FEATURES - CONFIGURATIONS - SPECIFICATIONS is one of the more hazardous underground mining...

SCALER PRODUCT CATALOGFEATURES - CONFIGURATIONS - SPECIFICATIONS

Mechanized Scaling:Safety and Productivity

Getman has been focused on providing safe, productive equipment for underground scaling operations since we designed the industry’s first mechanical scaler over 40 years ago. Today we remain the industry leader for underground mechanical scalers.

Miner safety comes first, and Getman’s line of mechanical scalers offer the safest and most productive solutions available for the harsh underground mining environment.

Getman scalers are a critical component of underground operations where falling material can result in miner injury or equipment damage. Scaling during the production cycle and in a maintenance capacity is vital to protecting safety underground.

Getman scalers are designed and built to perform all scaling operations required in the mining process. We build to the highest standards of quality, durability and longevity associated with the Getman brand.

Table of Contents

Dedicated Scaler 6SafetyCost and Productivity

Purpose-Built Design 7Machine LayoutScaling ToolsScaling Boom

Confined Space Scaler 8CSS Scaler

S300 Scalers 10Scaler S320Scaler S324Scaler S330

Getman Corporation assembled this catalog with the intention of passing along the most accurate information possible, however this document shall not be binding in any way and shall be considered informational only. Getman reserves the right to make changes to the specifications herein at any time and without further notification.

Scaler Technical FeaturesENGINE

• Tier III Engine › Mercedes Benz OM904LA, 129 kW (173 hp) @2200rpm › Cummins QSB4.5L, 127 kW (170 hp) @2200rpm

• Donaldson Dry Dual Element Air Cleaner• Catalytic Exhaust Purifier with Muffler• 24V 100A Alternator• 227L (60 gal) Fuel Capacity

FULL REVERSING POWERSHIFT TRANSMISSIONCSS

• Variable-Speed Hydrostatic Drive Transmission• 4-Wheel Drive

S300 SERIES• Dana 32000, 3-Speed Transmission• 4-Wheel Drive

AXLES AND TIRESCSS

• Planetary Drive Axles, Kessler• Mine Service Tires : 12.00x20-28PR, Foam Filled

S300 SERIES• Planetary Drive Axles, Deere 1200 TMII• Mine Service Tires : 12.00x24-16PR

INDEPENDENT BRAKING SYSTEMS• Service Brakes: Fully Hydraulic Wet Disc Brakes on Each Axle• Secondary Brake: Spring Applied, Hydraulic Released Wet Disc• Automatic Secondary Brake Application Upon Loss of Brake

Accumulator Pressure, Transmission Pressure or Electrical Power

ARTICULATED STEERING• Tapered Roller Bearings Inside Articulation Joint• Two Double-Acting Steering Cylinders

HYDRAULIC SYSTEM• Closed Center Hydraulic Circuits with Piston Hydraulic Pump

INSTRUMENTS AND ELECTRICALCSS

• Multi-Function Color Display Monitor with Full Instrumentation and Backlit Keypad

• CAN-based Continuous Monitoring, Control and Diagnostics for Optimum Engine, Drivetrain and Braking Performance

• On-Screen Alarms and Troubleshooting• Lockable Battery Master Disconnect Switch• 140W Light Housings with Two (2) 70W Halogen Bulbs in Each: 2

Lights in Front, 2 Lights in Rear• Point-to-Point Wiring System, Fully Sealed and Self-Extinguishing

S300 SERIES• Full Instrumentation, Including Engine and Transmission Gauges,

Voltmeter and Hour Meter• Lockable Battery Master Disconnect Switch• 140W Light Housings with Two (2) 70W Halogen Bulbs in Each: 2

Lights in Front, 2 Lights in Rear• Sealed and Oil Resistant Wiring System Including Fully Sealed

Connectors• Instrumentation and Associated Switches Mounted in Sealed

Electrical Box

OPERATOR STATION• Three-Point Contact for Entry and Exit• ROPS/FOPS Certified Canopy

› Open Operator’s Compartment › Enclosed Cabin with Heater and Air Conditioner

• Mechanical Suspension Seat• Elevated Operator Position and Angled-View for Unobstructed

Line-of-Sight

STANDARD EQUIPMENT• Audio Backup Alarm, Variable Output from 87-112 dBA• One 2.3kg (5lb) Fire Extinguisher• Ansul Fire Suppression System (Ansul LTA-101-30) Tied to Engine

Shutdown• White Epoxy Finish Paint

WARRANTY• 1 Year/2,000 Hour Standard Warranty• 5 year/10,000 Hour Warranty on Frame

« The more widespread use of purpose designed and built mechanised scaling units is encouraged. These robust units have been specifically designed for heavy duty work in the hazardous role of removing potentially unstable blocks from wide and/or high excavations. The use of mechanised scaling equipment should be an integral part of the mining cycle.

The over-reliance on development jumbos to perform up to three unit operations in the mining cycle for which they were not designed, ie charging-up, scaling and rock bolting, should be recognised as lacking the necessary operational flexibility for efficient high speed development advance. Rock fall damage to these high capital cost items of equipment can halt mining advance with adverse implications for contract payments. »

UNDERGROUND BARRING DOWN AND SCALINGGovernment of Western Australia

Department of Industry and Resources

4 5

Dedicated Scaler

SAFETy

Scaling is one of the more hazardous underground mining processes. Scaling activities are frequently performed in areas with unsupported back, rib and face rock surfaces. Inherent in the process of scaling is the presence of loose material that can dislodge from the rock surface and injure workers or damage mining equipment. Because of the dangers, proper mechanized scaling methods and equipment are critical to safety and productivity in the mining process. Getman purpose-built scalers are designed and built to perform rigorous scaling activities safely and effectively. Dedicated scaling machines incorporate specific features designed to protect the scaler operator that may not be present in non-scaling equipment.

COST ANd PROdUCTIvITy

Rock drill rigs are NOT designed specifically for scaling, and when used during scaling operations significant damage and downtime can result from rock falls and improper utilization of the drilling rig machine. Using drill rigs as scaling machines can result in direct and indirect costs including:

• Unnecessary overuse of drill consumables, including: bits, rods, couplings and adaptors• Excessive boom maintenance caused by rock fall damage• Decreased productivity as a result of drill rig down time caused by rock fall damage• Reduced development advance or production tonnage caused by improper drill rig utilization or down time

The use of a dedicated mechanized scaler unit avoids the costs associated with drill rig scaling. The efficiency and productivity of dedicated and purpose-built scalers allows for more complete and efficient scaling operations, and minimizes lost time resulting from the introduction of additional equipment to the mining cycle.

Finally, in multiple heading situations it is possible to use numerous pieces of equipment simultaneously in different headings and stages of the production cycle. Dedicated mechanical scalers enable utilization of drill rigs in different headings while the mechanical scaler performs scaling functions, increasing drill rig utilization.

6

Purpose-Built Design

SCALING TOOLS

PICK• Equipped with a replaceable tooth and operated with a dual-acting

hydraulic cylinder• Capable of up to 8,165kg (18,000lbs) prying force • Internal gear rotator provides up to 180° of rotation• Multiple pick variations available depending on scaling heights

HAMMER• Up to 678N·m (500ft·lb) force at a range of 1,000 to 1,250 blows per

minute

SCALING BOOM

• High-strength, reinforced 500mm x 500mm rectangular section, telescopic boom

• Roller tracking system that captures the inner boom section › Six (6) robust eccentric roller bearings which can be adjusted

quickly without any disassembly › Inner boom sections stay centered to avoid rubbing contact

• Boom extension cylinders located inside the boom to minimize damage and wear

• Replaceable bushings in main boom pivot• Hydraulic hoses are supported below boom to minimize

exposure to falling rock• Falling material over the boom is deflected to the ground

instead of sliding down the length of the boom• Three versions (20ft, 24ft, 30ft) to optimize boom reach and

coverage for the actual dimensions of galleries (CSS only available with 20ft boom)

PICK

HAMMER

VERTICALROTATION

MACHINE LAyOUT

1. The operator compartment is located at the far rear of the machine, maximizing the distance between the operator and the scaling zone and optimizing the line of site to the scaling area.

2. The strong ROPS/FOPS canopy protects workers in the event of roof cave or rock fall.

3. The operator’s compartment is rubber-mounted and contains a mechanically-suspended seat, further reducing the transfer of shock loads to the operator.

4. All daily maintenance and service is performed from ground level.

5. Getman Scalers are inherently stable and do not require outriggers, allowing for faster setup and evacuation of the scaler. This significantly reduces stress on the frame and improves operator comfort by transferring shock loads through the rubber tires rather than the steel frame.

6. The heart of the hydraulic system is two pressure-compensating, load-sensing pumps. These units dramatically reduce heat generation and deliver smooth, predictable flow, enabling peak performance with simultaneous operation of boom and tool functions.

7. Front push blade (optional on S300 series) allows loose material to be moved out of the scaling area, and avoids the need for additional equipment during the scaling process.

7

90° 90°

60°

LATERALROTATION

1

2

53

4

6

7

Confined Space Scaler

The Getman Confined Space Scaler (CSS) provides unsurpassed safety and productivity when scaling in drift settings narrower than 5.5m (18ft). The turret-mounted boom allows the articulated CSS chassis to remain straight during scaling operations. This enables scaling in narrow drifts and stopes, while the rear-mounted operator station keeps the operator far removed from the scaling area.

The Getman CSS drives value through purpose-built design that minimizes operating costs, maximizes uptime, and removes loose material quickly and efficiently to enhance miner safety.

dESIGN• Hydrostatic drive components for greater maneuverability • Boom turret allows 50° of slewing range to scale ribs in

narrow sections• Designed for galleries up to 5.5m (18ft) wide and 7.0m (23ft)

high• Front push blade ensures machine stability while scaling• When shifting the transmission into reverse the push blade

automatically lifts for emergency evacuation

OPERATOR SAFETy ANd COMFORT• Ergonomically designed operator compartment and controls

provide safety and productivity through increased comfort and efficiency

• The operator compartment is mounted on vibration-isolating rubber pads

• The mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury

• Full instrumentation in a color display screen for easy monitoring and all switches logically grouped

• Precision electric joysticks actuate all boom and tool functions (boom up/down, boom in/out, tool up/down, tool rotation left/right) and steering

• Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick

• Joysticks are mounted on the seat armrests with sliding adjustments to ensure a comfortable reach

OPTIONS• Hydraulic hammer with isolated hydraulic system to prevent

main-system contamination• 90° rotating seat providing optimum forward facing scaling

position and side facing reverse-tramming position for improved visibility, safety and comfort (see below)

8

Optional Rotating SeatScaling Position

Optional Rotating SeatTramming Position

CSS SCALER

Gross Vehicle Weight: 22,000 kg (48,500 lbs)

3.5m (11.5ft) Minimum Optimal Drift Width for Scaling

Lateral Coverage

Optimal Roof Coverage Optimal Rib Coverage

CSS Max Speed (QSB4.5L Engine)

Level Grade 19.6 km/h 12.2 mph

15% Grade 7.2 km/h 4.5 mph

CSS Max Speed (OM904LA Engine)


15% Grade 7.2 km/h 4.5 mph

9

S324

CSS

S320 S330

1M

2M

3M

4M

5M

6M

0M

7M

8M

1M2M3M4M5M6M 0M

-1M

1M

2M

3M

4M

5M

6M

0M

7M

-1M

1M2M3M4M5M 0M

1M

2M

3M

4M

5M

6M

0M

7M

8M

-1M

1M2M3M4M5M6M 0M 1M2M3M4M5M6M 0M7M8M9M

1M

2M

3M

4M

5M

6M

0M

-1M

-2M

-3M

30°

25°

40°

30°

30°

[99”]2507

[7'-5"]2271

13°

[10"]249 GRND

CLRN12.00X20 TIRES

[25']7632

[33'-9"]10293

[10']3048

[6'-7"]2000

[12'-10"]3910

[84”]2134

[R10'-3"]R3120

[R20'-1"]R6121

[12'-10"]3910

40°

[3'-3"]1000

[9']2743

11°

OPTIMALRIB COVERAGE

0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

6M5M4M3M2M1M0M

OPTIMALROOF COVERAGE

0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

6M5M4M3M2M1M0M

S300 Scalers

Getman’s S300 Mechanical Scalers offer unmatched safety and productivity in drift settings 5.5m wide and above. The S300 series is comprised of three models with boom lengths from 6.1m to 9.15m (20ft to 30ft), ensuring optimal coverage with back heights ranging from 3m to 9m (9ft-10in to 29ft-6in).

All Getman S300 Scalers are purpose-built to drive safety, productivity, and efficiency during underground scaling operations.

dESIGN• Hydrodynamic powershift transmission • Static-mounted boom eliminates high-maintenance turntable

assemblies• Stabilizers are not required in any scaling setting• Designed for galleries from 5.5m (18ft) wide and from 3m to

9m (9ft-10in to 29ft-6in) height• Scaling brake package engages the spring-applied wet disc

wheel brakes and locks the oscillating axle in position for enhanced stability

• When truck articulation is repositioned, axle brakes are partially released to reduce tire scuffing, and the oscillating lock is momentarily released

OPERATOR SAFETy ANd COMFORT• Ergonomically designed operator compartment and controls

enhance safety and productivity through increased comfort and efficiency

• Operator compartment mounted on vibration isolating rubber pads

• Mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury

• Tilting/telescopic steering column with an electric powershift transmission control conveniently mounted on the steering column

• All gauges clustered for easy monitoring and all switches logically grouped

OPERATOR SAFETy ANd COMFORT (cont.)• Joysticks mounted on the seat armrests with sliding

adjustments to ensure a comfortable reach• Precision electric joysticks actuate all boom and tool functions

(boom up/down, boom in/out, tool up/down, tool rotation left/right)

• Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick

• Boom swing is accomplished, during scaling, with foot pedals that are activated when the scaling brake is set

OPTIONS• Hydraulic hammer• Front push blade

10

Optional Front Push Blade

SCALER S320


5.5m (18ft) Minimum Recommended Drift Width for Optimal Scaling

S320 Max Speed (QSB4.5L Engine)


15% Grade (2nd gear) 8.7 km/h 5.4 mph

S320 Max Speed (OM904LA Engine)


15% Grade (3rd gear) 9.1 km/h 5.7 mph


Lateral Coverage

11


0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

0M 1M 2M 3M 4M 5M 6M 7M

OPTIMALRIB COVERAGE

0M 1M 2M 3M 4M 5M 6M 7M0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

S324

CSS

S320 S330

1M

2M

3M

4M

5M

6M

0M

7M

8M

1M2M3M4M5M6M 0M

-1M

1M

2M

3M

4M

5M

6M

0M

7M

-1M

1M2M3M4M5M 0M

1M

2M

3M

4M

5M

6M

0M

7M

8M

-1M


1M

2M

3M

4M

5M

6M

0M

-1M

-2M

-3M

30°

25°

40°

30°

30°

[96”]2445

12.00X24 TIRES

20' SCALER BOOM

[12.125”]308GRND

CLRN14°

[11'-2"]3404

[35'-6"]10829

[22'-10"]6971

27°

[6'-7"]2000

[R16'-6"]R5019

[7'-10"]2388

[14'-5"]4388

[3'-3"]1000

[9']2750

30°

[R26']R7936

[14'-5"]4388

SCALER S324









15% Grade (3rd gear) 8.1 km/h 5.1 mph

Lateral Coverage

12

OPTIMALRIB COVERAGE

0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

0M 1M 2M 3M 4M 5M 6M 7M 8M


0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

0M 1M 2M 3M 4M 5M 6M 7M 8M

S324

CSS

S320 S330

1M

2M

3M

4M

5M

6M

0M

7M

8M

1M2M3M4M5M6M 0M

-1M

1M

2M

3M

4M

5M

6M

0M

7M

-1M

1M2M3M4M5M 0M

1M

2M

3M

4M

5M

6M

0M

7M

8M

-1M


1M

2M

3M

4M

5M

6M

0M

-1M

-2M

-3M

30°

25°

40°

30°

30°

[7'-10"]2388

[16'-1"]4897

[16'-1"]4897

[R16'-6"]R5019

[R27'-9"]R8446

[9']2750

[6'-7"]2000

[3'-3"]1000

30°

[11'-2"]3404

[22'-10"]6970

12.00X24 TIRES

[37'-6"]11427

14° 27°

[96”]2445

24' SCALER BOOM

[12.125”]308 GRND

CLRN

SCALER S330










Lateral Coverage

13

OPTIMALRIB COVERAGE

0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

11M

0M 1M 2M 3M 4M 5M 6M 7M 8M 9M


0M

1M

2M

3M

4M

5M

6M

7M

8M

9M

10M

11M

0M 1M 2M 3M 4M 5M 6M 7M 8M 9M

S324

CSS

S320 S330

1M

2M

3M

4M

5M

6M

0M

7M

8M

1M2M3M4M5M6M 0M

-1M

1M

2M

3M

4M

5M

6M

0M

7M

-1M

1M2M3M4M5M 0M

1M

2M

3M

4M

5M

6M

0M

7M

8M

-1M


1M

2M

3M

4M

5M

6M

0M

-1M

-2M

-3M

30°

25°

40°

30°

30°

14°

12.00X24 TIRES

[96”]2438[108”]

2740[120”]3051

LOW MOUNT

MID MOUNT

HIGH MOUNT

27°

[11'-2"]3404

30' SCALER BOOM

[40'-2"]12255

[12.125”]308

[22'-10"]6972

GRNDCLRN

[7'-10"]2388

[11'-1"]3369

[6'-7"]2000

[R15'-6"]R4714

[3'-3"]1000

[R28'-10"]R8793

[17'-11"]5459

[17'-11"]5459

30°

SHOTCRETE SPRAYERS& REMIXERS

A64 PRODUCTION SUPPORT EQUIPMENT

COAL EQUIPMENT

Getman Corporation 59750 34th Avenue

Bangor, MI 49013 USA

Phone 1-269-427-5611 Fax 1-269-427-8781 www.getman.com

Copyright © 2013Getman Corporation

WWW.GETMAN.COM

FEATURES - CONFIGURATIONS - SPECIFICATIONS is one of the more hazardous underground mining...

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Transcript of FEATURES - CONFIGURATIONS - SPECIFICATIONS is one of the more hazardous underground mining...