FAST-WAY LIMITED WARRANTY POLICY Ideal Manufacturing, Inc., hereinafter referred to as “Manufacturer” warrants FAST-WAY equipment to be free from defect in material and workmanship, under normal use and service, for a period of one (1) year from the date of original purchase. Manufacturer will, at its option, replace or repair at factory in Billings, MT, any part or parts which shall appear, to the satisfaction of the Manufacturer, upon inspection at its factory, to have been defective in material or workmanship. This warranty does not obligate the Manufacturer to bear any transportation charges in connection with replacement or repair of defective parts. This warranty excludes electrical components and damage due to Acts of God, unauthorized modifications, misuse, abuse or negligence to this product. In order to proceed with a warranty claim, Ideal Manufacturing must be notified of the problem. A new part will be shipped out prepaid (Ground UPS). If the customer requests that the part be expedited that shipping charge will be charged to the owner. The part that is being warranted must be returned to Ideal Manufacturing postage prepaid. When the new part is shipped out, it will go out with an invoice and a warranty part return number. The defective part must be returned to Ideal Manufacturing, Inc freight prepaid, with the warranty part return number. At that time the invoice will be considered paid in full. This warranty is exclusive and in lieu of all other obligation, liabilities or warranties. In no event shall Ideal Manufacturing be liable or responsible for incidental or consequential damage or for any other direct or indirect damage loss, cost, expense or fee. This warranty shall not apply to any products or parts that have been altered or repaired without written consent of Ideal Manufacturing. Labor to remove and reinstall defective product or parts will be paid from a labor rate and schedule only. Consult Ideal Manufacturing for that rate and schedule. For further information on returning your product or questions concerning Ideal Manufacturing warranty, please contact Ideal Manufacturing. Ideal Manufacturing Inc., 2011 Harnish Blvd., Billing’s, Montana 59101, 1-800-523-3888 toll free, 1-406-656-4360 phone, 1-406-656-4363 fax

Si-Low-206

TABLE OF CONTENTS

DESCRIPTION PAGE # 1 Electrical Control Panel 440 volt 3 phase 2 2 Electrical Control Panel 240 volt 3 phase 3 3 Electrical Control Panel 240 volt Single phase 4 4 Main Component List 5 5 General Layout 6 6 Electrical Connector for Towing 7 7 Preparing Silo for Transport 8 8 Set Up Procedure 9 9 Safety Rules 10 10 Operating Procedure 11,12 11 Auger Speed Reducer & Electric Driven Motor 13,14 12 Auger Drive Assembly with Guard 15,16 13 Auger to Roller Gate to Silo 17,18 14 Upper Bearing Assembly 19 15 Optional Control System 20 16 Bag-house Assembly 21,22 17 Maintenance of Bag-house 23 18 Adjustable Legs & Optional Load Cells 24 19 Silo Trailer Wheel Components 25 20 Vibrator & Aeration System 26 21 Vibrator & Optional Pulse Aeration Wiring 27 22 Man Hole 28 23 Optional Load Cells Transport Mounts 29 24 12 Volt DC Wiring 30

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1

IDEAL MANUFACTURING INC.

IDEAL MANUFACTURING INC.

IDEAL MANUFACTURING INC.

5

Si-Low-206

MAIN COMPONENT LIST

REF# DESCRIPTION 1 Auger to Silo attachment components 2 Speed Reducer and Electric Motor 3 Electrical Box 4 Aeration System 5 Fill Pipe 6 Bag Type Dust Collector and Clean Out Hopper 7 Top-Wind Tongue Jack 8 Adjustable Leg Assembly 9 Auger Drive Assembly 10 Man Hole 11 Upper Bearing Assembly 12 Vent Hose 13 Red Side Marker 14 Red Brake Light 15 Amber Side Marker 16 Tire and Axle Assembly 17 Cement Silo 200 Barrel capacity (30 tons) 18 Auger 19 Main Frame

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113

6

SEVEN POLE PLUG CONNECTOR

IDEAL MFG INC SL206-100

DESCRIPTIONTM Tail & Clearance Lights BROWN

WHITE

GREEN

YELLOW

WHITE

BLACK

S Brake Ground

RT Right Signal

LT Left Signal

GD Ground for Lights

A Hot Wire for Brake

Si-Low-206ELECTRICAL CONNECTOR FOR TOWING

TOPINSIDE VIEW

8

Si-Low-206 PREPARING SILO FOR TRANSPORT

1. Most important is to be positive that all cement has been removed from silo, auger

and bag-house. 2. Using a rubber mallet, hit the sidewalls of hopper section of silo; listening for a

hollow sound. Clean out remaining cement. A bag of floor dry will aid in cleaning out the auger by opening the manhole on top of the silo, pour the floor dry inside of the cement silo. Turn auger on, open discharge gate. Run auger until the floor dry no longer comes out of discharge end of auger. Turn auger off and close discharge gate.

3. Disconnect air supply.

4. Disconnect electrical supply. CAUTION! Only a qualified person should do this.

5. Using top-wind tongue jack, raise front of cement silo until all weight is off both

front legs..

6. Remove keepers from both front leg pins, slowly remover leg pins. CAUTION! Inner leg will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS.

7. Using handle on leg pad, raise leg until pin can be installed in first hole. Install leg

pin through hole, install keeper. Repeat on second leg at front of cement silo.

8. Using top-wind tongue jack , lower front of cement silo until all weight is on both rear legs.

9. Remove keepers from both leg pins; slowly remove leg pins. CAUTION! Inner leg

will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS!

10. Using handle on leg pad, raise leg until leg pin can be installed in first hole. Install leg pin through hole and install keeper. Repeat on second leg at rear of cement silo.

11. Using top-wind tongue jack, raise front of cement silo until tow vehicle can back

under pintle hitch..

12. Back tow vehicle under pintle hitch, using top-wind tongue jack, lower front of cement silo onto tow vehicle hitch, secure latch. Hook safety chains and break-away cable to tow vehicle. Plug in lights, check lights for proper operation.

13. Raise top-wind jack to full up position and put foot- pad in retaining hole. See

drawing (Adjustable Legs) on page 24. .

9

Si-Low-206

SET UP PROCEDURE

1. Select a level site with solid footing for setting up and operating cement silo.

2. Block tires, to keep cement silo from moving, before unhooking tow vehicle..

3. Unhook tow vehicle, move vehicle away from cement silo.

4. Remove keepers from both leg pins at rear of cement silo. Slowly remove leg pins. CAUTION! Inner leg will fall to ground; STAY CLEAR WHEN REMOVING LEG PINS! See page 24.

5. Using top-wind tongue jack, lower front end of silo until leg pins can be

installed in second hole in rear legs. 6. Install leg pins through holes in both rear legs; install keepers.

7. Remove keepers from both leg pins, at front of silo. Slowly remove leg pins

CAUTION! Inner leg will fall to ground. STAY CLEAR WHEN REMOVING LEG PINS!

8. Using top-wind tongue jack, raise front of cement silo until leg pins can be

installed in second hole in front legs

9. Install leg pins through holes in both front legs; install keepers.

10. Using top-wind jack, lower front of cement silo until all weight is off jack.

11. Check cement silo for level and stability. Correct as needed..

12. Connect electric power to disconnect box at rear of cement silo, using qualified person See Drawing #104 on page 20. Check for proper rotation of Auger. Correct as needed.

13. Connect air supply to valve. Silo fluidizer aerators require 10.2 CFM @ 90

PSI with a 60 gallon tank. See drawing #110 on page 26.

10

SAFETY RULES

Follow instructions. Don’t take chances. If you don’t know, ask. When setting up lowering or putting equipment into traveling position, follow all instructions in operator’s manual. Correct or report unsafe conditions. If you are not sure of how to correct a hazard, report it and get help. Help keep everything clean and orderly. Trips or falls can cause serious injuries. Use the right tools and equipment for the job. Use them safely. Replace all machine guards after repairs. Report all injuries and get first aid or medical treatment promptly. Use, adjust and repair equipment only when authorized. Use prescribed protective equipment. Keep it in good condition. Wear your hard hat, safety climbing devices or belt. Wear safe clothing to protect you from material being handled, cold or hot. Wear dust mask when conditions require them. Gloves, safety glasses or eye protection, and ear plugs for noise. Don’t horseplay; avoid distracting others. When lifting, bend your knees and get help for heavy loads. Don’t repair or adjust equipment while in motion. Shut off power at source, gasoline engines or electric motors. Gasoline, L.P. gases fumes are highly explosive.

11

Si-Low-206

OPERATING PROCEDURE

A. CHARGING SILO

1. Close silo discharge gate, (REF# 1) 2. Air pump cement through filler pipe, (REF# 5)) 3. You must shake upper section of bag-house to clean filter bags each time

after filling silo. (REF #6). 4. Open cleanout gate, at bottom of bag-house hopper, remove over flow

cement from hopper; close gate. (REF #6)

B. AUGER OPERATION

1. Raise disconnect handle on electrical panel to ON position. (REF #3). 2. Open discharge gate. REF#1) 3. Turn air supply on. (Supplied by customer) 4. Open ball valve on aerator system for one minute. Close ball valve. If

optional pulse system is purchased turn air valve control to ON position. (REF# 3). (Optional)

5. Push start button, (REF # 3). Auger will start. Turn vibrator on. Optional aerators will pulse on for three seconds, off for seven seconds, until stop button is pushed.

NOTE: If slower delivery of cement is needed; close discharge gate to get desired amount. 6. Fill unit with cement. 7. When unit is filled push stop button, and turn vibrator off. (REF #3) 8. Close discharge gate. (REF # 1). 9. Lower disconnect handle on electrical panel to OFF position. (REF #3).

10. NOTE: The auger should be emptied on last load of the shift.

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G P

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206-

113

12

13

Si-Low 206 AUGER SPEED REDUCER & ELECTRIC DRIVEN & GAS DRIVEN

& DIESEL DRIVEN MOTORS WITH GUARDS SL206-101

REF NO. PART NO. DESCRIPTION REQ’D 1 SLO324 Auger Assembly N/A 2 POO635 Electric Motor 1 2A POO507 Honda Gas Driven Engine 1 2B POO502 Lombardini Diesel Engine 1 3 POO632 Speed Reducer 1 4 POO631 2BK80H Sheave (Electric Driven) 1 4A POO547 Centrifugal Clutch (Gas & Diesel Driven) 1 5 POO234 H 1 1/8 Bushing 1 6 POO138 2BK47H Sheaves (Electric Driven) 1 6A POO649 2BK60H (Gas & Diesel Driven) 1 7 POO680 H 7/8 Bushing 1 8 SLO325 Drive Mounting Frame 1 9 SLO326 Silo Frame 1 10 NA 1/2-13 x 10 All Thread 2 11 NA 1/2-13 Hex Nut 12 12 NA 1/2 Lock washer 8 13 NA 1/2 USS Flat washer 8 14 NA 1/2-13 x 2 Hex Bolt 4 15 NA 3/8-16 x 2 1/2 Hex Bolt 4 16 NA 3/8 Lock Washer 4 17 NA 3/8-16 Hex Nut 4 18 NA 3/8 USS Flat Washer 4 19 NA 7/16-14 x 3/4 Hex Bolt 4 20 NA 7/16 Lock Washer 4 21 NA 7/16 Flat Washer 4 22 NA 5/16 USS Flat Washer 2 23 NA 5/16 Lock Washer 2 24 NA 5/16-18 x 3/4 Hex Bolt 2 25 NA 1/4-20 x 3/4 Hex Bolt 5 26 NA 1/4 Lock Washer 5 27 NA 1/4-20 Hex Nut 5 28 SLO327 Belt Guard Base (elec) 1 29 SLO328 Belt Guard Cover (elec) 1 28 SLO329 Belt Guard Base (gas & diesel) 1 29 SLO330 Belt Guard Cover (gas & diesel) 1 30 N/A 3/16 x 3/16 x 1 3/8 Key Stock 1 31 N/A 1/4 x 1/4 x 2 Key Stock 1 32 POO692 B-105 V Belt 2 33 SLO331 Spacer 2 34 SLO332 Guard Bracket 1

S

i-Low

-206

AU

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SPE

ED R

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W/ G

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206-

101

14

15

Si-Low-206

AUGER DRIVE ASSEMBLY WITH GUARD SL206-112

REF NO. PART NO. DESCRIPTION REQ’D 1 SLO324 Auger Assembly N/A 2 POO633 Bushing Kit 1 3 POO632 Speed Reducer 1 4 N/A 1/2 x 3/8 x 2 1/2 Key Stock 1 5 N/A 1/4 x 1/4 x 1 3/8 Key Stock 2 6 SLO333 Drive Shaft 1 1/4 1 7 SLO334 Flight Assembly 1 8 POO143 Pillow Block Bearing 1 9 SLO335 Auger Flange Drive End 1 10 POO125 Felt Seal 1 11 SLO336 Felt Seal Plate 1 12 POO129A Flange Block Bearing 1 13 SLO337 Chain Guard Back 1 14 SLO338 Chain Guard Cover 1 15 POO135 Drive Shaft Sprocket 1 16 POO128 Auger Flight Sprocket 1 17 POO127 Roller Chain 1 18 POO136 Master Link 1 19 N/A 3/8 x 3/8 x 1 3/8 Key Stock 1 20 N/A 3/8-16 x 1 Hex Bolt 6 21 N/A 3/8 Lock Washer 6 22 N/A 3/8 Hex Nut 6 23 N/A 1/2 USS Flat Washer 26 24 N/A 1/2 Lock Washer 6 25 N/A 1/2-13 Hex Nut 6 26 N/A 1/4-20 x 1 Hex Bolt 4 27 N/A 1/4 Lock Washer 4 28 N/A 1/4-20 Hex Nut 4 29 N/A 1/2-13 x 2 Hex Bolt 2

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206-

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16

17

Si-Low 206

AUGER TO ROLLER GATE TO SILO SL206-102

REF NO. PART NO. DESCRIPTION REQ’D 1 SLO318 Silo (flange) N/A 2 POO782 Roller Gate 1 3 SLO324 Auger Assembly 1 4 N/A 3/8-16 x 1 1/4 Hex Bolt 26 5 N/A 3/8 Lock Washer 26 6 N/A 3/8-16 Hex Nut 26 7 N/A 3/8-16 X 1 Hex Bolt 6 8 N/A 3/8 Aluminum Lock Washer 6

Si-Low-206AUGER TO ROLLER GATE TO SILO

IDEAL MFG INC SL206-102

18

N/AN/AN/A

N/A

N/AN/APOO124SLO336POO125SLO340SLO324

PART NO.

8

11

109

3

6

7

54

REF NO.12

3/8-16 Hex Bolt3/8 Lock Washers3/8-16 Hex Nut

1/2 USS Flat Washers

1/2 Lock Washer1/2-13 Hex NutFlange Block BearingFelt Seal PlateFelt SealUpper Auger FlangeAuger Assembly

AUGER UPPER BEARING ASSEMBLY

DESCRIPTION

6

66

REQ NO

1

244

41

111

Si-Low 206

IDEAL MFG INC SL206-107

19

13

12 SLO350SLO351

Rain CapSpacer

15

14 Throttle Cable BracketThrottle CablePOO197

SLO352

11

2

1

OPT

ION

AL

CO

NTR

OL

SYST

EMSi

-Low

206

2

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C.

64 53

POO

908

PEO

236

N/A

REF

NO

.1

PAR

T N

O.

POO

775

Elec

trica

l Box

220

thre

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ase

DG

-4 C

lam

p

Junc

tion

Box

16/4

Ele

ctric

al W

ire 1

0'-6

"

1 112 11

SL20

6-10

4

Four

Pin

Min

i Stra

ight

Fem

ale

20'

Pow

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ord

Con

trol S

tatio

n

DES

CR

IPTI

ON

REQ

NO

POO

772

N/A

POO

907

Elec

trica

l Box

440

thre

e ph

ase

PEO

237

Junc

tion

Box

Cov

er

PEO

246

3- C

ord

Con

nect

or1 1 1

20

POO

122

POO

121

Dis

char

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Hos

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p1 1

7 85 5 6

21

Si-Low-206

BAGHOUSE ASSEMBLY

REF NO. PART NO. DESCRIPTION REQ’D 1 SLO320 Baghouse Hopper 1 2 SIP137 Manifold Adapter 1 (Factory Installed) 3 POO511 Gasket 1 4 SIP138 Manifold 1 5 POO193 Hose Clamps 20 2 on Flex Hose 6 POO364 Filter Bag 18 7 POO365 Cover (Weatherproof) 1 8 SIP139 Filter Bag Support Hoop 1 9 SIP140 Support Hoop Post 1 10 NA 3/8 Nut 14 – 2 Support Hoop Post

12 Manifold to Adapter 11 NA 3/8 Lock washer 14 – 2 Support Hoop Post

12 Manifold to Adapter 12 NA 3/8 x 2 1/2 Hex Head Cap Screw 2 13 NA 3/8 x 1 1/4 Hex Head Cap Screw 12 14 NA 3/8 x 3 1/2 Hex Head Cap Screw 4 15 NA 3/8 Washer 8 16 POO196 Spring 4 17 NA 3/8 Lock Nut 4 18 SLO341 Cleanout Gate 1 19 POO694 Flex Hose 1 20 N/A 3/8 Hex Bolt x 1 1/4” Tack weld 2 21 POO776 3/8-16 EZ Grip nuts 2 22 N/A 3/8 flat washers 2

IDEAL MFG INC

Si-Low-206

BAGHOUSE ASSEMBLY SL206-103

22

23

SILO BAGHOUSE SUBJECT: Silo Baghouse (Air Filtering System) PURPOSE: To prevent cement dust from entering the atmosphere during the filling process of the storage vessel. DESCRIPTION: Filters: Quantity - 18 Material - 10 oz polyester material - 25 cfm per square foot Filter Surface - (each) 784 sq. in. = 5.44 sq. ft Total square feet of filter material = 98 sq. ft. Total cfm at 25 cfm per square foot = 2450 cfm MAINTENANCE: Spring loaded upper bag mount that facilitates bag shaking both by wind action as well as manual action to result in filter bag cleaning. Clean out Hopper. EFFICIENCY: 99.8%

IDEAL MFG INC

Adjustable Leg

PART NO.

SLO311

POO170SLO118SLO117

34

2

1

REF NO.Silo Frame

Hair Pin

DESCRIPTION

Leg Pin

REQ NO

4

41

4

ADJUSTABLE LEGS &OPTIONAL LOAD CELLS

Si-Low 206

24

SL206-108

5 POO910 Load Cell (set of 4) 1

6 SL0140 Load Cell Base 47 NA

3/4 Lock Washer and Nut

168 NA 3/4-10 x 3 Hex Head Bolt 16

9 NA

3/4-10 X 2 1/2 Hex Head Bolt

32

Inner Grease Seal

Outer BearingOuter Bearing Race

Left Brake Assembly

DESCRIPTIONREF NO. PART NO.

Right Brake AssemblyPOO8311

Hub & Brake DrumPOO837

POO839

POO838

6Inner Bearing RacePOO836

Inner BearingPOO835

Actuator Magnet KitPOO834POO833

543

POO8322

REQ NO2

44

442

Si-Low 206SILO TRAILER WHEEL COMPONENTS

POO840POO841N/APOO842

POO844

POO845

POO843

8

13

109 Spindle Washer

Dust Cap

Tire Rim

Tire

Spindle Nut5/32 x 1 1/2" Cotter Pin

Valve Stem Assembly

4

444

7

1112

14

1516

44

4

44

POO846 Tire Rim Lug Bolts432

IDEAL MFG INC SLO206-109

25

POO

673

POO

665

POO

768

POO

746

POO

747

N/A

POO

664

N/A

N/A

SLO

311

PAR

T N

O.

9 11104 7 865

REF

NO

.1 3

3/4"

Bal

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ve

3/8"

x 4

2" H

ose

show

n on

pag

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3/8"

x 8

2" H

ose

show

n on

pag

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Aer

ator

Ass

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3/8"

x 5

3" H

ose

show

n on

pag

e 1

Sole

noid

Val

ve (o

ptio

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3/4"

Clo

se N

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3/4"

Sch

40

Pipe

x 2

8" L

ong

1/4"

Hos

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arb

Air

Man

ifold

Hol

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Silo

Hop

per

Silo

VIB

RA

TOR

& A

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TIO

N S

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EM

DES

CR

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ON

1 6666

REQ

NO

12 1211

Si-L

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2

3/4"

45

deg

Elbo

w

POO

661

POO

662

POO

663

POO

674

NO

TE: A

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or A

ssem

bly

can

be re

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fr

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EZ in

Kit

6

SL20

6-11

0

26

1312

SLO

323

POO

530

Vib

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Vol

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Vib

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1 N/A

N/A

N/A

N/A

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531

Vib

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Vol

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Vib

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Air

Pist

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1

1/4"

Bal

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or a

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vib

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)PO

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114

115

POO

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1/4"

45`

Elb

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16PO

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91/

4" N

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2 1

/2"

(for

air

pist

on v

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117

POO

613

3/8"

X 3

6" H

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1

NO

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27 fo

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vib

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NO

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30 fo

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2 V

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VIBRATOR & OPTIONAL PULSE AERATION WIRING

POO766

POO768

POO771PEO212

POO769-1PEO605PEO605-APEO622PEO624

PEO626

PEO620

PEO632

POO769

PART NO.

12

14

15

13

11

1098

POO765

REF NO.

56

7

43

12

End Barrier

Name Plate On/Off

Select Switch 800T-H2D1Auxiliary Contact 595-ABDin Track 4 1/2" (not shown)End Anchor

Asco Air Valve 8210G95

Si-Low 206

Relay

Terminal Block (Black)Terminal Block (Grey)Jumper 2 Block

Timer FEF3TU23 (Set at 20 seconds)

DESCRIPTION

Timer FEA3TU23 (Set at 2 Seconds)

Socket Relay

1

12

12

1

1

SL206-111

REQ NO

1

1

22

112

IDEAL MFG INC

27

16 PEO280 0.5 KVA TRANSFORMER 1

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

DWG NO

TITLE

SIZE

SCALE

REV

thenry 02/09/07

MAN HOLE ASSEMBLY

SI-LOW-206

C

IDEAL MFG., INC.

Parts ListQTYDESCRIPTIONSTOCK NUMITEM

1MAN HOLE LIDSLO32212RELIEF VALVES (FACTOR

SET)NA2

1RELIEF LID (WELDED TOMAN HOLE LID)

NA3

1Pin - Cotter 1/4 X 3NA41MAN HOLE FLANGE

(WELDED TO SILO ROOF)SLO3215

1HINGE PINSLO13163EZ GRIP NUTPOO77771Pin - Cotter 3/16 X 1NA8

7

3

1

6

5

2

8

4

28

IDEAL MFG INC

Load Cell Transport Mount

PART NO.SLO311

POO453POO451SLO141

34

2

1

REF NO.Silo Frame

Hair Pin

DESCRIPTION

Pin

REQ NO

4

41

4

OPTIONAL LOAD CELLS TRANSPORT MOUNT

Si-Low 206

29

SL206-115

5 POO910 Load Cell (set of 4) 1

6 SL0140 Load Cell Base 47 POO690 88 NA 3/8-16 Hex Nut 8

3/8-16 X 2 Square Head Set Screw

IDEAL MFG INC

Battery Mount Plate

PART NO.

SLO311

POO374POO374ASLO349

34

2

1

REF NO.Silo Frame

Battery

DESCRIPTION

Battery Box

REQ NO

1

1NA

1

12 VOLT DC WIRINGSi-Low 206

30

SL206-116

5 PEO236 Junction Box 1

6 PEO237 Cover Plate 17 PEO226DC

Positive Battery Cable

18 BKO103 14-2 Cable 10

9 POO797

Toggle Switch

10

TO GROUND

TO ENGINE

13

121110 POO268

NANA

NA

Ground Cable3/8-16 X 1 1/4 Hex Head Bolt3/4 Lock Washer

3/8-16 Hex Nut

133

314 PEO246 1/2" Strain Relief 215 POO269 Cable End 1