fd1500 Incline Brochure - Fox Enviro

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Unit 2/8 Dual Ave Warana Queensland Australia 4575 | Ph. 617 5437 8455 | Fax 617 5437 8488 | www.foxenviro.com.au Introduction The FD1500 Incline Lamella Tube settler clarifier has a compact, skid-mounted design that performs a continuous or batch flow chemical precipitation process. The FD1500 incorporates two chemical process reaction chambers, a flocculation chamber, and an inclined tube separator for solids separation. The FD1500 has been used in a wide range of applications for Industrial wastewater treatment. Some markets / industries where the FD1500 is commonly used are: Vehicle washes Incl heavy duty truck wash Stormwater / wash down area recovery Small drinking water clarification plants Petrochemical, Printed circuit board manufacturing Metal finishing/plating Industrial laundries Landfill leachate / ground water remediation. Many other applications contact us to discuss Features/Benefits Compact design for small footprint requirements Skid-mounted, factory assembled and tested to ensure trouble-free start up and installation PLC controls for low operating costs and safety interlocks Automatic timed sludge valve – user adjustable 60° inclined tube settling modules for clarificati on Epoxy coated frame and web forge FRP flooring Polyethylene or FRP tank materials of construction for superior corrosion resistance Weight - Approx Dry 925kg : Operational 6,400kg (Base Model) Designed and manufactured in Australia to ISO9000 standards FD1500 INCLINE LAMELLA CLARIFIER (1500LPH) Why use an incline lamella clarifier over standard clarifiers? Incline Tube settler clarifiers use multiple tubular channels sloped at an angle of 60° and adjacent to each other, which combine to form an increased effective settling area. This provides for a particle settling depth that is significantly less than the settling depth of a conventional clarifier, reducing settling times. Tube settlers capture the settling fine Floc that escapes the clarification zone beneath the tube settlers and allows the larger Floc to travel to the tank bottom in a more solid form. Why Tube Settlers? Tube settlers allow this clarifier to produce output turbidity consistently less than 10 NTU, (Subject to flocculants applied) they can also reduce the tank / footprint required in new installations and reduces the solids loading on downstream filters. Advantages of Tube Settlers Clarifiers equipped with tube settlers can operate at 2 to 4 times the normal rate of standard clarifiers without tube settlers. It is possible to cut coagulant dosage by up to half while maintaining a lower influent turbidity to the treatment plant filters (If used). Less filter backwashing equates to significant operating cost savings for both water and electricity. DESIGN DATA Balance Tank Volume 800 Litres Working Clarifier Volume 4,500 litres Power usage maximum 600 watts @ 240 v Clarifier Detention Time 1.5 – 2 Hours Length 3600mm – (With Final Collection Tank fitted 4600mm ) Height 2800mm - (With Mixers 3200mm) Width 1300mm Dry Weight Approx 925kg Operational Weight Approx 6,400kgs - (With Final Collection tank up to 7,300 kgs)

Transcript of fd1500 Incline Brochure - Fox Enviro

Page 1: fd1500 Incline Brochure - Fox Enviro

Unit 2/8 Dual Ave Warana Queensland Australia 4575 | Ph. 617 5437 8455 | Fax 617 5437 8488 | www.foxenviro.com.au

Introduction The FD1500 Incline Lamella Tube settler clarifier has a compact, skid-mounted design that performs a continuous or batch flow chemical precipitation process. The FD1500 incorporates two chemical process reaction chambers, a flocculation chamber, and an inclined tube separator for solids separation. The FD1500 has been used in a wide range of applications for Industrial wastewater treatment. Some markets / industries where the FD1500 is commonly used are: • Vehicle washes Incl heavy duty truck wash • Stormwater / wash down area recovery • Small drinking water clarification plants • Petrochemical, Printed circuit board manufacturing • Metal finishing/plating • Industrial laundries • Landfill leachate / ground water remediation. • Many other applications – contact us to discuss

Features/Benefits • Compact design for small footprint requirements • Skid-mounted, factory assembled and tested to

ensure trouble-free start up and installation • PLC controls for low operating costs and safety

interlocks • Automatic timed sludge valve – user adjustable • 60° inclined tube settling modules for clarificati on • Epoxy coated frame and web forge FRP flooring • Polyethylene or FRP tank materials of construction

for superior corrosion resistance • Weight - Approx Dry 925kg : Operational 6,400kg

(Base Model) • Designed and manufactured in Australia to ISO9000

standards

FD1500 INCLINE LAMELLA CLARIFIER (1500LPH)

Why use an incline lamella clarifier over standard clarifiers? Incline Tube settler clarifiers use multiple tubular channels sloped at an angle of 60° and adjacent to each other, which combine to form an increased effective settling area. This provides for a particle settling depth that is significantly less than the settling depth of a conventional clarifier, reducing settling times. Tube settlers capture the settling fine Floc that escapes the clarification zone beneath the tube settlers and allows the larger Floc to travel to the tank bottom in a more solid form. Why Tube Settlers? Tube settlers allow this clarifier to produce output turbidity consistently less than 10 NTU, (Subject to flocculants applied) they can also reduce the tank / footprint required in new installations and reduces the solids loading on downstream filters. Advantages of Tube Settlers Clarifiers equipped with tube settlers can operate at 2 to 4 times the normal rate of standard clarifiers without tube settlers. It is possible to cut coagulant dosage by up to half while maintaining a lower influent turbidity to the treatment plant filters (If used). Less filter backwashing equates to significant operating cost savings for both water and electricity.

DESIGN DATA Balance Tank Volume 800 Litres

Working Clarifier

Volume 4,500 litres

Power usage maximum 600 watts @ 240 v

Clarifier Detention

Time 1.5 – 2 Hours

Length 3600mm – (With Final Collection Tank fitted 4600mm )

Height 2800mm - (With Mixers 3200mm)

Width 1300mm

Dry Weight Approx 925kg

Operational Weight Approx 6,400kgs - (With Final Collection tank up to

7,300 kgs)

Page 2: fd1500 Incline Brochure - Fox Enviro

Unit 2/8 Dual Ave Warana Queensland Australia 4575 | Ph. 617 5437 8455 | Fax 617 5437 8488 | www.foxenviro.com.au

Process Description Waste flow from the facility is collected and sent to the influent balance tank, At times through an oil separator (not included). During times of high flow or equipment maintenance, this tank provides flow equalisation and normalisation. This tank is continuously recirculated via a circulation pump to ensure that the correct pH levels are at the required design set point prior to entry to the first stage. This also allows for high pH adjustment required at times were heavy metal reductions are required The pH corrected waste water is transferred to the first reaction chamber of the FD1500 via a small transfer pump. The first stage reaction chamber is designed as a first stage reaction chamber designed as a stirred tank reactor, it is utilised for flocculation of the solid precipitates, using a low-shear mixer. once mixed the influent gravity flows into the second stage reaction chamber of the FD1500. (Optional mixer is used in special applications for different flocculants) The precipitate from the flocculation chamber flows by gravity into the settling zone chamber. The settling zone chamber is designed as a down flow then up-flow inclined tube style clarifier, which allows gravity settling of the precipitate. The incline chamber is fitted with hexagonal inclined tube modules that provide the settling surface area required and create the laminar flow environment necessary for effective clarification. The precipitate enters the clarifier and settles to the chamber bottom where it is automatically drained via a automated sludge dump valve to a holding tank (by others) The precipitate-free effluent emerges from the top of the clarifier after rising through the tube packs over a set of weirs and flows by gravity to through a visual site flow meter then through to a cleanable bag filter. Effluent from the bag filter is fed into a final tank (optional) and either pumped, via a centrifugal transfer pump (optional) to the next stage of treatment if it is to be used for recycling or directly to sewer, depends upon relevant authority requirements An optional final pH, turbidity or conductivity online analyser can be used to measure and record the effluent water quality in the final tank

MODEL ORDER CODE DESCRIPTION

FD1500-BM 1500LPH Standard skid mounted system

Optional Extras

FD1500-LID Outdoor lid for top of clarifier and balance tank – reduces algae growth & odours

FD-OT800 800 Litre outlet tank mounted on skid C/W pressure pump on outlet

FRRCDS Residual chlorine dosing system – manual only

FRRCDSA Residual chlorine dosing System – fully automatic

FD-TURB Turbidity monitoring of final effluent water

FD-pH pH monitoring of final effluent water

FD-SEDBB 2 x 4”x 20” Big Blue Replicable sediment cartridge filters fitted under tank 5 to 50 micron

FD-CFBB 2 x 4”x 20” Big Blue Replacable activated carbon cartridge filters fitted under tank (5 Micron)

FD-CF16 16”Automatic backwashing activated carbon filter and tank

FD-UF Fully automatic ultra filtration system including air scour

FD-UV Ultraviolet light with alarms and intensity monitor

FD1500 INCLINE LAMELLA CLARIFIER (1500LPH)