Feature of Mitsubishi GTCC
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Transcript of Feature of Mitsubishi GTCC
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2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
October. 2013
Gas-fired power generation-Mitsubishi Gas fired GTCC Power Plant-
High Performance & Environmental Friendly
Toshiyuki HASHI
DOC. GTCC130120
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1
Content
1. Introduction
2. Feature of Mitsubishi GTCC
3. Latest GT and GTCC Technology
GT : Gas Turbine
GTCC: Gas Turbine Combined Cycle
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2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
1. Introduction
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Power Supply and Demand Outlook
Source: DOE, Philippine Energy Plan, 2012-2030
Luzon Grid needs a TOTAL ADDITIONAL CAPACITY of 10,500 MW through 2030
to meet the demand and required reserve
Project Demand
AAGR % = 4.79
Required
Reserve Margin
RequiredAddi tional Capacity
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Mitsubishi Main products for Power Generation
Lithium-ion Secondary Battery
Combined Cycle Power Plant Steam Turbine Gas Turbine
Geothermal Power Plant Boiler
Hydro TurbineWind Turbine
Gas /Diesel Engine Power Plant
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5
0
20
30
40
50
60
70
1950 1960 1970 1980 1990 2000 2010 2020
Efficiency
Remarkable progress in GTCC Efficiency
Gas Turbine
Generator
Generator
Steam Turbine
Condenser
HRSG
Fuel
Air
GTCC
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2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
2. Feature of Mitsubishi GTCC
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Evolution of MHI GTCC Performance (60Hz)
399
185
285
Gas Turbine and C/C
Gross Output
200
100
300
400
500
C/CGrossPowerOutput(MW)
C/C
G/T
327
470
267
Combined Cycle
Gross Efficiency
M501F3
1300 1400 1500
Turbine Inlet Temperature (C)
55
60
C
/CGrossEfficiency(LHV%)
M501F3
M501G1
M501J
M501G1
1600
M501J
M501GAC404
272
M501GAC
ISO Standard (1 on 1)
GSeries
FSeries
JSeries
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U.K. 13
Grand Total : 601 unitsincludes 412 Heavy Duty
(D,F,G,J class) units
India 10
Chile 2
Netherlands 4
Japan 182
Bangladesh 5
Thailand 32
Syria 4
Indonesia 25
Turkey 7Italy 5
Mexico 21
Philippines 7Vietnam 3
Alger ia 6
Honduras 1
Hong Kong 7Iran 11
Kuwait 4Macau 3
Nigeria 2 Pakistan 1
Peru 3
Qatar 14
Saudi Arabia 35
Singapore 6
Slovakia 2
Spain 7
U.A.E. 6
Austral ia 6
Dominica 1
Azerbaijan 2
Taiwan 22
Malaysia 3
Egypt 6
China 28
New Zealand 1
Korea 24
Ireland 2
Ukraine 5
Argentin
a 5
As of Augus t/2013
Russia 1
U.S.A. 57
Japan 182Asia 180Middle EastAfrica 97
Americas 96Europe 39Oceania 7
Canada 6
Uzbekistan 3
World Wide Experiences of Mitsubishi Gas Turbine
Israel 1
M501F 73M701F125
Total:198units
M501D25M701D92
Total:117units
M501G67M701G11
Total:78units
M501J17M701J2
Total:19units
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MHI Advanced Technology and High Reliabili ty
Research and Development
Main
Fuel
Pilot
Fuel
High level
AnalysisTechnology
Combustion Cooling AerodynamicMaterial
Directional
Solidificationmetal
Precisioncasting
blade
Solidification
analysis
Component
Verification
High pressure
combustion testTurbine blade & vane
verification test
Compressor
model test Creep test
Feed back to Research and Development
MHI Takasago Machinery
Works
Design and Manufacturing
Verification
Demonstration
facility for C/C
power plant in
MHI Takasago
(T-point)
Sophisticated Measuring
Technology
Turbine blade telemeter
vibrating stress
measurement
Low Hig
hVelocity
Feed back to Design and Manufacturing
High Temp.
blade
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Philippine ILIJAN 1200MW M501G x 4
over 96% availability.0.48% forced outage rate.
Award Winners
U.S.A FPL Lauderdale M501F x 4
Mexico Chihuahua M501F3 x 2
Plant Reliabi lity: 99.05%
(Gas Turbine: 100%)
availability: 93.0%
Reliability: 99.3%
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
Phil i i KEILCO Ilij
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Power Output
Gas Turbine 198.6 MW x 4
Steam Turbine 241.7 MW x 2
Total 638.9 MW x 2
Configuration
Multi-Shaft Configuration
(2 GT + 2 HRSG + 1 ST) x 2
Commercial Operation2002 ~
Phil ippines KEILCO IlijanCombined Cycle Power Plant
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
< First G Type Gas Turbine in Philippines >
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3. Latest GT and GTCC Technology
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Verification Test Complete
Successfully finished J class gas turbineat T-point
Delivery Started in 2011
Delivery for 2,900MW (M501J
6units)Kansai Electric Power Company
- put in commercial operation in August 2013 -
J class GTCC Delivery Started
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14
1990 2000 2010
1500
1600
1700
()
TurbineInletTem
perature
Year
J Series Gas Turbine
G series GT
J series GT
National Project 1700GT
G J
Cold End Generator Drive
2-Bearing Rotor
4-Stage Turbine
Individual CombustorsStacked Disk Type Rotor
Cooled & Filtered Rotor Air
Applying G engine experienceProven features with high reliability
Technical Feedback f rom National Project
EGR combustion system Innovated material
Advanced compressor
Innovated cooling technology Advanced t urbine
Advanced TBC
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Key Technology for High Performance
J Target : C/C efficiency : > 61% (M501J:470MW / M701J:680MW) High Pressure Raito CompressorExperience from G Engine
Steam Cooled CombustorExperience from G Engine
TurbineTechnologies from National Project
Validated G Compressor- 23:1 pressure ratio
- 3D profile
- Improved inlet duct
Compressor
Proven G Combustor- Well experienced DLN combustor
- Steam cooled liner
Combustor
Proven G TurbineNational Project technologies- Advanced TBC + Cooling
- High efficient aerodynamic technology
- Cooled row4 blade
Turbine
Row1 blade 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 15
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2009 2010 2011 2012 2013 2014 2015 2016 2017
M501JKOREA
(4 projects)
M501JTAIWAN(1 project)
J lass Gas Turbine To the Market
M501J GTCC X 6units
T Point
M501JKansai Electric
Power
Company
M701JTokyo Electric
Power Company
Approx.
12,000hrsoperation
and 140starts
(Aug,2013)Start commercialOperation (1stunit)
(Aug,2013)
M501J GTCC X 10units
(2on1 x 5 blocks)
Manufacturing
Manufacturing
Installation
Commissioning
Commercial Operation
Operation Starts
M701J GTCC X 2unitsManufacturing
Installation
Operation Starts
Installation
Operation Starts (6 Units)
Manufacturing 1stunit
M501J GTCC X 6units
(2on1 x 3 blocks)
Installation
Operation Starts
Manufacturing
1st
unit
6 Units operating
In simple cycle
mode
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GEN GT
CONDENSER
HRSG
ST
Ready to deliver Most Advanced M501J GTCC
ST
Inside Turbine Building
Gas Turbine (GT)
Steam Turbine (ST)
Engineering work completed
430MW class of M501J 1on1 Single Shaft GTCC
MHIs reliable & high efficiency GTCC matches
the infrastructure of the Philippines.
Single Shaft Overview
GEN GT
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This document contains information proprietary to Mitsubishi Heavy Industries, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furni shed and returned upon request.
This document and such information i s not be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Heavy Industries, LTD. 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.18 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 18