{fi SHREE JHARKHAND CEMENT PLANT

15
ctN No. Phone Toll Free Fax E-mail Website 125943 RJ 1979 P1C001935 EPABX 01462 228tot-6 1800 180 5003 / 6004 01462228tr7 / 228tI9 sh reebwr@sh reecementltd.com www.shreecement.com {fi SHREE JHARKHAND CEMENT PLANT ,7'II (A UNIT OF SHREE CEMENT LTD.) CC: I' The Additionol Principolchief conservolor of Foresls (ApccF), Minislry of Environmenf, Foresl ond Climote Chonge, Regionoloffice (Ronchi), Bungolow No. A-2, Shyomolicolony, Ronchi - g34 oo2 2. The Regionol Officer, JSPCB, Regionol office cum loborolory, M.15, New Housing Colony, Adilyopur, Jomshedpur _ g3l 013 Vilf : Hansda-Burudih, Dist : Seraikela Kharsawan, Jharkhand Agg220 SCL/Jhorkhond/Env. Stoiemeni/2020-21 /07 To, The Member Secrelory, Jhorkhond Slote Pollulion Conlrol Boord, T.A. Division Building (Ground Floor), H.E.C. Dhurwo, Ronchi- 834 004 sub: Environmentol stotemenl of M/s. Shree Jhorkhond cemeni plont (A unit of Shree cemenl Limiled) for the period from April, 2Ol9 to Mqrch, 2o2O under Environmentol proleclion Act. I 985. Ref: CTO No.- JSPCB/HO/RNC/CTO - 6972715/2020/210; doted 22/01/2020. Deor Sir, we ore submitling herewith Environmenlol Sloiement for the period from April, 2o1g to Morch,2o2o for Cement Grinding Unit of M/s. Shree Jhorkhond Cement plont (A unit of Shree Cement Limited) locoted neor Villoge - Honsdo, PO - Burudih, Dist. - Seroikelo-Khorsowon, Jhorkhond. Submitted for your kind informotion pleose. Thonking you, Yours foithfully, Dote: 24/08/2020 tar"rdq JAIPUR OFFICE : SB-187, Opp. Rajasthan University, JLN Marg, Jaipur 302 015 Phone : 0141 6611200, 6611204, F ax : 01 41 6612219 NEW DELHI OFFICE : 122-123, Hans Bhawan, 1, Bahadurshah Zafar Marg, New Delhi 110 002 Phone : 0 1 1 2337 0828, 2337 921 8, 2337 077 6, Fax : 0 1 1 2337 0499 CORP. OFFICE : 21 , Strand Road, Kolkata 700 001, Phone : 033 22309601-4, Fax : 033 22434226

Transcript of {fi SHREE JHARKHAND CEMENT PLANT

Page 1: {fi SHREE JHARKHAND CEMENT PLANT

ctN No.PhoneToll Free

Fax

E-mailWebsite

125943 RJ 1979 P1C001935EPABX 01462 228tot-61800 180 5003 / 600401462228tr7 / 228tI9sh reebwr@sh reecementltd.comwww.shreecement.com

{fi SHREE JHARKHAND CEMENT PLANT,7'II (A UNIT OF SHREE CEMENT LTD.)

CC:

I' The Additionol Principolchief conservolor of Foresls (ApccF),Minislry of Environmenf, Foresl ond Climote Chonge,Regionoloffice (Ronchi), Bungolow No. A-2, Shyomolicolony, Ronchi - g34 oo2

2. The Regionol Officer, JSPCB,Regionol office cum loborolory,M.15, New Housing Colony, Adilyopur, Jomshedpur _ g3l 013

Vilf : Hansda-Burudih, Dist : Seraikela Kharsawan, Jharkhand Agg220

SCL/Jhorkhond/Env. Stoiemeni/2020-21 /07

To,

The Member Secrelory,Jhorkhond Slote Pollulion Conlrol Boord,T.A. Division Building (Ground Floor),H.E.C. Dhurwo, Ronchi- 834 004

sub: Environmentol stotemenl of M/s. Shree Jhorkhond cemeni plont (A unit of Shree cemenlLimiled) for the period from April, 2Ol9 to Mqrch, 2o2O under Environmentol proleclion Act.I 985.

Ref: CTO No.- JSPCB/HO/RNC/CTO - 6972715/2020/210; doted 22/01/2020.

Deor Sir,

we ore submitling herewith Environmenlol Sloiement for the period from April, 2o1g to Morch,2o2ofor Cement Grinding Unit of M/s. Shree Jhorkhond Cement plont (A unit of Shree Cement Limited)locoted neor Villoge - Honsdo, PO - Burudih, Dist. - Seroikelo-Khorsowon, Jhorkhond.

Submitted for your kind informotion pleose.

Thonking you,Yours foithfully,

Dote: 24/08/2020

tar"rdq

JAIPUR OFFICE : SB-187, Opp. Rajasthan University, JLN Marg, Jaipur 302 015Phone : 0141 6611200, 6611204, F ax : 01 41 6612219

NEW DELHI OFFICE : 122-123, Hans Bhawan, 1, Bahadurshah Zafar Marg, New Delhi 110 002Phone : 0 1 1 2337 0828, 2337 921 8, 2337 077 6, Fax : 0 1 1 2337 0499

CORP. OFFICE : 21 , Strand Road, Kolkata 700 001, Phone : 033 22309601-4, Fax : 033 22434226

Page 2: {fi SHREE JHARKHAND CEMENT PLANT

ENVIRONMENTAI, STATEMENTM/s Shree Jharkhand Cement Plant (A Unit of Shree Cement Limited)

Period from April 2019 to March 2020FORM _ V(See Rule-l4)

PART - B

WATER AND RAW MATERIAL CONSUMPTION

(r) WATER CONSUMPTION

Process

Industrial z

Domestic & Construction :

Nil (As plant is based on dry process Technology)

14908 KL

47022KL

PART - A

I

Name and address of the Owner /Occupier of the Industry operation orprocess

Shree Jharkhand Cement Plant(A Unit of Shree Cement Limited)Village-Hansda,PO-Burudih,Dist. -Seraikela-Kharsawan,Jharkhand -833 210

2.Industry CategoryPrimary (S.T.C. Code)Secondary (S.T.C. Code)

Red Category

3. Production Capacity 2.5 Million TPA Cement

4. Year of Establishment 2019

5.Date of the last EnvironmentalStatement Submitted 18.09.2019

Name of Product

Process Water Consumption per Unit of Product Output

During PreviousFinancial Year 2018-19

During CurrentFinancial Year 2079-20

CementN.A., as plant was

commissioned in the month ofMav.2019

0.026KL/MT of Cement

(ID (a) RAW MATERIAL CONSUMPTION (CEMENT PLANT)

Name of RawMaterialConsume

1. Clinker

Name ofProduct

Consumption of Raw Material Per Unit of Output(Cement) (Metric Tons)

During PreviousFinancial Year 2018-19

During CurentFinancial Year 2019-20

Cement

N.A., as plant wascommissioned in the month of

May,2079

0.518

2. Gypsum 0.0893. Fly Ash 0.2834. Slag 0.1 10

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GD (b) RAW MATERTAL CONSUMPTTON (HAG)

GD (c) RAW MATERIAL CONSUMPTION (p.G.Set)

(ID POWER CONSUMPTION (KWH/T OF Cement):

GV) TOTAL CEMENT PROpUCTTON (MD:

(v) TOTAL p.G. pOWER pROpUCTTON (KWh):

Name of RawMaterial Consume

Name ofProduct

Consumption of Raw Material Per Unit of Output(Metric Tons)

During PreviousFinancial Year 2018-19

During CurrentFinancial Year 2019-20

Fuel / CoalHeat N.A., as plant was

commissioned in the month ofMay,2019

0.009

Name of RawMaterial Consume

Name ofProduct

Consumption of Raw Material Per Unit of Output(LtrslKWh)

During PreviousFinancial Year 2018-19

During CurrentFinancial Year 2019-20

DieselPower N.A., as plant was

commissioned in the month ofMay,2019

0.440

During PreviousFinancial Year 2018-19

During CurrentFinancial Year2019-20

N.A., as plant was commissioned in the monthofMav.2019 4r.12

During PreviousFinancial Year 2018-19

During CurrentFinancial Year 2019-20

N.A., as plant was commissioned in the monthof Mav.2019 572944

During PreviousFinancial Year 2018-19

During CurrentFinancial Year2019-20

N.A., as plant was commissioned in the monthof Mav.2019 2726

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PART _ C

PART -DIIAZARDOUS WASTE

(As specified under Hazardous Wastes lvanigement, Ha;AiG & Trans boundary Movement Rule,

PART - E

SOLID WASTE

Pollutants Quantity of PollutantsDischarged(Mass/Dav)

Concentration of Pollutantsin Discharge (Mass/Value)

Percentage of variation fromprescribed standard with

reasons(a)

Water

The p_lant is being operated on dry pro@therefore no liquid effluent is generated from the cementplant. Waste water generated from office toilets and canteenis being Treatment plant (STp) andsoak pit Tp treated water is beingutilized i

(b) Air Please refer Annexure - | & 2(c) Noise Please refer Annexure - 3

HazardousWaste

Total Quantity (Ltrs.)During Previous

Financial Year 2078-19During Current

Financial Year 2019-20

(Cement manufacturing is based on .,Dry

Process" No Hazardous waste is generatedfrom the process except used oil which isdrained from Machinery /Equipment)

No flazardous waste has been generated.

(b) From Pollution Control Facilities

Total QuantityDuring Previous

Financial Year 2018-19During Current

Financial Year 2019-20(a) From Process N.A., as plant was

commissioned in themonth ofMay,2019

N.A.(b) From Pollution

Control FacilitvDust collected in the bag houseand bag filters are recyclcd backittu tho ul'lturu.

(c) 1. Quantity rejected or re-utilized within the unit

r00%

2. Sold Nil3. Disposed Nil

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PART _ F'

Pfease specify the characterwation(in terms of composition and quantum) of hazardous as wellas solid wastes and indicate disposal practice adopted for both the categories of wastes:

Hazardous Wastescement manufacturing is based on "Dry Process". No Hazardous waste is generated from the processexcept used oil which is drained from Machineries / Equipments.

Batterv Wastes:

As specified under Batteries (Management and Handling) Amendment Rules, 2010, we havepurchased following new batteries of different categories.

l.

teries of different categoriesmanufacturer / importer / dealer or

-

Category:

During lst Apr 2019 to 3l't Mar 2020

(i) No. ofBafferies

(i) ApproximateWeight (In MT)

ql L vur wll(itilgr Nil NiIo., rwo wneeler(ii) Indushial

Nil Nil

a) UPS

b) Motive Powerr16 t.029Nil Nil

v, olzuru -oy/iii\ n+L^-^ NiI Nil\rrr,/' \

Iotalt2 1.612

128 2.641

a

Number of used batteries of categories mentioned in Sl.No I and Tonnage of scrap sentmanufacturer/ dealer / importer/registered recycler/or anyother agency to whom the used batteries scrap was sent

During lst Apr 2019 to 31rt Mar 2020

(i) No. ofBatteries

(i) ApproximateWeight (n MT)

(r,, frulum0[lvo

a) Four wheeler Nil Nilb) Two wheeler Nil Nil\u/ uruusulala) UPSL\ 'l\t^+:-.^ Tr^ Nil Nil

Nil Nilc) Stand -by(iii) Others

Total

Nit NilNil NilNil Nil

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Bio-Medical Wastes

PART _ G

lws Shree Jharkhand Cement Plant (A unit of Sluee Cement Limited) is a clinker gnnding unit andoperated on dry process technology, which is cost effective and environm entally clean technology.The advantage of roller press for pre grinding of clinker is an energy conservation process. Thestack emissions from the plant are controlled by equipment like Bag Houses and 57 number of BagFilters installed at various material transfer points to clean the process and arrest the fugitiveemissions' The particulate matter collected in the pollution control equipment is recycled in processand neutralizing the cost of operation of pollution control equipments and hence no cost impact onthe production cost. Further fly ash is also being utilized in the producfion of ppC cement thuseliminating the harmful impacts on environment.

Bio-Medical Waste Quantity (Kg) as per Color Codin

During Previous Financial year 20g-19 No Bio-Medical Wastehas been@financial year 2019 - 20.During Current Financial year 2019-20

Total QuantityDuring Previous

Financial Year 2018-19During Current

Financial Year 2019 - 20From Process N.A., as plant was

commissioned in themonth of May,2019

NilFrom Pollution ControJ Faciliw Nil

Solid Wastes: - N.A.

(Image Showing Baghouse of Cement Mill)

Page 7: {fi SHREE JHARKHAND CEMENT PLANT

Moreover, to control the dust nuisance emission effectively, IWs Shree Jharkhand Cement plant hasconstructed concrete silos and covered ymd to store raw materials and end product.

(Fly ash Silo) (Cement Silo)

(Gypsum Yard)

(Clinker Silo)

Page 8: {fi SHREE JHARKHAND CEMENT PLANT

PART - H

Green belt development and tree plantation is our ongoing activiry within the plant areaand.outsideof the area. Every year plantation activities are being done to increase the bio-diversity of the area.Till 31't March, 2020,wehave covered 31.05 acres with around 5127 nos. of ffees. We have planteddifferent type of forest plant species like Mangifera indica, Amdiracta indica, Dalbergia srssoo,Sy4tgium cumini, Millettia pinnata, Anacardium occidentale, Roystonia regia, Albizia lebbeck,Delonix re6;ia, Mimusops elengi etc.

,: \t{

@lantation inside plant premises)

Page 9: {fi SHREE JHARKHAND CEMENT PLANT

PART _ I

l. We have full-fledged Environment Department for monitoring, maintenance of pollutioncontrol equipment and Green Belt development.

House-Keeping of plant area is being maintained in perfect order. To control fugitive dustnuisance and for better housekeeping, two number of vacuum sweeping & cleaning machinehas been engaged.

Moreover, all the material transfer belts are covered and transfer points are equipped withpollution control equipment. To further control fugitive dust nuisance, we have developedconcrete area within the vehicle movement area.

Frequent monitoring and analyses of data for ambient air quality, ambient noise and groundwater quality & water levels is being done to improve the environment quality of the plantatea.

5. Special attention has been given to Green belt development with planting tree of differentspecies inside and outside of the plantarea.

6. 17 number of solar LED street light has been installed inside plant premises which isecofriendlv.

7. We have installed Continuous Emission Monitoring System (CEMS) and 4 numbers ofContinuous Ambient Air Quality Monitoring Stations (CAAQMS) for real time monitoringand to display the data on PCB web sites.

8. We have installed STP of capacity 25 KLD to recycle domestic waste water.

9. We are developing Rain Water Harvesting Structure to recharge ground water.

10. We have installed 1.999 MW Solar Power svstem.

11. we have installed water sprinklers to control fugitive dust nuisance.

On the support of above, we are enclosing herewith following documents: -

Annexure-l: Stack Emission monitoring report

Annexure-2: Ambient Air Quality monitoring report

Annexure-3: Ambient Noise Level monitoring report

Annexure-4: Vacuum sweeping & cleaning machine

A rrrrrx rrre-5' Waler Sprink lers

Anncxnrc-6: Solnr LID Strcct liqht

2.

J.

4.

Page 8 of 15

Page 10: {fi SHREE JHARKHAND CEMENT PLANT

Shree Jharkhand Cement Plant(A unit of Shree Cement Limited)

Annexure: I

*Plant was commissioned on 3lrt Mav. 2019.

Stack Emission Monitoring Data (values in mg/t'[m3)

Norms :20 mg/t{m3

Page 9 of15

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Annexure - 6

(Solar LED street light)