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Company Presentation June 2015
- Business
A company active in the field of advanced
engineering plastics and composites production,
with over 30-years of production experience and
major subcontracting co-operations in the
aerospace, military, automotive and electrical /
electronics industries.
- Services
A full range of manufacturing services are
provided, which include tools and parts design,
production and assembly engineering, tool
construction, production of components and
subassemblies.
Business and Services
Our Moto: We bring ideas into life
Established: 1979
Premises : Offices: 32 Ardittou Str., 11636, Athens
Factory (1): Viotia Region, Thiva, 32200, Piri Area
Factory (2): 1st km of Markopoulo – Kalivia Avenue
19003, Markopoulo, Attika, Greece
Share Capital: 5.403.942 Euro
Personnel: 75 people (June 2015)
ISO Certifications: ISO 9001:2008 and ISO 14001:2004
HMOD Certified: Listed in the HMOD Defense Manufacturers Registry (#00023)
Memberships: Hellenic Chamber of Industry
Hellenic Aerospace & Defense Industries Group (HASDIG)
Hellenic Subcontractors Association
Hellenic Plastics Industries Association
ICAP Strongest Companies in Greece
General Information
Major Customers
Domestic
Aluminium of Greece
Bosch-Siemens Home Appliances (BSH)
Demka
Hellenic Air Force (HAF)
Hellenic Aerospace Industry (HAI)
Hellenic Defense Systems (HDS)
Hellenic Petroleum
Hellenic Power Company
Intrakom
Landis+Gyr Corinth
Miltech Hellas
Vodafone – Greece
International
Dassault Aviation (France)
EADS France (France)
Enics (Sweden)
Festo KG (Germany)
Georg Fischer WAGA (Holland)
Gretsch Unitas GmbH (Germany)
Jabil (Poland)
Jac Products Ltd (Great Britain)
Landis+Gyr International (Switzerland)
Landis+Gyr UK (United Kingdom)
MBDA (France)
Trelleborg Vibracoustic GmbH (Germany)
Main European Markets Served
L+G (FR)
L+G (UK)
JAC Products
Trelleborg-Vibracoustic
Enics
Celestica
Jabil
MBDA
Airbus
Airbus Helicopters
Gretsch Unitas
(1) Design – Engineering & Tool-shop
- Molds and production tools
(2) Production
- Engineering Plastics (injection molding) & BMC
Injection of Thermoplastic Materials and BMC
Gas Assisted Injection Molding
- Composites
Resin Transfer Molding
Vacuum Resin Infusion
- Assemblies, Subsystems & Final Products
In-house process:
- Machining, US Welding, Riveting, Hot-Stamping , Wet Paint
- Tampon-Printing, Manual Assembly, EFI for plastics, etc
Subcontracting process:
- Powder coating, Vacuum metalize, etc
Purchasing: Electronics, Special components etc
(3) Other Services
- Quality and logistics
Areas of Activity
Design – Engineering & Tool-Shop
(1) Stereo-lithographic prototypes (STL Parts)
(2) Functional Prototypes
- Machined Prototypes
- From prototyping moulds
Design - Prototypes
Initial plastic machined
prototypes
Aluminum machined
prototypes
Initial Molded
Prototypes
Final Molded
Prototypes
Mold Bases with aluminum
inserts for prototypes and
small series
STL and serial products
(1) Design for manufacturing
- Customer: TrelleborgVibracoustic GmbH
- Assembly: Engine mount hydro-mechanical sub-
system for the VW GOLF
- Final Product: Engine Mount for Golf Serie
- Successfully cooperated in the development phase
and received the contract for the production
- Audited by VOLKSWAGEN for the release of the
production
(2) Complete Assembly Modeling
- Customer: Miltech SA
- Product: Military Field Telephone
- Complete product study
- 3D Parametric Design of all components
- Assembly Verification
Design - Parts and Subsystems (examples)
- Flow Simulation Analysis
- Complete 3D Parametric Design of all
Mould details
- Use of standard items from reliable
suppliers
- Feed design (gates, runners, hot-runner
systems)
Design - Mold and Fixtures
Construction of Molds & Production Tools
- Modern construction procedures
- Full Computer Aided Manufacturing
- Experienced and trained personnel
- Fully equipped tool shop
- 15+ years experience in CNC machining
of complex shapes
Tool Shop
Tools Manufacturing Experience
• Use: Military
• Raw material: PEEK (Victrex)
• Cavities: 3 (different parts)
• Guarantee: 1M cycles
• Mold Base : Pedrotti
• Use: Electrical - Electronics
• Raw material: BMC (Tetradur)
• Cavities: 4
• Accuracy: 0.005 inches
• Guarantee: 5M cycles
• Mold Base : Pedrotti
Tools Manufacturing Experience (c’ntd) • Use: Automotive
• Raw material: Polyamide 66 30%GF, heat stabilized,
hydrolysis resistant - ZYTEL (DuPont)
• Cavities: 4
• Guarantee: 2M cycles
• Mold Base : HASCO
• Use: Automotive
• Raw material: Thermoplastic Elastomere
SANTOPRENE 101-80 (AES)
• Cavities: 8
• Guarantee: 1M cycles
• Mold Base : Pedrotti
Engineering Plastics & Composites
Production
Engineering Plastics & BMC
Machine park – Engineering Plastics
- Working 3 shifts – 5 days per week
- 14 Machines ranging from 60tn to 520tn
Machine park - BMC
- Working 3 shifts – 5 days per week
- 3 Krauss-Maffei Machines 300tn
Over 30 years of experience
(1) Materials
- Carbon fibers, glass-fibers, Kevlar-fibers
- Epoxy Resins
- Polyester resins
(2) Production Methods
- RTM
- Light RTM
- Vacuum Resin Infusion
- Wet Lay-up
(3) Product Weight & Size
- No actual limitation
Composites
(1) Post-Molding Operations
- Conventional and CNC Machining
- Ultrasonic Welding and Inserting
- Riveting
- Hot-Stamping and Tampo-Printing
- Manual Assembly
- Packaging
(2) Subsystems
- Subsystem release following ISO, Military or
custom Standards
- Design and implementation of testing
procedures
- Provide guarantee period
Production – Assemblies & Subsystems
Twin Container for Carl-Gustaff
ammunition
IBM AS400 Pedestal Assembly
Major Production Projects
in Engineering Plastics and Thermosets
(1) Assembly for IBM AS 400 Systems
- Production started in 1987 and finished in 1993, when the new
generation of Pedestal (the LTS assembly) was launched.
- Single Source supplier for IBM and awarded many times the
“Supplier of the Month” award
(2) Ferraris Electro-Mechanical Power Meters for Landis+Gyr
- In 1996 signed a major contract with the Swiss based company
Landis+Gyr for the production of all thermoplastic components
of the Ferraris electro-mechanical power meters
- Many of these items are still under production
(3) Carl - Gustaff Ammunition Container for HDS S.A. (former EBO)
- In 1998 signed a contract for the production of the twin-
container for the ammunition of the Carl - Gustaff anti-tank
weapon.
- The contract has been successfully completed
- Small quantities have been additionally ordered the following
years
Indicative Major Production Projects
(4) Engine mount hydro-mechanical sub-system for the VW GOLF
- In 2003, received from Vibracoustic Gmbh the first order for
prototype tools for a new patented product
- Successfully cooperated in the development phase and received
the contract for the production
- Audited by VOLKSWAGEN for the release of the production
- Project is still active and expands to other customers like PSA,
BMW and Jaguar
(5) FOCUS New Generation Electronic Power Meter for Landis+Gyr
- In 2010, initiated the production of BMC parts for the new
Landis+Gyr electronic power meter
- New technology production process & materials
- Overall investment of 1.2M Euro in new machinery
- Sole E.U. supplier for Landis+Gyr on this project
Indicative Major Production Projects cnt’d
Major Production Projects in Composites
(1) Composite Electrical Junction boxes – Rafale Fighter
- Wet lay-up components (polyester, glass fibers, aluminum net)
- Machined epoxy parts
- Final Assembly (riveting, machining, painting)
- Sole source
(2) DEMKA CARBON Spear-Gun
Producing a revolutionary body for DEMKA CARBON Spear-Gun, sold world-
wide and considered one of the best spear-guns ever produced. This is a
special composite product with:
- Polyurethane Core
- Unidirectional Carbon fibers
- Carbon braids
- Aeronautical grade of epoxy system
Major Production Projects in Composites
Major Production Projects in Composites (cnt’d)
• An innovative product designed and developed by Dasyc
which addresses mobile storage, parking and other
housing needs.
• The facility is comprised of composite prefabricated
panels, produced in the manufacturing plant.
• The panels are easily transported (land-sea-air),
assembled and disassembled at any site
• Attributes: structural strength, fire resistance, ease of
manufacture and assembly, increased thermo / sound
insulating capabilities
• Options: fire arms protection, solar panels, a/c integration,
electrical installation, doors, IR painting…
Hangar modular design
Pieces Junction Detail
Arches detail design
Major Production Projects in Composites (cnt’d)
- Customer: Hellenic Air Force (130CS - Limnos)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Enhanced Solution)
On-site Installation Services
Electrical Installation (Anti-explosive)
- Customer: Hellenic Air Force (112BW – Elefsis)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Simple Solution)
On-site Installation Services
Electrical Installation (industrial)
- Customer: Hellenic Air Force (AD Rhodes)
- Deliverables: 1 Transportable Hangar (930 m²)
Two-sides Covers (Tents – Enhanced Solution)
On-site Installation Services
Electrical Installation (Anti-explosive)
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Other Services
Other Services (1) Quality
- ISO 9001:2008 and ISO 14001:2004 Certified
- PPAP Documentations
- Material “Certificate of Compliance”
- IMDS Data Entry (global database for automotive parts)
- Process Capability Study, Process Flow Chart
- Test Plan (Quality Control Sheet)
- Packaging Standard
- Emergency Plan
(2) Logistics
- Ship-To-Line / Ship-To-Stock / Ship-To-Consignment Stock
- KANBAN supply method
- Annual Contracts
- Ship directly to the end-users on behalf of our customers
Name
1. 5. 1. 1.
2. 6. 2. 2.
3. 7. 3. 3.
4. 8. 4. 4.
LENKUNGS-
ART METHODEN
Montage 1. Duesensysteme einwandfrei montiert - Ο Wenn Clip am Lagerdeckel angerissen ist, Deckel FLK
Verclipsung i.O. demontieren und in Ausschusskiste werfen.
Montagevorgang mit neuem Lagerdeckel wiederholen.
2. Gewicht 110,8-113,8 gr (interne Vorgabe W Teile aussortieren in Behaelter (mit gelbem Aufkleber) - FLK
zur Variantenpruefung) Information an Qualitaetssicherung zur Kontrolle.
Pruefung 1. Bauhoehe 20,15 +1 / -0,5 M (H) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK
2. Laenge 94,9 -0,2 M (M) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK
Code Technika Plastika SAAusgabenBezuegliche Zeichnungen und Vorschriften:
3618 372 / 172 Index 10 640254 (GERMANY)
R036037272
HAEUFIGKEIT
PRUEFUNGS-
Duesensystem Kompl DIESEL
Code Nummer
640254QUALITAETSKONTROLLBLATT
3618 372 / 172
Kunden-code
KONTROLLIERTE MASSE UND MERKMALE REAKTIONSPLAN
647254 (CZECH REP.)
100%
100%
2 St. / Karton
2 St. / Karton
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