Feeder Circuit Breaker Units Secure Support Pan and Change ......Feeder Circuit Breaker Units Secure...

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Installation Instructions Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch Catalog Numbers 2193F and 2100M About This Publication This document provides instructions on how to replace one of the ¼-turn door latches found in the upper right corner of the unit door with a new screw-type door latch. This document also covers the addition of fasteners to the support pans for these plug-in units. Refer to Figure 1 for a description of the parts of a CENTERLINE 2100 motor control center section (MCC). This document is intended for 1.5 space factor, and larger, plug-in units with a 225/250 A frame circuit breaker, including the following units: Bulletin 2193F plug-in units (Feeder unit), circuit breaker Bulletin 2100M plug-in units, circuit breaker with catalog code ‘43CT’ through ‘45CT’ and ‘43CM’ through ‘45CM’ Required Tools You need the following tools: Small flat-bladed screwdriver 5/16 in. and a 3/8 in. socket wrench Optional, battery operated screwdriver Topic Page About This Publication 1 Required Tools 1 Important User Information 2 Before You Begin 4 Secure the Support Pan and Change the Door Latch 4 Remove the Feeder Unit from the Section 4 Remove the Unit Below the Feeder Unit 6 Secure the Support Pans 6 Install Latch Angle Bracket 8 Install Units 9 Install New Door Latch Screw and Label 10 Additional Resources 12

Transcript of Feeder Circuit Breaker Units Secure Support Pan and Change ......Feeder Circuit Breaker Units Secure...

  • Installation Instructions

    Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch Catalog Numbers 2193F and 2100M

    About This Publication This document provides instructions on how to replace one of the ¼-turn door latches found in the upper right corner of the unit door with a new screw-type door latch. This document also covers the addition of fasteners to the support pans for these plug-in units.

    Refer to Figure 1 for a description of the parts of a CENTERLINE 2100 motor control center section (MCC).

    This document is intended for 1.5 space factor, and larger, plug-in units with a 225/250 A frame circuit breaker, including the following units:

    • Bulletin 2193F plug-in units (Feeder unit), circuit breaker• Bulletin 2100M plug-in units, circuit breaker with catalog code ‘43CT’

    through ‘45CT’ and ‘43CM’ through ‘45CM’

    Required Tools You need the following tools:• Small flat-bladed screwdriver• 5/16 in. and a 3/8 in. socket wrench• Optional, battery operated screwdriver

    Topic Page

    About This Publication 1

    Required Tools 1

    Important User Information 2

    Before You Begin 4

    Secure the Support Pan and Change the Door Latch 4

    Remove the Feeder Unit from the Section 4

    Remove the Unit Below the Feeder Unit 6

    Secure the Support Pans 6

    Install Latch Angle Bracket 8

    Install Units 9

    Install New Door Latch Screw and Label 10

    Additional Resources 12

  • 2 Rockwell Automation Publication 2100-IN091A-EN-P - April 2013

    Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Important User Information

    Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

    In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

    The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

    No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

    Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

    Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

    WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

    ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

    SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

    BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

    IMPORTANT Identifies information that is critical for successful application and understanding of the product.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdfhttp://www.rockwellautomation.com/literature/

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Figure 1 - Structure Diagram

    Lifting Angle

    Top Horizontal Wireway Baffle

    Top Horizontal Wireway Cover

    Right Hand Unit Support Vertical Wireway Assembly

    Bus Splice Access Cover

    Section Nameplate

    Vertical Wireway Door

    Vertical to Horizontal Bus Connection Access Cover

    Vertical Bus Support Cover

    Unit Support Pan

    Sealing StrapTop and Bottom

    Bottom Support Angle

    Bottom Horizontal Wireway Cover

    Left Hand Bottom End Closing Plate

    Horizontal Ground BusTop or Bottom

    Left Hand Side Plate Assembly

    Vertical Plug-in Ground Bus

    Left Hand Center End Plate

    Horizontal Power Bus

    Vertical Power Bus

    Horizontal and Vertical Bus Support

    Left Hand Top End Closing Plate

    Removable Top Plate

    3 Rockwell Automation Publication 2100-IN091A-EN-P - April 2013

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Before You Begin

    Secure the Support Pan and Change the Door Latch

    To secure the support pan and change the door latch, complete these steps.

    1. Remove the Feeder Unit from the Section.

    2. Remove the Unit Below the Feeder Unit.

    3. Secure the Support Pans.

    4. Install Latch Angle Bracket.

    5. Install Units.

    6. Install New Door Latch Screw and Label.

    Remove the Feeder Unit from the Section

    Follow these steps to remove the Feeder unit.

    1. Make sure the operator handle is in the OFF/O position.

    2. Verify that all control power and other power sources are off in the Motor Control Center lineup.

    3. Open the Feeder unit door completely.

    4. Mark the phase on each load wire in the Feeder unit to assist with later wire connection.

    ATTENTION: De-energize all power sources to the Motor Control Center before opening any section or unit doors. Verify that all power is OFF, as per NFPA 70E, Standards for Electrical Safety Requirements. Failure to de-energize all power sources can result in severe injury or death.

    ATTENTION: To prevent personal injury or damage to equipment, make sure that the unit operator handle is in the OFF/O position before removing plug-in units.

    ATTENTION: De-energize all units before installing or removing.When installing or removing MCC units, when possible, de-energize, lockout, and tag-out all sources of power to the MCC. If the MCC units are installed or removed with power applied to the main power bus, follow established electrical safety work practices. Refer to the NFPA 70E Standard for Electrical Safety in the Workplace publication.Review your company safety lockout and tag-out procedure.If power sources are connected to the motor control center, use extreme caution when inserting units. All buses and the line sides of the inserted units are energized, and contact with these parts can cause injury or death.All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans.

    4 Rockwell Automation Publication 2100-IN091A-EN-P - April 2013

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    5. Disconnect the Feeder unit load wires and pull the load wires away from the unit so the unit can be removed from the section.

    6. Mark and disconnect control circuit wires if they interfere with the removal of the Feeder unit.

    7. Remove other cables or devices that prevent the unit from being withdrawn.

    8. Disengage the captive latches at the front of the unit, one at the top and one at the bottom of the unit.

    Units that are 2.0 space factor and larger have two latches at the top.

    9. Pull the unit forward (outward), approximately 3 in. (7.5 cm) out of the MCC, by using the handle provided at the lower left of the unit and the tab in the upper right of the unit as finger holds.

    Reposition your hands as necessary to properly support the unit while you are removing the unit from the MCC.

    10. Remove the unit from the MCC.

    11. Carefully install protective caps or close manual shutters after the unit is removed.

    Automatic shutters close as units are removed.

    IMPORTANT Units that are 0.5 space factor do not have captive latches. After you open the unit door, push the latch mechanism to the left with your right hand and then remove the unit from the section.

    ATTENTION: Plug-in MCC units can be heavy or awkward to handle. Use an assistant or a platform lift device if necessary to help you handle the unit.

    Top Captive Latch Bottom Captive Latch

    Rockwell Automation Publication 2100-IN091A-EN-P - April 2013 5

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    12. If one of the following units is directly above or below the Feeder/Main unit, verify that the incoming power source is off and that the operator handle is in the OFF/O position before you open that unit door:• Main Lug Compartment unit (Bulletin 2191)• Main Disconnect Switch unit (Bulletin 2192M)• Main Circuit Breaker unit (Bulletin 2193M) • Frame mounted unit• Bottom horizontal wireway

    Remove the Unit Below the Feeder Unit

    If the unit below the Feeder unit is a plug-in unit, remove that plug-in unit from the section. Follow step 1…11 of Remove the Feeder Unit from the Section to remove any additional units from the MCC section.

    Secure the Support Pans Follow these steps to secure the support pans.

    1. Secure the left-rear corner of the unit support pan with a 10-32 self-tapping screw and tighten to 32 lb•in (3.6 N•m) by using a 5/16 in. socket wrench.

    IMPORTANT Add the screw to the Feeder unit support pan and the unit support pan above the Feeder unit, if one is installed.

    TIP You can use an industrial, battery-powered screwdriver with a strong magnetic bit. Use a driver bit extension. We recommend placing a cloth near the work area to catch the screw if it falls from the driver bit. You can use a small pry bar between the right-hand edge of the unit support pan and the right-hand unit support to better align the holes on the left-hand edge of the unit support pan. Inserting these screws can take more than one attempt.

    Unit Support Pan

    10-32 self-tapping screw32 lb•in (3.6 N•m)

    Unit Support Pan

    Right-hand Unit Support

    Pry Bar

    Gently apply pry bar to align holes.

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  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    2. Remove the plastic retaining clip from the unit support pan and secure the unit support pan to the right-hand unit support with a 1/4-20 bolt, lock washer, and nut.

    3. Tighten to 55 lb•in (6 N•m) with a 3/8 in. socket wrench.

    4. If the unit at the top of the section, directly above the Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker (Bulletin 2193M) unit, complete these steps: a. Remove the plastic retaining clip.b. Secure the top horizontal wireway pan to the right-hand unit support

    with a 1/4-20 bolt, lock washer, and nut.c. Tighten to 55 lb•in (6 N•m) with a 3/8 in. socket wrench.

    5. If the unit at the bottom of the section, directly below the Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker (Bulletin 2193M) unit, complete these steps: a. secure the bottom horizontal wireway pan to the right-hand unit

    support with a 1/4-20 bolt, lock washer, and nut:b. Tighten to 55 lb•in (6 N•m) with a 3/8 in. socket wrench.

    Remove Retaining Clip

    Tighten to 55 lb•in (6 N•m)

    Top Horizontal Wireway Pan

    Tighten to 55 lb•in (6 N•m)

    Rockwell Automation Publication 2100-IN091A-EN-P - April 2013 7

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Install Latch Angle Bracket The latch angle bracket installs in the top-right corner of the Feeder unit compartment. Follow these steps to install the latch angle bracket.

    1. Remove the plastic retaining clip from the right-hand unit support pan.

    2. Secure the latch angle bracket to the right-hand unit support with a ¼-20 screw and lock washer and tighten to 55 lb•in (6 N•m) with a 3/8 in. socket wrench.

    TIP The latch angle bracket has two tapped holes, but only one hole is used for mounting. The tapped hole used depends on where the Feeder unit was mounted in the section:

    • If the Feeder unit was mounted directly below the top horizontal wireway pan, then the bottom tapped hole of the latch angle bracket is used to mount the bracket to the right-hand unit support.

    • Otherwise, use the top tapped hole of the latch angle bracket.

    Latch Angle Bracket

    ¼-20 Screw and Lock Washer55 lb•in (6 N•m)

    Latch Angle BracketMounting Holes

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  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Install Units Follow these steps to install the units.

    1. Remove the protective caps from the stab openings or open the manual shutters if present (automatic shutters open as the units are inserted).

    2. Place the unit on the unit support pan and slide it into the section until it is flush with the front of the structure and the power stabs are connected to the vertical bus.

    ATTENTION: De-energize all units before installing or removing.When installing or removing MCC units, when possible, de-energize, lockout, and tag-out all sources of power to the MCC. If the MCC units are installed or removed with power applied to the main power bus, follow established electrical safety work practices. Refer to the NFPA 70E Standard for Electrical Safety in the Workplace publication.Review your company safety lockout and tag-out procedure.If power sources are connected to the motor control center, use extreme caution when inserting units. All buses and the line sides of the inserted units are energized, and contact with these parts can cause injury or death.All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans.

    ATTENTION: Plug-in MCC units can be heavy or awkward to handle. Use an assistant or a platform lift device if necessary to help you handle the unit.

    ATTENTION: For 0.5 space factor units, a style 3 unit-support pan with bushing must be used below the unit for proper operation of the latch/interlock mechanism. If the unit support pan with bushing is not used, the unit could be removed under load, resulting in injury or death.

    TIP Reposition your hands as necessary to properly support the unit while you are installing the unit into the MCC.

    TIP For Feeder units, you need to tilt the top of the unit slightly to the rear to avoid interference with the top angle latch bracket. If you do not have enough clearance, you need to loosen the angle latch bracket screw (approximately two turns) to install the unit.

    Rockwell Automation Publication 2100-IN091A-EN-P - April 2013 9

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    3. For all units 1.0 space factor and larger, secure the unit by tightening the top and bottom captive latches to 22 lb•in (2.5 N•m).

    Units that are 2.0 space factors or larger have two captive latches on the top of the unit and one on the bottom of the unit.

    4. Connect the marked unit load wires.

    5. Connect the marked control wires.

    6. Verify that all power and control wires have been connected properly and to the proper phases.

    Install New Door Latch Screw and Label

    Follow these steps to install the new door latch.

    1. On the Feeder unit door, remove the ¼ turn door latch in the upper right-hand corner of the door.

    2. Insert the ¼-20 pan-head screw, with the screw head on the outside of the door, thru the open hole in the upper right-hand corner of the door.

    IMPORTANT Top captive latch must be rotated to vertical and engage behind the front flange of the unit support pan above the unit.The bottom captive latch must be rotated to vertical and engaged into the slot of the unit support pan as shown.

    Unit support pan above the unit not shown for clarity.

    10 Rockwell Automation Publication 2100-IN091A-EN-P - April 2013

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    3. Install the screw retainer over the threaded end of the screw.

    Leave a slight gap between the screw retainer and the inside of the door so the screw retainer is not tight against the door. This provides easier alignment of the Door Screw with the latch angle bracket.

    4. Clean the front door surface, just below the pan-head screw, by using window glass cleaner and a clean cloth.

    5. Align the door-screw torque label with the door edges.

    6. Gently work out air bubbles from under the label if they are present.

    7. Ensure that all tools, hardware, and other debris have been removed from the units and section.

    8. Close and secure all open unit doors.

    9. Power up the equipment in accordance with CENTERLINE 2100 Low Voltage Motor Control Centers Installation Instructions, publication 2100-IN012 and as per NFPA 70E, Standards for Electrical Safety Requirements.

    ATTENTION: All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans.

    ¼-20 Pan-head Screw

    Screw Retainer

    Rockwell Automation Publication 2100-IN091A-EN-P - April 2013 11

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2100-in012_-en-p.pdf

  • Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch

    Additional Resources These documents contain additional information concerning related products from Rockwell Automation.

    You can view or download publications athttp:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

    Resource Description

    CENTERLINE 2100 Low Voltage Motor Control Centers Installation Instructions, publication 2100-IN012

    Provides additional information on the CENTERLINE 2100 MCC.

    CENTERLINE 2100 Motor Control Center (MCC) Units with Vertical Operating Handles, publication 2100-IN014

    Provides information on installing units with vertical operator handles.

    CENTERLINE 2100 Motor Control Center (MCC) Units with Horizontal Operating Handles, publication 2100-IN060

    Provides information on installing units with horizontal operator handles.

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

    Provides general guidelines for installing a Rockwell Automation industrial system.

    Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

    Publication 2100-IN091A-EN-P - April 2013 PN-200223Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

    Allen-Bradley, Rockwell Software, Rockwell Automation, CENTERLINE, and TechConnect are trademarks of Rockwell Automation, Inc.

    Trademarks not belonging to Rockwell Automation are property of their respective companies.

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2100-in012_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2100-in014_-en-p.pdfhttp://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.rockwellautomation.com/literature/http://www.ab.comhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2100-in060_-en-p.pdf

    Feeder Circuit Breaker Units Secure Support Pan and ChangeDoor LatchAbout This PublicationRequired ToolsImportant User InformationBefore You BeginSecure the Support Pan and Change the Door LatchRemove the Feeder Unit from the SectionRemove the Unit Below the Feeder UnitSecure the Support PansInstall Latch Angle BracketInstall UnitsInstall New Door Latch Screw and LabelAdditional ResourcesBack Cover

    Introduction_Catagory Types

    This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

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    JIT Printing SpecificationsRA-QR005H-EN-P - 10/04/2012

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    Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

    Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

    Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

    (required) Page Count of Publication:12Total page count including cover5.5” x 8.5” (half-size)A9

    Paper Stock Color:White is assumed. For color options contact your vendor.6” x 4”Post Sale / Technical Communication

    Number of Tabs Needed:5 tab in stock at RR Donnelley7.385” x 9” (RSI Std)B1

    Stitching Location:Blank, Corner or Side8.25” x 10.875”B2

    Drill Hole YES/NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.8.25” x 11” (RA product profile std)B3None

    Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half or V or Single Fold

    Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100 Max9” x 12” (Folder)B5C or Tri-Fold

    Ink ColorOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297 mm)CatalogsDbleParll

    Used in Manufacturing:YESA5 (5.83” x 8.26”) (148 x 210 mm)C1Sample

    Fold:Half or V or Single FoldReview key on right...Short (must specify dimensions between folds in Comments)

    Comments:Fold so that part number is visible. 5.5" x 8.5"C2Z or Accordian Fold

    Part Number:PN-200223JIT / PODMicrofold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

    D1Double Gate

    D2

    FoldsHalf, V, Single C or Tri

    Dble Parll

    Z or Accordian Microfold or French

    Double Gate

    Short FoldD3

    D4

    D5

    D6

    D7

    D8

    D9

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