Ferroflex leaflet English
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ferroflex® ferroflex® FE0108E The world sTandard in qualiTy and reliabiliTy Dunlop FERRoFlEX® convEyoR bElts. thE cost-EFFEctivE solution to a wiDE RangE oF DEmanDs. • Tensile strengths available from 500 N/mm up to 2000 N/mm • Wide range of widths available, from 500 up to 2200mm • High quality cover compounds suitable for -60°C up to +400°C, fire resistant, oil, grease and abrasion resistant • Low elongation 0.25% at 10% of the normal tensile strength • High impact and tear resistance due to dense steel cord carcass • Small pulley diameters • Excellent availability from stock www.DunlopconvEyoRbElting.com Dunlop convEyoR bElting - valuE FoR monEy guaRantEED The highly versatile Dunlop Ferroflex® belt is a tried and tested carcass construction with particularly good ‘low elongation’ characteristics and is used wherever tensile strength and cover grade qualities need to be adaptable to meet the prevailing service conditions. This applies to all areas of bulk material handling, particularly with demanding long distance applications and under high impact conditions in a wide cross-section of industries. There are two Ferroflex constructions available - ‘FIW’ and ‘FSW’. Both have a tension layer composed of longitudinal steel cords through which power transmission is effected. The FIW carcass has a single transversal layer of steel cords on top of the longitudinal steel cords, whereas the FSW has two transversal layers of steel cords situated at both sides of the longitudinal steel cords. The transverse steel cords reinforce the belt and also protect against impact and tears, providing excellent reliability and durability. The FSW construction is particularly suitable for elevator belts especially for use in the cement industry in combination with the heat resistant Delahete cover grade quality. The FSW reinforced belt can be supplied with cable free zones to make the installation of buckets and fasteners easier and to create a dynamically stronger endless belt. Both constructions are available in all Dunlop cover qualities. unRivallED tEchnical suppoRt anD guiDancE When you buy from Dunlop you get more than just quality conveyor belts because we have one of the largest, most experienced and highly trained teams of conveyor belt specialists and application engineers in the industry. Dunlop provides an unrivalled level of customer service - visiting our customers on-site, providing advice, guidance and practical support including: • Site visits and surveys • Belt calculation services • Technical training (on-site and Dunlop based) • Splice training • Trouble shooting and problem solving • In-house research, testing and development • After-sales support 24/7 hElplinE +31 (0) 512 585 555 Our 24-hour Helpline means that we are never more than a phone call away when our customers need our help or advice. This service is extremely well supported by our extensive network of highly reputable Dunlop Authorised Distributors, Vulcanisers and Approved Agents.
Transcript of Ferroflex leaflet English
ferroflex®
ferr
ofl
ex®
FE0
108E
The world sTandard in qualiTy and reliabiliTyDunlop FERRoFlEX® convEyoR bElts. thE cost-EFFEctivE solution to a wiDE RangE oF DEmanDs.
•Tensilestrengthsavailablefrom 500N/mmupto2000N/mm
•Widerangeofwidthsavailable, from500upto2200mm
•Highqualitycovercompoundssuitable for-60°Cupto+400°C,fireresistant, oil,greaseandabrasionresistant
•Lowelongation0.25%at10%ofthe normaltensilestrength
•Highimpactandtearresistancedue todensesteelcordcarcass
•Smallpulleydiameters
•Excellentavailabilityfromstock
www.DunlopconvEyoRbElting.com
Dunlop convEyoR bElting - valuE FoR monEy guaRantEEDThehighlyversatileDunlopFerroflex®beltisatriedandtestedcarcassconstructionwithparticularlygood‘lowelongation’characteristicsandisusedwherevertensilestrengthandcovergradequalitiesneedtobeadaptabletomeettheprevailingserviceconditions.Thisappliestoallareasofbulkmaterialhandling,particularlywithdemandinglongdistanceapplicationsandunderhighimpactconditionsinawidecross-sectionofindustries.
TherearetwoFerroflexconstructionsavailable-‘FIW’and‘FSW’.Bothhaveatensionlayercomposedoflongitudinalsteelcordsthroughwhichpowertransmissioniseffected.TheFIWcarcasshasasingletransversallayerofsteelcordsontopofthelongitudinalsteelcords,whereastheFSWhastwotransversallayersofsteelcordssituatedatbothsidesofthelongitudinalsteelcords.Thetransversesteelcordsreinforcethebeltandalsoprotectagainstimpactandtears,providingexcellentreliabilityanddurability.
TheFSWconstructionisparticularlysuitableforelevatorbeltsespeciallyforuseinthecementindustryincombinationwiththeheatresistantDelahetecovergradequality.TheFSWreinforcedbeltcanbesuppliedwithcablefreezonestomaketheinstallationofbucketsandfastenerseasierandtocreateadynamicallystrongerendlessbelt.BothconstructionsareavailableinallDunlopcoverqualities.
unRivallED tEchnical suppoRt anD guiDancEWhenyoubuyfromDunlopyougetmorethanjustqualityconveyorbeltsbecausewehaveoneofthelargest,mostexperiencedandhighlytrainedteamsofconveyorbeltspecialistsandapplicationengineersintheindustry.
Dunlopprovidesanunrivalledlevelofcustomerservice-visitingourcustomerson-site,providingadvice,guidanceandpracticalsupportincluding: • Sitevisitsandsurveys • Beltcalculationservices • Technicaltraining(on-siteandDunlopbased) • Splicetraining • Troubleshootingandproblemsolving • In-houseresearch,testinganddevelopment • After-salessupport
24/7 hElplinE +31 (0) 512 585 555Our24-hourHelplinemeansthatwearenevermorethanaphonecallawaywhenourcustomersneedourhelporadvice.ThisserviceisextremelywellsupportedbyourextensivenetworkofhighlyreputableDunlopAuthorisedDistributors,VulcanisersandApprovedAgents.
Technical inforMaTionthE EXtEnsivE FERRoFlEX® pRoDuct RangE
EXplanation:To determine the total belt thickness: Addthesumofthecoverstothecarcassthickness.
To determine the belt-weight per square metre (excluding fire resistant belts for which other weights apply):Multiplythesumofthecoversby1.15andaddtheresulttothecarcassweight.
wE aRE hERE to hElp!Ifyouhaveanyconcernsorquestions,pleasecallourApplicationEngineeringDepartmenton+31(0)512585555
* Diameterforbelt-loadsfrom60%upto100%. Forlowerloadsasmallerdiametercanalsobesuitable.
**Theloadsupportofabeltisafactorofthebeltwidth,beltstrengthandbulk materialdensity.Thetableindicatesthelimitsforcorrectloadsupport,based onthreeidlersofthesamelengthsetat30°.
* Forelevatorbeltsothervaluesapply.Forlowambient temperaturespleaseaskforinformationregardingour Coldstarrange.
**S=fire-resistantwithorwithoutcovers. Othercovergradequalitiesforspecial applicationsareavailableuponrequest.
a wiDE RangE oF covER qualitiEsAllDunlopcoverqualitiesareanti-staticaccordingtoEN20284
TechnicalfeaturesApplicationarea
Highabrasionresistancefornormalserviceconditions.Extrawearresistancetomeetthedemandsofconveyinghighlyabrasivematerials.Excellentresistancetocuts,impact,abrasionandgougingresultingfromlargelumpsizesofheavy,sharpmaterialsandhighdropheights.Heatresistantformaterialsatmoderatetemperatures.Superiorheatresistantforheavydutyserviceconditions,upto400°Cforashortperiod(coke,clinkeretc.)Oilandfatresistantforproductscontainingmineraloils.
Fireresistantforthetransportofinflammableandexplosivematerialssuchascoaldustetc.AccordingtoEN20340.SuitableforhazardouszonesaccordingtoATEX95.
EN/ISOquality
D D H
Basepolymer
SBRNR/SBRNR
SBREPDM
NBR
SBR
Permissibletemp.°C*
abrasion resistant
heat resistant
oil and fatresistant
fire resistant
RARSRE
BetaheteDeltahete
ROS
BVX
min.Ambient
-30-40-40
-20-20
-20
-20
cont.Material
808080
150200
80
80
peakMaterial
1009090
170400
120
90
DINquality
YWX
TT
G
S**
Belttype
Carcassthickness
(mm)
Carcassweight(kg/m2)
A(mm)
B(mm)
C(mm)
Min.width**(mm)
Max.beltwidth(mm)forsatisfactoryloadsupportwithmaterialdensityoft/m3:**
<0.75 0.75-1.5 1.5-2.5 2.5-3.2
F 500 IW 3.2 5.7 500 400 315 500 1600 1400 1200 1000 SW 4.7 7.3 500 400 315 800 2200 2000 1800 1600 F 630 IW 3.2 5.9 500 400 315 500 1600 1400 1200 1000 SW 4.7 8.1 500 400 315 800 2200 2000 1800 1600 F 800 IW 4.5 8.6 630 500 400 650 2200 2000 1800 1600 SW 5.4 9.5 630 500 400 800 2200 2200 2000 1800 F 1000 IW 4.5 9.3 630 500 400 650 2200 2000 1800 1600 SW 5.4 10.4 630 500 400 800 2200 2200 2000 1800 F 1250 IW 6.0 12.2 800 630 400 800 2200 2200 2200 2200 SW 7.1 13.2 800 630 400 1000 2200 2200 2200 2200 F 1600 IW 6.0 13.5 800 630 400 800 2200 2200 2200 2200 SW 7.1 14.6 800 630 400 1000 2200 2200 2200 2200 F 2000 SW 7.1 16.0 800 630 400 1000 2200 2200 2200 2200
Pulleydiameters*
Dunlopcoverquality
Dunlop convEyoR bElting (Head Office)•Oliemolenstraat2,PObox14•9200AADrachten•TheNetherlands•Tel.+31(0)512585555•Fax+31(0)512524599
FRancE•Telephone:+33(0)130553903•spain•Telephone:+34938055446•Russia•Telephone:+74952236718•uK•Telephone:+447951070800
italy•Telephone:+393403008381•bElgium•Telephone:+32477698295•gERmany•Telephone:+491729729302
Alldataandrecommendationsinthisbrochurehavebeensuppliedtothebestofourknowledge,asaccuratelyaspossibleandupdatedtoreflectthemostrecenttechnologicaldevelopments.Someproductsmayhavebeenrenderedobsoleteinthelightofmorerecenttechnologicaldevelopments.Wecannotacceptanyresponsibilityforrecommendationsbasedsolelyonthisbrochure.
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