Festo – Your Global Partner in Factory and Process Automation · Festo – Your Partner for...
Transcript of Festo – Your Global Partner in Factory and Process Automation · Festo – Your Partner for...
Automation
Components Systems / Solutions
Didactic
Training / Consulting Learning Systems
Productivity
Machines/ Systems
People / Organization
Festo – Your Partner for Long-Term Success
Festo – History
1925 1955 1956
1965 1989 2001
2009
First business field: Woodworking machines. Today: Festool
Festo recognizes the potential of pneumatics for factory automation
Italy: First sales company outside Germany
Didactic
Invention and market launch of valve terminals
China: Largest subsidiary outside Germany
Bionic Learning Network as a driving force in automation
Registered Festo(China)Ltd.
1993 Company
Competence
Portfolio
Trends
Added Value
1985
Festo started its business in China
Festo – Facts & Figures
100 18,700
2,000
New products annually
Components
Sales engineers worldwide
of turnover spent on R&D
Customer-specific solutions every year
Staff
> 300,000
2.64 billion
10,000 24 h
Industrial customers
Delivery service
30,000
Euros Festo Group turnover
8 %
Company
Competence
Portfolio
Trends
Added Value
Patents around the world
2,600
Supporting Our Customers’ Automation Worldwide
Local and regional know-how
Worldwide flexibility Fast international availability of Festo staff and products
Production, logistics, service – in 176 countries
Long-term stable supplier partnerships
Global synchronization with your value creation chain
Consistent quality of products and services - worldwide
In 200 industries local presence worldwide
Subsidiary companies in 61 countries
Over 250 branch offices Authorized agencies in a
further 39 countries
Company
Competence
Portfolio
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Added Value
Sales offices
Close at Hand Around the World – Festo in Greater China
100+ sales offices and authorized distributor outlets 2 Experience Centers 2 Global Production Centres Regional Service Centre Distribution Centre South China Technical Engineering Centre 2,000 employees 14,000 global and local customers
Company
Competence
Portfolio
Trends
Added Value
Festo Greater China
Authorized distributor outlets
Festo Greater China Milestone
Relocated in Pudong with product development capacity
2000 1993
Festo(China) Ltd. established on 23rd December
2009
Biggest subsidiary outside Germany
2006
2011 2012
Established GPC-Shanghai
Established Logistics Centre
RSC-China & Ji’nan Training Centre
Upgraded and integrated JPC into
Festo global production network
2016 2016
Distribution Centre South China in
Guangzhou
1st Festo Experience Centre in Greater
China
2012
Expand APTC into TEC with the full R&D capacity for
global market
2001
Established APTC (Asia and Pacific Technical Centre)
2007
Acquired JPC
Global Production Center
GPC-Jinan Employees: 1,000 Area: 46,000 m² (Plan to expand to 72,000 m² ) Functions: Production of fast-moving products mainly for China market Logistics (from 2012) GPC-Shanghai & TEC-Shanghai Employees: 100 Area: 8,000 m² Functions: Production and R&D of products for local and global customers
Technical Engineering Center
TEC-Shanghai Founded 2001 Office area 2,000 m² Patent > 50 Employees 55 local + 4 German Expats Department Design, testing, project magt. , research Products Valves, valve terminals, drives, air prep, controllers and tailor made solutions Cooperation Close cooperation with Zhejiang, Shanghai Jiaotong, Tongji and Huazhong
Current Product Developed
Electric Drives Air Preparation
Valves Electronics
Cylinders
Exceptional Quality Worldwide
Approvals • CE • UL • CSA • CCC
• EN 13980 • DGR 97/23/EG, Module D1 • OHSAS 18001
• GOST • C-Tick • GL
• FMEA • Prototype testing • Endurance testing • 100 % function
testing
• Quality- and Environment Systems
• Six Sigma • Statistic process
control • Supplier-
qualification
Products Processes People
• Quality training programs • Continuous
Improvement Processes (CIP)
Certifications • ISO 9001 • ISO 14001 • VDA 6.1/6.4 • ISO/TS 16949
Company
Competence
Portfolio
Trends
Added Value
Festo Experience Center
• Feasibility testing of the solution • Joint-Venture development of solutions with customers • New technology & intelligent components intro to China • Internal & External automation training (basic → advanced) • Industry 4.0 implementation
Festo Experience Centre is the place where we work on the Smart Solutions
Festo – Focus on Industry Segments
Synergies
Inter-disciplinary approach, benefitting from untold experiences in FA and in PA
Company
Competence
Portfolio
Trends
Added Value
Automotive and Tier 1 Supplier Industry
Food and Beverage Flat Panel/ Solar Industry
Battery Manufacturing
Medical Technology
End Line Packaging Water Technology Electronic Light Assembly
Biotech / Pharma Laboratory Automation
Automotive
Body Shop
Press Shop
Paint Shop
Power Train
Final Assembly
Stacking & Destacking Clamping & Lifting Parts handling
Clamping metal sheets Parts handling Welding
Parts machining Engine assembly/fitting Motor & Gear unit test
Painting Conveying
Glass handling/installation Marriage Parts handling
Vacuum suction gripper ESG
Vacuum generator OVEM
Clamping cylinder DW
Valve terminal VTSA
Proportional valve VPPE
Flow sensor SFAM
Air-gap sensor SOPA
Stopper cylinder DFST
Vacuum suction cup ESS
Electric axis EGC
Food and Beverage
Filling
Sealing
Inspection
Transporting
Food
/Spl
ash
zone
N
on-F
ood
zone
Stainless steel round cylinder
CRDSNU
Stainless steel push-in fitting CRQS with right tube
Clean design ISO cylinder
DSBF
Guided drive DGRF
Intelligent vision system SBOx-M
Compact valve terminal CPV
Fluidic muscle DMSP
Compressed air supply MS series
Feeding components to the tool holder Feeding in and adding seals Pre-assembling components Final assembly and fitting Applying labels Final testing and packaging of the components
ELA - Small Parts Assembly and Electronics
Final Assembly
Surface Mount Technology (SMT)
Through-Hole Technology (THT)
Line loader Marking Screen printing Coating/dispensing In-circuit test (ICT) Line unloader
Line loader Odd form assembly (THT) Selective soldering Depaneling Testing/packaging
Flat cylinders type DZF
Parallel gripper DHPS
Swivel gripper unit HGDS
Valve terminal VTUG
Pneumatic rotary indexing table
DHTG
Pitch slide module DHMP/DHMB
Sawing wafers; Pre-cleaning Separating; Main cleaning Quality classification Testing/sorting; Texturing Doping and diffusion Etching/edge isolation Anti-reflection coating Tabbing and stringing Lay-up; Laminating Quality inspection
Cleaning PVD CVD Etching Vertical transport Plastic rubbing Seal printing/one drop filling Cutting Edge grinding Inspection
ELA - Solar and Flat Panel
Flat Panel
Thin-Film Based Solar
Wafer-Based Solar
Cleaning glass Coating Structuring Coating PECVD Edge deletion Bonding Laminating Trimming Quality inspection
Air bearing ATBT
Linear motor axis ELGL-LAS
W/air bearing
H gantry Bernoulli gripper OGVB
360°: electric rotary module
ERMB
Ready-to-install gantry systems
Water Treatment
Water Treatment
Wastewater Treatment
Inlet Sludge pumping station Pumping station for untreated water Mixing and dosage Coagulator flocculator Sedimentation tank Fixed bed filtration Ultrafiltration Reverse osmosis Distribution
FB Filtration FB Backwashing MF Filtration MF Backwashing MF Integrity test RO Filtration RO Cleaning in Place IE Water treatment IE Regeneration MBR Wastewater treatment MBR Backwashing
Electrical peripherals
CPX
Control cabinets
Linear drive DFPI
Ball valve VZBG
Butterfly valve VZAP
Valve terminal MPA
Industrial Water Treatment
Rain overflow basin Sediment trap Sand/grease trap Primary clarifier Wastewater pumping station Aeration tank Clarifier Sludge pumping station Digestion tower Drainage Activated carbon filter Microstrainer
Solutions for Factory Automation
• Pneumatical drives
• Servopneumatical drives
• Electrical drives
• Controllers
• Gripper- vacuum technology
• Sensor technology
• Diagnosis/vision
• Plug & Work systems
Company
Competence
Portfolio
Trends
Added Value
Solutions for Process Automation
• Front-end display
• Controllers
• Remote I/O
• Valve terminals
• Solenoid valves
• Sensors and positioners
• Actuators
• Process and media valves • Accessories
Company
Competence
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Added Value
Festo – One Stop Provider for Factory Automation Ready-to-install solutions
Catalogue components
Catalogue modules
Individual module
Control system cabinets for handling systems individually configured
High-speed handling system with robotic functionality for free movement in space
Cust
omer
Ben
efit
s
Added Values
Company
Competence
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Added Value
Complete Offer for Ready-to-Install Solutions
Handling- system
Electrical cabinets
Customer specific panels
Module Integrated solutions
Name us your challenges and demands and benefit from our ready-to-install solutions.
• Engineering according specification
• Festo Plug and Work®
• Customized developments
• All technologies: electric, pneumatic
• Out of one hand
Company
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Training and Consulting: Festo Didactic
40 years experience in training
20 years in process optimisation
230 consulting projects with 150 customers
2,900+ seminars with 30,000 participants p.a.
Consulting
Training
Learning
• Technologically oriented vocational and advanced training • Increasing professional competence • Organisational optimisation • Individual qualification programmes • Accredited master degree courses • Specific courses for managers
Company
Competence
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Added Value
Efficiency Reduced complexity from procurement, logistics & assembly time Production on demand Energy conservation services Right-sized /optimised design
Security Same Festo quality level guaranteed Engineering expertise Support in safety processes
Simplicity Product portfolio „For the Region, in the Region“ Ready-to-install application solutions Software tools
Competency Innovation leader Team of consulting engineers Learning company
We are the Engineers of Productivity… Company
Competence
Portfolio
Trends
Added Value
On Target for Energy Efficiency
More Intelligent Engineering • Extensive Festo software and simulation tools • Media neutral application advice Products and Solutions • Holistic view of automation optimization • Low-leakage products with maximum durability Efficient Operation • Festo energy saving service • Condition monitoring solutions Comprehensive energy management tailored to your application.
Company
Competence
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Added Value
On Target for Energy Efficiency
Products and Solutions Intelligent Dimensioning
Services
• Intelligent dimensioning software supports design work.
• Downsizing of components
• No accumu- lation of safety factors.
• Festo energy saving services: Range of services to exploit compressed air savings.
• Service package for comprehensive and sustainable energy savings.
Training and Consulting
• Use energy efficiently • Astonishing saving potentials • From compressed air prep to the
valve and valve terminal level and front units.
• Competence of sales engineers and energy efficiency consultants.
• Synergies of closeness to industry and Festo Didactic’s training expertise.
Festo’s Industry 4.0 strategy is based on three pillars Festo and Industry 4.0 Company
Competence
Portfolio
Trends
Added Value
Highly flexible, energy- efficient assembly lines
Scharnhausen Technology Plant – Future production plant for valves, valve terminals and electronics Making the Future Adaptable in the Technology Plant with Industry 4.0
Automated and flexible
Flexible, flowing production
Optimised energy consumption
Learning taken for granted
An optimised flow of information and materials
Energy network for buildings and production processes
Training factory as practical, integral constituent
High-Speed Products, Diagnostics, Festo Plug and Work®...
... with everything made smaller, faster, and more intelligent. The Festo principle. More performance, less volume, lower weight.
Systems Diagnosis High-Speed
Company
Competence
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Added Value
During the course of millions of years of evolution, nature has developed a wealth of optimisation strategies for adapting to the environment: • Energy efficiency and lightweight construction • Functions integration and miniaturisation • Human-machine interaction • Fusion of the virtual and the real world
Inspired by nature
Bionic Learning Network
Learning from nature for the production of the future Natural Phenomena – Inspiration for Factory and Process Automation
Adaptive and flexible Miniaturisation Human-machine interaction
Communication
Networking Energy efficiency Self-organisation Learning