• Two Sided insert adds value by doubling the number of cutting edges (2+2)• Thick and robust insert adds durability to demanding cutting conditions

• Double Positive geometry benefits machining efficiency and slicesSuper Alloy materials • .090” wiper flat produces exceptional surface finishes

• Coolant through the tool offered on end mills• Various corner radii offered

June 2008 / NPA-094.1 / PAGE 1 OF 8

1 23 4

Two Sided Technology is incorporated into Ingersoll’s new "TETRA"

double sided 16 mm HiPos+ insert. Users benefit by doubling their

cutting edges from 2 to 4 while also taking advantage of clean shear-

ing helical edge performance benefits.

FEATURES AND BENEFITS

Diameters Cutting Edge Length Insert Corner1.250"-2.000" .590" R.015, R.031,R.062

D1 L1Cutter Number Nominal D2 L Extension Number of

Diameter Shank Size OAL Length Length Inserts

1TJ1N-1202281R01 1.250 1.250 Weldon 4.500 2.25 21TJ1N-1204281R01 1.250 1.250 Weldon 6.500 4.25 21TJ1N-1206281R01 1.250 1.250 Weldon 8.500 6.25 21TJ1N-1502281R01 1.500 1.250 Weldon 4.500 2.25 31TJ1N-1504281R01 1.500 1.250 Weldon 6.500 4.25 31TJ1N-2002281R01 2.000 1.250 Weldon 4.500 2.25 4

RampingChanneling Corkscrew CoolantShoulder Facing

L1

L

.590”

D2D1

� 0° END MILL SERIES 1TJ1N

June 2008 / NPA-094.1 / PAGE 2 OF 8

Diameters Depth of Cut Insert Corner2.500"-4.000" 3.28" R.015, R.031,R.062

RampingChanneling SlabbingShoulder Facing

H

K D2

� EXTENDED FLUTE MILL SERIES 2TJ3N

D1 L1 D2 # # # CoolantCutter Number Nominal Lengh of Bore H K Flutes Flutes of Ret Bolt Thu*

Diameter Cut Diameter Height Keyway Effective Total Inserts Ret Bolt

2TJ3N-25036D3R01* 2.500 2.74 1.00 3.60 0.375 3 3 15 SD08-52 SD-08-C62TJ3N-30040D4R01* 3.000 3.28 1.25 4.00 0.500 4 4 24 SD10-54 SD-10-A92TJ3N-40040D5R01* 4.000 3.28 1.50 4.00 0.625 5 5 30 SD12-54 SD-12-B1

* In side stations, use .031 R or smaller to ensure overlap* Order seperately

Diameters Insert Corner2.000" R.015, R.031,R.062

D1 L1 L2 L3Cutter Number Effective Length Extension Overall Adaption # Flutes # Flutes #

Diameter of Cut Length Length Effective Total Inserts

2TJ3N-2005548R01 2.000 3.31 5.50 9.50 CAT 50 3 3 21

RampingChanneling Slabbing CoolantShoulder Facing

D1

L2

L1

L3

� EXTENTED FLUTE END MILL SERIES 2TJ3N

June 2008 / NPA-094.1 / PAGE 3 OF 8

D1

L1

L2

L3

Diameters Insert Corner2..000” R.015, R.031,R.062

RampingChanneling SlabbingShoulder Facing

� EXTENTED FLUTE END MILL SERIES 2TJ3N

D1 L1 L2 L3Cutter Number Effective Length Extension Overall Adaption # Flutes # Flutes #

Diameter of Cut Length Length Effective Total Inserts

2TJ3N-2003081R01 2.000 2.21 3.00 5.25 1.250 Mod. Weldon 3 3 12

* In side stations, use .031 R or smaller to ensure overlap

* In side stations, use .031 R or smaller to ensure overlap

Diameters Cutting Edge Length Insert Corner2.000"-8.000" .590" R.015, R.031,R.062

D1 Retention BoltCutter Number Nominal D2 H K Number of Bolt Circle Retention Coolant w/ Coolant

Diameter Bore Size Height Keyway Inserts Bolt Thru*Low DensityTJ6N-20R01 2.000 0.75 1.570 0.31 3 - SD-06-46 Yes SD-06-89TJ6N-30R01 3.000 1.00 1.750 0.37 5 - - No -TJ6N-40R01 4.000 1.50 2.000 0.62 5 - - No -TJ6N-50R01 5.000 1.50 2.000 0.62 7 - - No -TJ6N-60R01 6.000 1.50 2.480 0.62 8 - - No -

Medium DensityTJ5N-20R01 2.000 0.75 1.570 0.31 4 - SD-06-46 Yes SD-06-89TJ5N-25R01 2.500 1.00 1.750 0.37 5 - SD-08-46 Yes SD-08-92TJ5N-30R01 3.000 1.00 1.750 0.37 7 - - No -TJ5N-40R01 4.000 1.50 2.000 0.62 8 - - No -TJ5N-50R01 5.000 1.50 2.000 0.62 10 - - No -TJ5N-60R01 6.000 1.50 2.480 0.62 11 - - No -TJ5N-80R01 8.000 2.50 2.480 1.00 14 4.00 - No -

RampingChanneling CorkscrewShoulder Facing

D1

D2

K

.590

H

� 0° FACE MILL SERIES TJ6N

June 2008 / NPA-094.1 / PAGE 4 OF 8

*Order Seperately

Diameters Cutting Edge Length Insert Corner1220", 1.500" .590" R.015, R.031,R.062

RampingCahnneling Corkscrew CoolantShoulder Facing

D1 L1Cutter Number Nominal T1 D2 Extension Number of

Diameter Adaption Mating Dia. Length Inserts

1TJ1N-12015X8R01 1.250 M16 1.140 1.50 21TJ1N-15015X8R01 1.500 M16 1.140 1.50 3

INSERTS

HARDWARE

Insert Screw Driver Preset Torque Driver Torx BitPart No. Torque Part No. Part No. Part No.

ANHU160704R

Grades

SM40-120-20 35 in. lbs. DS-T15T DT-35-02 DS-T15B1

D1

L1

.590

D2

T1

R

� 0° END MILL SERIES 1TJ1N

90˚

.590

R

.09.436

June 2008 / NPA-094.1 / PAGE 5 OF 8

Insert Application CornerNumber IN 10K 2010 2030 2505 2540 DD15

ANHU160704R Multi-Purpose R.015 �

ANHU160708R Multi-Purpose R.031 � � � �

ANHU160716R Multi-Purpose R.062 � � � �

ANHU160704FR-P Aluminum R.015 �

ANHU160708FR-P Aluminum R.031 �

Diameters Depth of Cut2.000"-6.000" .31"

FacingLead AngleChamfering

D2

45

.31DOC

0

H

D1

D3

K

� 45° LEAD FACE MILL SERIES TN1N

D1 D3Cutter Number Nominal D2 Overall H K Number of Ret. Bolt

Diameter Bore Size Diameter Height Keyway Inserts

TN1N-20R01 2.000 0.75 2.68 1.750 0.31 4 SD-06-46TN1N-30R01 3.000 1.00 3.68 1.750 0.37 5 -TN1N-30R02 3.000 1.00 3.68 1.750 0.37 7 -TN1N-40R01 4.000 1.50 4.67 2.375 0.62 6 -TN1N-40R02 4.000 1.50 4.67 2.375 0.62 8 -TN1N-60R01 6.000 1.50 6.67 2.375 0.62 10 -

June 2008 / NPA-094.1 / PAGE 6 OF 8

.418 R

.629

0.75

INSERTS

ANHU1607ANR

GradesRInsert Application Corner

Number IN 2010 2540 2030

ANHU1607ANR Multi-Purpose R.015 � � �

HARDWARE

Insert Screw Driver Preset Torque Driver Torx BitPart No. Torque Part No. Part No. Part No.

SM40-120-20 35 in. lbs. DS-T15T DT-35-02 DS-T15B1

Min. Advance Max. AdvanceCutter Min. Dia Per Cutter Max. Dia Per Cutter

Diameter Milled Hole Path Rev. (APCPR) Milled Hole Path Rev. (APCPR)

1.25 1.75 0.024 2.44 0.0711.50 2.40 0.039 2.94 0.0792.00 3.25 0.055 3.94 0.0912.50 4.25 0.047 4.94 0.0713.00 5.50 0.055 5.94 0.0754.00 7.25 0.051 7.94 0.0635.00 9.10 0.047 9.94 0.0596.00 11.85 0.039 11.94 0.0438.00 15.00 0.016 15.94 0.020

TETRA Corkscrew Milling Data

TETRA Ramping Data

cutterrotation

cutter path

IN25

40

IN25

05

GradesIN

2030

IN20

15

DD15

Directionof Cut

DOC

A

L

ACutter Ramping L DOC

Diameter Angle Length

1.25 1.20 28 0.591.50 1.10 31 0.592.00 1.00 34 0.592.50 0.60 56 0.593.00 0.50 68 0.594.00 0.35 97 0.595.00 0.25 135 0.596.00 0.15 226 0.598.00 0.05 677 0.59

June 2008 / NPA-094 / PAGE 7 OF 8

May not berequired atHighSpeed

Brinell Feed perMaterial Hardness SFM Insert Coolant

Aluminum 7075 - T6, 6061 - T6, 2024 - 1500-5000 .004-.018 1 Yes

Gray 150-250 300-1000 .004-.010 2 3 1 NoCast Iron

Nodular 300-600 .004-.010 1 3 2 No

Low Carbon 1018, 8620 100-250 400-1000 .004-.010 No

SteelHigh Carbon F-6180 250-400 350-500 .004-.008 No

Alloyed Steel 4140, 4340 150-300300-700 .004-.010

1 3 2No

Tool Steel A-6, D-1, D-2 Up to 300300 Series, 304, 316 - 300-550

Stainless Steel 400 Series 15-5 PH Up to 320 350-600 .004-.010 1 213-8 PH - 200-400 Yes

Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003-.006 2 1 YesTitanium 6AL-4V - 100-150 .005-.008 1 2 Yes

June 2008 / NPA-094 / PAGE 8 OF 8

4.00 D

iamet

er

3.00 D

iamet

er

Feed Rate (APT)

2.50 D

iamet

er

2.00 D

iamet

er

� EXTENDED FLUTE MILL FEED RATE GUIDELINES BASED ON WIDTH OF CUT

MMaatteerriiaall MMaatteerriiaall SSppeecciiffiiccaattiioonn RRaaddiiaall WWOOCC

AAlluummiinnuumm 7075 - T6, 6061 - T6, 2024

0.02 0.050 0.060 0.070 0.080Diameter / 8 0.015 0.015 0.015 0.015Diameter / 4 0.012 0.012 0.012 0.012Diameter / 2 0.010 0.010 0.010 0.010

CCaasstt IIrroonn Gray / Nodular

0.02 0.035 0.048 0.056 0.064Diameter / 8 0.009 0.011 0.011 0.011Diameter / 4 0.007 0.008 0.008 0.008Diameter / 2 0.006 0.006 0.006 0.006

Low / Med Carbon 1018, 1045, 8620

0.02 0.035 0.048 0.056 0.064Diameter / 8 0.009 0.011 0.011 0.011Diameter / 4 0.007 0.008 0.008 0.008

SStteeeell Diameter / 2 0.006 0.006 0.006 0.006

Alloyed Steel, 4140, 4340, 0.02 0.030 0.042 0.049 0.056

Tool Steel A-6, D-1, D-2Diameter / 8 0.008 0.009 0.009 0.009Diameter / 4 0.006 0.007 0.007 0.007Diameter / 2 0.005 0.005 0.005 0.005

300 Series, 304, 316, 13-8PH

0.02 0.030 0.042 0.049 0.056Diameter / 8 0.008 0.009 0.009 0.009Diameter / 4 0.006 0.007 0.007 0.007

SSttaaiinnlleessss SStteeeell Diameter / 2 0.005 0.005 0.005 0.005

400 Series 15-5PH, 17-4PH

0.02 0.035 0.048 0.056 0.064Diameter / 8 0.009 0.011 0.011 0.011Diameter / 4 0.007 0.008 0.008 0.008Diameter / 2 0.006 0.006 0.006 0.006

NNiicckkeell AAllllooyyss && TTiittaanniiuumm

0.02 0.030 0.042 0.049 0.056Inconel, Hastelloy, Diameter / 8 0.008 0.009 0.009 0.009Waspalloy, 6AL-4V Diameter / 4 0.006 0.007 0.007 0.007

Diameter / 2 0.005 0.005 0.005 0.005