8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 1/24

Fieldbus Design and Project Executionfor FPSO Projects

Murali Krishnan Tand

aus u es pan eEmerson Process Management, Asia Pacific

1

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 2/24

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 3/24

Agenda

• Typical project organization•

Implementation Process• Modular concept• S stem hardware desi n deliver and installation

flexibility•

Software standards for FPSO automation• f hn l i 

3Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 4/24

Proven project execution model

 

Project Manager

Involving specialist in• Operational experience• Power and Automation Systems

Project Execution Model• Stages with definedobjectives

How do ou do it?SpecialistsHSE

• Milestones

Asset

Conce tual System and Power Safety and Automation Installation su ort & O erational

ro ec supporOptimisation

engineering detail engineering Systems System Commissioning Support

Experienced personnel in• Project Management• Application knowledge

• Global Support• Engineering

•• Safety and Automation System• Instrumentation / Valves• Power Systems• Fieldbus Technology

• Installation supervision• Commissioning• Service• Fieldbus Workshops

4Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 5/24

Project Execution

FEED Phase

Integrated Engineering Team during FEED, follow-up

• ( Customer / Contractor / Suppliers / End-user )• Customer/End-User/Contractor experts availability• -

• Prepare and train customer organization and yard-teams for

utilization of new designs/techniques and maximize the yield• Prepare and distribute project design specifications and

perform FEED• Empowered participation in the preparation of tender

documents and package procurement to enforce standardsand improve data from package units

5Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 6/24

Project Execution

• Design phase• Implementation phase•

FAT – Metering Skid• FAT – Top Sides

 • Site work on Offshore location

FDS helpsensureagreement

6Singapore FPSO Seminar - 21 August 2009

 consistency

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 7/24

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 8/24

FEED Phase

FieldbusDeployment

FEED PhaseExample of Physical Design: HazardousArea•Easier live maintenance:-Exi- ExnL

•What device and component hazardousarea certification is required?-FISCO devices for FNICO-Entity Exi devices for Entity ExnL

8Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 9/24

Engineering Phases

FieldbusDeployment

FEED Phase

FieldbusTechnical

Fieldbus

Engineering Phase

ApplicationWorkshop Design / 

Segmentation

SimulationTest

9Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 10/24

Training for Success

• Training is a critical success factor for any projects• For most projects the customer, EPC, and sub-contractors have not

undergone extensive Foundation fieldbus training• Standard training must be customized to the unique design and

requirements of each project

ay

1) Foundation Fieldbus Technical Overview2) Project Fieldbus Component3) Segment Design4) Fieldbus Installation5) Field-Check and Troubleshooting

 6) Transmitter - Fieldbus functionality7) Valve Positioner - Fieldbus functionality8) Fieldbus Systems Setup (Hands-on)

10Singapore FPSO Seminar - 21 August 2009

9) Roundup : Questions and Answers

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 11/24

Fieldbus Application Workshop

EPC defines philosophy (rules) by which

Workshop topics for discussion:

 achieve desired control availability

Consists of:- Definition of control loop criticality level

 

• Application Scope of Foundation Fieldbus

• Cable Selection

- Restrictions for allocation for controlcriticality level- Analysis and ranking of control

loops/valves

• rrangemen o , roun ng

• Redundant Philosophy

• Macro-cycle philosophy

Impacts:- Number of devices per bus- Number of loops per bus

• Function Block Requirement• Controller Location (CIC/CIF)

• Zone Application

11Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 12/24

Functional Design Specification (FDS)

• Generated by the ProjectTeam

•

Common design philosophydocument for all parties 

 – Hazardous area concept

 – Components – r ng – Design considerations – Control strategy

 – Etc.

12Singapore FPSO Seminar - 21 August 2009 12

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 13/24

Fieldbus Implementation Methodology

EPC

• EPC will load the segment based on process plot plan and results from

Se ment Desi n Tool risk assessment rocess criticalit and e ui ment 

unit.Segment Allocation = assigning devices to busSegment Loading = block and communication timing

13Singapore FPSO Seminar - 21 August 2009

egmen es gn = ca cu a e curren an vo age

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 14/24

Fieldbus Segment Design Tool

14Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 15/24

Fieldbus Implementation Methodology

• EPC will load the segment based on process plot plan and results from, , .

• MIV will then validate for any software constraint and provide FieldbusSegment Software Analysis to EPC.

15Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 16/24

Fieldbus Software Validation

• Report

 – Macrocycle – VCRs and other resources

16Singapore FPSO Seminar - 21 August 2009 16

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 17/24

Site Commissioning Phase

FieldbusDeployment

FEED Phase Site Commissioning Phase

CommissioningWorksho

FieldbusTechnical

Fieldbus

Engineering Phase Final Review

Loop Check &Commissioning

ApplicationWorkshop Design / 

Segmentation

SimulationTest

17Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 18/24

Installation & Pre-commissioning

Test E ui ment• Establish procedure and checklist• Hands-on training• Installation test tools are made available in required

quantity so as to not delay project –  – Fieldbus tester

 – Oscilloscope – • Pre-commissioning test tools are made available

 – Fieldbus tester

 – Handheld field communicator

18Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 19/24

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 20/24

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 21/24

Technical solution for FPSO

Cabinets with ‘late IO bindin ’

21Singapore FPSO Seminar - 21 August 2009

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 22/24

Software Configuration Flexibility

AI module PID module Pump module

Database-Area: M10 - Separation

Modules in DCS Engineering Database

M10 – Se aration skid M41 - MCC 

AI PIDPump

 

22Singapore FPSO Seminar - 21 August 2009

Classic & HART I/O Fieldbus I/O

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 23/24

Use of Bus Technology for FPSO

Safety Control & ElectricalDataMonitoringAcquisition

23

Digital system architecture that uses the power of field intelligence to

23Singapore FPSO Seminar - 21 August 2009

 

8/2/2019 Ff Design and Project Execution

http://slidepdf.com/reader/full/ff-design-and-project-execution 24/24

Summary

Key success factors:

 –  oun a on e us a rea y use n severa

projects

 –   construction approach of FPSOs

 –  FDS discussion hel s to o timize desi n and savecost

 –  Tools and Documentation by Vendor

24 –  Training at all stages is vital for success

24Singapore FPSO Seminar - 21 August 2009