le Neobourg-Bruyeres-
Dieuze
O P TC
Headquarters &
9 productions
plants
O P TC
Rüsselsheim-Köln
München-
Wolfenbüttel
O P TC
Porto
Venaria Reale
Morcone
O P TC P TC
Slovenia
P
Bursa
Gemlik
P TC
Pune (Two plants)
Pant Nagar (Joint –
vent.)
P TC
Shanghai
P TC
Tokyo (Office)
TC
Korea (Joint -
venture)
TC
Rumania (License agreement)
Russia (License agreement)
Dabrowa
Gornicza
P
Strictly Private and Confidential
COMMUNICATIONS • Antenna Systems
• Telematics
• Diversification
HEV/EV-BP • Battery Pack
• BMS
• On board
Charger
SAFETY • ADAS
• Somnoalert
ACTUATORS (C & C) • Tactile Screen
• SbW
Innovation & New technologies
Strictly Private and Confidential
Sony Viladecavalls
The origin of an opportunity
FICOSA sees an opportunity to turn
the industrial platform of Sony into a
strategic project, with high grow
potential, based on their industrial &
engineering capabilities
This strategic project:
• Is aligned with 4 of the 5 strategic axis of
FICOSA
• Ensures the jobs of the actual workforce in
SONY Viladecavalls
• Allows a no traumatic departure of SONY
activity from BCN area
Sony decided divest its operations in the Viladecavalls plant (Barcelona)
Conversion of an industrial asset in recession phase, into a platform for innovation in
electronic engineering & manufacturing
Strictly Private and Confidential
FICOSA & BCN Tech
Business plan fundamentals
FICOSA
BCN Tech
New co
Manufacturing
New co
Engineering
Engineering Services
Products manufacturing
New co Manufacturing:
– TV manufacturing for Sony (1M TV 2011 & 0.5M
TV 2012)
– Production transfer from other FICOSA plants
(assets rationalization)
– Transfer of design & administration central offices
located in BCN area (assets rationalization)
– Develop new EMS (Electronic Manufacturing
Systems)
New co Engineering:
– Engineering projects that will be supplied to Sony
3 years
– Engineering projects that will be supplied to others
: transport, aerospace, communications, railway,
energies renewable, health-tech
– Engineering projects for FICOSA
Industrial Assets
+
834 employees
Engineering Assets
+
131 employees
Strictly Private and Confidential
Viladecavalls
Plant 65,000 m2
Land 250,000 m2
Strictly Private and Confidential
FICOSA Viladecavalls (Barcelona - Spain) New Electronic Production Plant
Final Assembly
13 Assembly Lines
Capacity: 6,500 sets/shift (7.5 hr. shifts)
Area used: 8,000 sqm
Auto insertion (Circuits Manufacturing)
24 SMT lines
8 Hand mount lines (DIP machines)
Reliability Laboratory
Capacity: 15 Million shots/day
15,000 circuits/day
Area used: 6,400 sqm
Service department Clean room: Class 1000 and class 100ç Area used: 3,600 sqm
Strictly Private and Confidential CORPORATE PROFILE
COMSA EMTE
SO
NY
FICOSA
Electronics
RF Engineering
FW
EMC & lab
Color science
Environment & energy efficiency
Satelite communications
Railway infrastructure
Heavy machinery
Traffic control
System approach
Precision mechanism
Mechatronics
Image DSP
Modeling
Mech proto lab
Communications
Global presence
Low cost back up office
SMT prototyping
PCB layout
FW testing
Power supplies
Inverters
Strictly Private and Confidential
COMMUNICATIONS • Antenna Systems
• Telematics
• Diversification
HEV/EV-BP • Battery Pack
• BMS
• On board
Charger
SAFETY • ADAS
• Somnoalert
ACTUATORS (C & C) • Tactile Screen
• SbW
Innovation & New technologies
Strictly Private and Confidential
In Knob SbW
The “Knob Shift” uses the interior space of the
knob to locate the feeling function. It allows to
reduce the package of the base drastically.
Features:
Weight: 150 g
Packaging reduction: - 80%
Number of parts reduction: - 35%
Patent pending
Strictly Private and Confidential
Rotative SbW
Gearshift by wire with rotative control
Reduced packaging and weight
Improve ergonomics and accessibility
Instrument panel or central console shifter
Strictly Private and Confidential
Switch SbW
Console lighting
Shifter lighting
Switch Shifter
Strictly Private and Confidential
COMMUNICATIONS • Antenna Systems
• Telematics
• Diversification
HEV/EV-BP • Battery Pack
• BMS
• On board
Charger
SAFETY • ADAS
• Somnoalert
ACTUATORS (C & C) • Tactile Screen
• SbW
Innovation & New technologies
Strictly Private and Confidential
UniBox: Forward Looking Multi-Purpose Camera
PAC 2.0: Park Assist Camera (CAN & NTSC/PAL)
AABV: Advanced Active Bird View
Highly integrated camera solution for
standard (LDW, FCW, HBA, TSR) and
enhanced functionality (Tunnel)
Somnolence Detection Algorithms
“One Box”-camera with CAN and
Video interface, including active
overlay technology for lateral and
parallel parking.
Cost, Size and Performance
optimised solution.
360 ° Surround-View System (4/5 camera
solution). Decentralised Camera System with
active machine vision functionality
Back-Over; Crossing Traffic; LDW; FCW/RECW;
Pedestrian Recognition,
Auto-Calibration and Surround-View.
Lane Recognition
Vehicle Recognition Front Light Recognition
Blind Spot Detection
Tunnel RecognitionTraffic Sign
Recognition
Short Range ObservationTurn and Start Safeguard (TSS)
Parking Aid
Pedestrian RecognitionRain Sensing Somnolent Alert FIR Night Vision
ADAS Unibox, PAC 2.0 and Active Bird View
Strictly Private and Confidential
Parking
Assist
Camera 2.0
Parking
Assist
Camera 3.0
Advanced
Active
Birdview
Forward
Camera +
Advanced
Active
Birdview
SOP
Com
ple
xity
Q3/2012 Q2/2013 Q3/2013 2015
Camera
Monitor
System
2014
Somnoalert
Product portofolio
Strictly Private and Confidential
COMMUNICATIONS • Antenna Systems
• Telematics
• Diversification
HEV/EV-BP • Battery Pack
• BMS
• On board
Charger
SAFETY • ADAS
• Somnoalert
ACTUATORS (C & C) • Tactile Screen
• SbW
Innovation & New technologies
Strictly Private and Confidential
Electric Vehicle Battery Systems BPS, BMS and On Board Charger
BPS: Battery Pack System for electrical / hybrid vehicles
BMS: Battery Management System
On Board Charger
Electro-chemical cell and /or supercapacitors
storage.
Includes its packaging and its thermal
systems and management.
BPS electronic management.
Realize the security controls,
balance the cells charge, realize
the State of Charge and State of
Health prediction.
Realize the BPS charge through
the domestic electrical network,
transforming the alternate
current in continuous current
(AC DC)
Input current and voltage in PFC stage
Input voltage (80 V/div)
Input current (8 A/div)
Strictly Private and Confidential
COMMUNICATIONS • Antenna Systems
• Telematics
• Diversification
HEV/EV-BP • Battery Pack
• BMS
• On board
Charger
SAFETY • ADAS
• Somnoalert
ACTUATORS (C & C) • Tactile Screen
• SbW
Innovation & New technologies
Strictly Private and Confidential
· Good location due to the
reduction of antenna size
· External antenna
removal
· Multiple services integration
and consequently huge
reduction of components on
the vehicle assembly line
· Multiple products
integrated into a single part.
· Non visible antenna
· High level of standardization
and cost competitive
Further Advantages:
On glass integration
In plastic integration
LEGEND:
Advanced Communications BU Product Line: Automotive Antennas
On glass antennas SDARs & GPS Antennas
inside decklid
Antenna inside the exterior
mirror On plastic antennas
GPS & GSM antenna inside
dashboard
GPS, GSM, Wifi, Bluetooth …
antenna inside Telematic
Modules
Strictly Private and Confidential
TECHNICAL FEATURES
Radio receiver: AM/FM1 & FM2, DAB (III-L)
TV receiver: N/A
Satellite: GPS
Telephony: 850 / 900 / 1800 / 1900 / UMTS
Amplifier: Waterproof (overmoulded)
FM / DAB amplifier gain: 4.5 dB / 20 dB
FM / DAB amplifier NF: < 2.8 dB / < 1.5 dB
FM/DAB amplifier operating voltage: 12.5 V / 7-15 V
AM/FM & DAB amplifier current
draw: 73 mA / 65 mA
Interface connection : Fakra
Coaxial cable : Leoni Dacar 300
Foil technology : AM/FM1/FM2/DAB flexible PET
Antenna technology: Proprietary Fractal Technology
VW Caddy: Radio, GPS, GSM & DAB antenna
PROJECT INFORMATION
Customer Production Plant : Poznan
Annual Volume : 160.000
SOP : 19/08/2010
Production Region : Europe
Development Center : CTPT Mollet
Ficosa Production Plant : France
Advanced Communications BU Example Program awarded
Strictly Private and Confidential
Fisker Karma: SDARS, GPS & Radio antennas PROJECT INFORMATION
Customer Production Plant : Finland
Annual Volume : 15.000
SOP : 01/02/2011
Production Region : Europe
Development Center : CTPT Mollet
Ficosa Production Plant : France
AM/FM1 Antenna AM/FM1 Amplifier FM2 Antenna
TECHNICAL FEATURES
Radio receiver: AM/FM1 & FM2
TV receiver: N/A
Satellite: GPS & SDARS (Sirius)
Telephony: N/A
Amplifier: Waterproof (overmoulded)
FM amplifier gain: 4.5 dB
FM amplifier NF: < 2.8 dB
FM amplifier operating voltage: 12.5 V
AM/FM amplifier current draw: 73 mA
Interface connection : Fakra
Coaxial cable : Leoni Dacar 300
Foil technology : AM/FM1/FM2 flexible PET
Antenna technology: Proprietary Fractal Technology GPS Antenna
SIRIUS Antenna
FM2 Amplifier
Advanced Communications BU Example Program awarded
Strictly Private and Confidential
Advanced Communications BU Example Program awarded
French OEM Platform TCU module
PROJECT INFORMATION
Customer Production Plant : France, Spain, Turkey
Annual Volume : 200.000
SOP : 10/06/2011
Production Region : China
Development Center : CTPT Mollet
Ficosa Production Plant : China
TECHNICAL FEATURES
Tel communication: GPRS
Sat communication: GPS
Car communication: CAN bus
Other connectivity: USB
Battery: Rechargeable
Accelerometers: Crash sensing functionality
Audio: In-band
Telephony antennas: 850 / 900 / 1800 / 1900 MHz
Possibility of external
antennas: GPS & GPRS
Antenna technology: Proprietary Fractal Technology
TCU 0
TCU 1
Strictly Private and Confidential
2 CAN configuration at 500kbps
GSM/GPRS modem (WMP150 from Sierra Wireless)
Real Time Clock (RX-8025NB from Epson Toyocom)
SIMCard ready – currently using InSIM for quality improvement, but TCU0 is SIMCard ready
Memory available 64Mb Flash, 16Mb RAM
Digital I/Os: • Implemented: 2 inputs (K-line+WakeUp), 2
outputs (K-Line+Output On Request)
• 4 Additional free lines available
All I/Os, CAN and power supply are managed by a TH24 connector
USB Full speed connectivity
Power supply range from 6.5V to 24V
Optional external antenna connector
View 1
View 2
View 3
PCA
Cover
Cover
Advanced Communications BU TCU0 Technology overview
2G Module
Strictly Private and Confidential
Fleet Management
ECO Coaching
PAYD
EV Battery
Charge Spot Location
Charge Spot Booking
Remote Diagnostics
ECall
SVT Brazil
Electric Vehicle
Services
Multi-Platform
Services
Vehicle Mgmt. Services
Safety Services
Advanced Communications BU TCU1 Services currently implemented
Strictly Private and Confidential
Same specification from TCU0 and additionally:
Integrated GPS (Ublox5 automotive grade)
Audio I/O Management
Internal rechargeable battery
LIN interface for HMI
Accelerometer
Optional external antenna connectors (GSM+GPS)
View 1
View 2
View 3
PCA
Cover
Cover
Advanced Communications BU TCU1 Technology overview
GPS
Module
Strictly Private and Confidential
CPU Power PC @ 400 MHz (Freescale
MPC5121)
512MB RAM, 64MB FLASH NOR
2GB FLASH NAND
Interfaces MiniPCI slot (i.e. WiMax card)
1 UART
GSM/GPRS/UMTS module, Sierra Wireless Q26 Extreme
Bluetooth/WiFi module, CSR BC04/Marvell 88W8686
GPS: UBlox NEO-5Q
2xCAN High Speed
HDD support (SATA)
USB: 1 host, 1 slave
I/O: 8 digital output, 8 analog input
10/100 MBit Ethernet
microSD slot
Integrated Antennas Telephony, GPS, WiFi, Bluetooth, and Wimax
Advanced Communications BU iVTU 3.0 Technology overview
3G Module
GPS
Module
GPS
Antenna
GS
M/G
PR
S/
UM
TS
Ante
nna
Bluetooth
Antenna
WiFi
Antenna
(Dual)
WiMAX
Antenna
Strictly Private and Confidential
Group evolution
Key data and Business Units
Tier I global supplier and technological partner of the main OEMs at global level
Family-owned
company established
in 1949 (Barcelona)
19 countries
4 continents 8.000 employees
R&D Investment:
4% of sales
Automotive Commercial
Vehicle
New
Technologies Electronics
Engineering
Renewable
energies
FICOSA
2011