FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment...

21
FEM Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11 th October 2012

Transcript of FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment...

Page 1: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

FEM Product Group Cranes and

Lifting Equipment

International Tower Crane Conference 2012

by Francesco Valente, TEREX

Berlin, 11th October 2012

Page 2: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Beyond EN14439

Site specific Wind to be observed

Information on local site effects created by

buildings and affecting the behaviour of the

nearby tower crane

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 2

Page 3: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Wind related effects on

crane behavior

• Extraordinary Storm Overload structural failure

• No Weather Vaning Overload structural failure

• Site Effects due to Buildings

disturbed wind field + accelerated wind + inhomogeneous wind

direction + turbulences

incorrect behaviour / rotation / oscillations / etc.

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 3

Page 4: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

• Normal behaviour of tower cranes standing in strong wind

Wind related effects on

crane behaviour

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 4

• Spinning due to wind field behind building Luffer:

• Spinning due to wind field behind building Hammerhead:

Page 5: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Wind related crane

behavior

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 5

Germany >182 km/h

Austria >187 km/h

Kyrill Storm – Jan 07

Lothar Storm – Dec 99 France > 180 km/h

Source: ZAMG

Page 6: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Wind zones

Anemometer (crane height > 30m)

Wind Force Calculation

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 6

Development in product

standard EN14439

Page 7: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 7

Recommendations to Tower

crane users and inspectors

• Observation: Local wind site effects are often not taken

into account by users and inspection bodies

• UK (2009) – CPA/HSE

(User Association + Health & Safety Executive

issued a Technical Note including hint on site

Effects

• France (2004) – CNAMTS

(Health insurance for employees) New recommendation

for tower crane users – „Preventing wind induced tower

crane tip over“

Page 8: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Source: CNAMTS – France (Recommendation R406)

„Venturi – effect“ „Corner – effect“

Effect due to high rise building in

urban area with small buildings

„Channel – effect“

„mesh - effect“

Connection between

different pressure zones

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 8

Site effects

Page 9: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 9

Site effects

Building

Turbulences

Tower Crane

Slipstream

Source: Ph D Thesis / D. Voisin

Page 10: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Wind

acceleration

Heterogeneous

wind field

Disturbed

wind field

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 10

Site effects

Source: Ph D Thesis / D. Voisin

Page 11: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 11

Site effects

Source: POTAIN Source: GBF / TEREX

Page 12: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 12

Site effects

Source: POTAIN

Page 13: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 13

• Crane jib 50m

• Crane height 65m

• Building height 75m

Site effects

Page 14: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 14

HIGH RISE

BUILDING

Site effects

Page 15: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 15

Site effects

Source: GBF / TEREX

Page 16: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 16

Wind Windfield Tower Crane Torque Upper Crane

Site effects

Source: GBF / TEREX

Page 17: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 17

Site effects

Wind Windfield Torque Upper Crane

Source: GBF / TEREX

Page 18: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 18

Site effects

Source: GBF / TEREX

Page 19: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Key parameters:

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 19

Site effects

Source: Ph D Thesis / D. Voisin

Page 20: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

– Product standard cannot cover site specific wind effects

– Assessment of job site specific wind effects = responsibility user

– Local site effects are not included in the information received from

weather station and shall be evaluated separately

– Local site effects can lead to an unintended behaviour or even an

accident although the average reported wind speed is not exceeding

the permissible value

– We need consistent guidance and requirements to users in Europe

and elsewhere

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 20

FEM Message

Page 21: FEM Product Group Cranes and Lifting Equipment Product Group Cranes and Lifting Equipment International Tower Crane Conference 2012 by Francesco Valente, TEREX Berlin, 11th October

Thank you

ITC/KHL - Berlin Oct-2012 FEDERATION EUROPEENNE DE LA MANUTENTION

PG Cranes and Lifting Equipment 21

Sources and Literature References:

CNAMTS – R406 http://www.ameli.fr

CPA – TIN 020 http://www.cpa.uk.net

Ph D Thesis Mr D. Voisin http://vdimitri.free.fr

GBF Institut Gesellschaft für Bemessungsforschung mbH / Aachen - Germany

ZAMG Zentralanstalt für Meteorologie und Geodynamik - Austria