FAST STACK PRO-G HUB · Using a Phillips-head screwdriver to screw down the Fast Stack Pro-G Hub...

FAST STACK PRO-G HUB

Rev C INSTALLATION MANUAL

Approach Fast Stack 301 Airport Road 7030-9110 Park Rapids, Minnesota 56470 USA REV. C.3 July 2005 Tel: 218-237-7825 Updated August 2006 Fax: 218-237-4426 www.ApproachFastStack.com

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All materials contained in this manual are proprietary and are under copyright. Materials may be added or revisions made from time to time, all of which are under the fore stated copyright, whether or not notice is given in each case. Materials may not be reproduced without the express written prior consent of Approach Fast Stack. Copyright © 2004, 2005, 2006 Approach Fast Stack. All Rights Reserved. Any other use requires written permission from Approach Fast Stack. This manual is provided as-is, without warranty of any kind, and is subject to change without notice. Approach Fast Stack shall not be liable for any technical inaccuracies; typographical errors; editorial omissions; or any direct, indirect, or consequential damages resulting from the use of this manual. July 2005 Change – Wiring tables corrected. August 2006 Update – Added PRO-G Rev C Connector Drawing.

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TABLE OF CONTENTS

SECTION 1 GENERAL DESCRIPTION 1.1 INTRODUCTION 1.1.1 EQUIPMENT DESCRIPTION 1.1.2 FEATURES 1.2 TECHNICAL SPECIFICATIONS 1.2.1 PHYSICAL CHARACTERISTICS 1.2.2 ENVIRONMENTAL CHARACTERISTICS 1.2.3 ELECTRICAL SPECIFICATIONS 1.2.4 CONNECTOR CABLES SECTION 2 INSTALLATION PROCEDURES 2.1 GENERAL INFORMATION 2.2 UNPACKING AND INSPECTING 2.3 MOUNTING THE FAST STACK PRO-G HUB 2.3.1 CONNECTING THE FAST STACK PRO-G HUB SECTION 3 CONNECTOR DEFINITIONS 3.1 GENERAL INFORMATION 3.2 CONNECTOR PIN OUTS AND TARGET PIN OUTS 3.2.1 COMPLETE HUB MAP 3.2.2 C1 TRANSPONDER 3.2.3 C2 ENCODER 3.2.4 C3 AUTO PILOT 3.2.5 C4 GPS / NAV # 1 3.2.6 C5 COMM 1 3.2.7 C6 NAV DISPLAY # 1 3.2.8 C7 GPS / NAV # 2 3.2.9 C8 COMM # 2 3.2.10 C9 NAV DISPLAY # 2 3.2.11 C10 AUDIO PANEL 3.2.12 C11 INTERCOM 3.2.13 C12 GPS I/O FIGURE LIST OF ILLUSTRATIONS 1 PRO-G HUB FRONT VIEW 2 APPROACH CABLE 3 PRO-G HUB CONNECTOR VIEW

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SECTION 1 GENERAL DESCRIPTION

1.1 INTRODUCTION The Fast Stack Pro-G Hub is a revolutionary product that allows you to easily install and connect avionics into an existing aircraft or one you are building. The Fast Stack Pro-G Hub was designed to accept and connect most NAV/GPS/COM, modern audio panels, intercoms, VOR indicators, moving map displays, and almost any send/receive RS-232 formatted device. Approach’s custom cables are made to connect with the Fast Stack Pro-G Hub and associated avionics and come with connectors installed. This manual describes the physical, mechanical, and electrical characteristics of the installation requirements for the Fast Stack Pro-G Hub interconnect box and associated cables. 1.1.1 EQUIPMENT DESCRIPTION The Fast Stack Pro-G Hub typical and its associated cables are designed to connect the various interconnections in an IFR installation. This document assumes the IFR Aircraft does not require mode switching, mode annunciation, or GPS deviation indication connections. The Fast Stack Pro-G Hub can connect to:

• Two GPS / NAV devices • Two COM devices • Two NAV Display devices • One Intercom • One Transponder • One Encoder • One Audio Panel • One Autopilot I/F • One GPS / I/O

1.1.2 FEATURES The Fast Stack Pro-G Hub features the following:

• Modular Custom Cabling • Milspec Tefzel Wiring • Simple to Install • Simplifies Upgrades • Virtually No Hand wiring meaning less chance of error • Lower Upgrade Costs • Single Point Grounding

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1.2 TECHNICAL SPECIFICATIONS 1.2.1 PHYSICAL CHARACTERISTICS Mounting Behind Instrument Panel Box Width 3.0” Box Length 5.875” Box Height 0.895” Box Weight 10.5 oz

Figure 1: PRO-G rev C Hub Front View

1.2.2 ENVIRONMENTAL CHARACTERISTICS Regulatory Compliance Wiring – AC-43.13-1B DO160 Operating Temperature Range -55°C to 70°C Humidity 95% Non-Condensing Altitude Range 0 to 50,000 Operating Current 2.5 Amp Max Per Wire Lighting Current Not applicable

1.2.3 ELECTRICAL SPECIFICATIONS

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1.2.4 CONNECTOR CABLES Approach Fast Stack cables are fitted (at both ends) with specific connectors to make connections to the Fast Stack Pro-G Hub and to your avionics. Each Approach cable is typically 24 inches long. The Approach cable for an indicator is typically 36 inches long. The standard power and ground leads are 48 inches. The size of the Fast Stack Pro-G Hub and associated cables permits installation virtually anywhere behind your panel. In addition, since the cables are shorter, there is less noise, less potential for “ground loops” and less voltage losses. All cable wires are Milspec Tefzel and are of proper gauge and shielding. “Figure 2: Approach Cable” shows the different components to a generic cable. Figure 2: Approach Cable The following table corresponds to “Figure 2: Approach Cable.”

A Fast Stack Pro-G Hub Connector DB/HD Type, Shielded Inner Shell

B Target Connector Molex, DB, HD Types C Flying Leads for; Power, Ground, Lighting 1 Shielded DB or HD Connector 2 Wire Mil 22759/16-22 Tefzel, Twisted Pairs Mil 2750018-22-2 3 Cable Information and Approach Label 4 Target Connector Mounting 5 18 Gauge Tefzel Flying Leads Color Code; Wire Mil 22759/16-18 Tefzel 6 Wire Label 7 Round 36 gauge Copper Braid - Outer Jacket White Polyolefin (Mil/DTL23053/5)

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SECTION 2 INSTALLATION PROCEDURES

2.1 GENERAL INFORMATION The Fast Stack Pro-G Hub is compact and lightweight permitting installation anywhere behind the instrument panel. Simply select the appropriate Approach cables for your avionics, plug them in and you’re done. All Approach cables are Milspec Tefzel wire with proper gauge and shielding. Cable ends are terminated with the right connector connecting the Fast Stack Pro-G Hub to the avionics. The Approach Hub is not considered an “active” component and Approach cables comply with FAA AC43.13-1B/2A. This means that the Approach Hub and Cable System are recommended wires and connections already existing today behind the instrument panel and are FAA approved. 2.2 UNPACKING AND INSPECTING The Fast Stack system comes in two or more boxes. One box contains the Fast Stack Pro-G Hub, install manual, and a packing slip of what was ordered (keep these for future reference). The other box(s) contain the cables you ordered for your installation. 2.3 INSTALLING THE FAST STACK PRO-G HUB 2.3.1 CONNECTING THE FAST STACK PRO-G HUB 1. Locate the four mounting holes on the mounting bracket connected to the Fast Stack Pro-

G Hub. 2. Using a Phillips-head screwdriver to screw down the Fast Stack Pro-G Hub mounting

bracket to an electric ground point or airframe ground. In the case of a non-aluminum (wood, composite, etc.) aircraft, a large gauge wire should be attached to the best ground available. Slide the Fast Stack Pro-G Hub into place and secure it using the two lock nuts.

3. Connect the leads from the Approach cable to the specified circuit breaker switch or

power source. (IMPORTANT: Refer to the owner’s or installation manual of the device’s for information on connecting power).

4. Connect the appropriate leads to lighting (see individual avionics installation manual).

Pay close attention to lighting connections. In the case of some King devices, 14V or 28V wiring is selected by wire connection combinations. (See the device’s specific installation manual).

Installing the Fast Stack Pro-G Hub continued . . .

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5. Attach your cables to the Fast Stack Pro-G Hub to the appropriate connector (e.g., GPS/NAV, Intercom, etc.). The Proper cable must be installed in the correct position on the Fast Stack Pro-G Hub. The Fast Stack Pro-G Hub sheet also shows the correct cable placement. The Fast Stack Pro-G Hub was created without an internal power source. This was done to prevent damage in mis-cabling situations. Although damage is less likely to occur, without proper installation cables and corresponding devices will not perform their intended function.

6. Move cables away from high energy sources such as coaxial cables, 400HZ AC. 7. Attach the Approach cable’s avionic connector side to its associated slot in the Avionic

Stack. (See the owner’s manual of the device for more details). Note: You do not need to have cables attached to every connector in the Fast Stack Pro-G Hub.

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SECTION 3 CONNECTOR DEFINITIONS

3.1 GENERAL INFORMATION The Fast Stack Pro-G Hub and Cable System is a complete solution delivering everything you need making avionic installs and upgrades fast, cost-effective and safe while eliminating the “rat’s nest” behind the instrument panel. The Fast Stack Pro-G Hub and Cable System is compatible with most NAV/GPS/COM., modern audio panels, intercoms, moving map displays, VOR indicators, HSI’s, RMI’s, ADF’s, mode control and just about any “send and receive” RS-232 and ARINC formatted electronic device. The Fast Stack Pro-G Hub is designed for a full Garmin, Apollo, or Bendix/King stack. The Fast Stack Pro-G Hub minimizes electronic noise and other associated problems of hand wiring by centralizing the grounding and utilizing uniform cable shielding with proper termination providing improved, lifetime avionic performance. 3.2 CONNECTOR PIN OUTS AND TARGET PIN OUTS Figure 2: PRO-G rev C Hub Connector View

C1 Transponder C2 Encoder C3 Autopilot

C4 GPS / NAV #1 C5 Comm #1 C6 Display #1

C7 GPS / NAV #2 C8 Comm #2 C9 Display #2

C10 Audio Panel C11 Intercom C12 GPS I/O

C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12DB25 DB15 HD26 HD44 HD26 HD26 HD44 HD26 HD26 HD44 DB15 DB15

Ground / Shield 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15 9,15GPS RXD1 2 2 2GPS TXD1 3 1 1

A4 5 4 13 19 19A1 6 2 11 17 17B2 7 9 16 21 21C4 8 12 19 24 24C1 9 11 18 23 23A2 13 3 12 18 18B4 14 10 17 22 22B1 15 5 14 20 20C2 16 13 20 25 25D4 17 14 21 16 16

ENCODER RXD2 19 7 42 14ENCODER TXD2 20 1 43 3

Arinc 429 in A 21 40 21 12Arinc 429 in B 22 41 22 13

Arinc 429 out A 23 39 20 11Arinc 429 out B 24 38 19 10

Strobe 6 15CDI +R 1 13 12CDI +L 2 14 11

Nav Valid + 3 10 7Nav Valid - 4 29 8

VDI +UP 5 30 13VDI +DN 6 31 14

VDI Valid + 7 28 15VDI Valid - 8 32 16

LOC Engage 9,10 23Roll Stering TX 22 22

RXD1 4 5TXD1 5 4

OBS D 7 3From + 11 10

To + 12 9OBS F 16 4

RS232 3 Out 17 6Approach Annunciate 18 23

Vor/Loc Comp Out 19 25GPS Annunciate 20 17

VLOC Annunciate 21 18OBS H 24 1OBS C 25 2OBS E 26 5

ILS Energize 33 24OBS G 34 6

RS232 3 In 35 5TX Interlock 2 2

PTT 4 28Mic 1 In 8 26

Nav Audio 1 Hi 10 23Headset Audio 14 17

OBS D #2 7 3Nav + Valid #2 10 7

From - #2 11 10To + #2 12 9

CDI Rt + #2 13 12CDI Lft + #2 14 11

OBS F #2 16 4Appr Annun #2 18 23

Vor/Loc Cmp #2 19 25GPS Annun #2 20 17

VLOC Annun #2 21 18OBS H #2 24 1OBS C #2 25 2OBS E #2 26 5

GSI + Valid #2 28 15Nav - Valid #2 29 8

GSI + Up #2 30 13GSI + DOWN #2 31 14

GSI Valid - #2 32 16ILS Energize #2 33 24

OBS G #2 34 6Arinc Out B #2 38 19Arinc Out A #2 39 20

Arinc In A #2 40 21Arinc In B #2 41 22

PTT #2 4 36Mic 1 In #2 8 14

Nav 2 Audio Hi 10 25Headset Audio #2 14 19

Pilot HS 5 1Pilot Mic In 15 4

Pilot Mic Key 42 57030-9110 REV C NOTE: GROUND and SHIELD pins are connected together. However, the bold shield pin numbers are connected on a different layer.

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Ground / Shield 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15 9,15GPS RXD1 2 2 2GPS TXD1 3 1 1

A4 5 4 13 19 19A1 6 2 11 17 17B2 7 9 16 21 21C4 8 12 19 24 24C1 9 11 18 23 23A2 13 3 12 18 18B4 14 10 17 22 22B1 15 5 14 20 20C2 16 13 20 25 25D4 17 14 21 16 16



Arinc 429 out A 23 39 20 11Arinc 429 out B 24 38 19 10

NOTE: GROUND and SHIELD pins are connected together. However, thebold shield pin numbers are connected on a different layer


ENCODER TXD2 1 20 43 3A1 2 6 11 17 17A2 3 13 12 18 18A4 4 5 13 19 19B1 5 15 14 20 20

Strobe 6 15ENCODER RXD2 7 19 42 14

B2 9 7 16 21 21B4 10 14 17 22 22C1 11 9 18 23 23C4 12 8 19 24 24C2 13 16 20 25 25D4 14 17 21 16 16

Ground / Shield 15 1,11,18,25 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15 9,15NOTE: GROUND and SHIELD pins are connected together. However, thebold shield pin numbers are connected on a different layer

3.2.2 PRO-G HUB SORTED BY TRANSPONDER C1

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NOTE: Additional connections maybe made with HUB MODS indicated on the BUILD SHEET that comes with each hub.


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C3 C1 C2 C4 C5 C6 C7 C8 C9 C10 C11 C12HD26 DB25 DB15 HD44 HD26 HD26 HD44 HD26 HD26 HD44 DB15 DB15

CDI +R 1 13 12CDI +L 2 14 11


VDI +UP 5 30 13VDI +DN 6 31 14


LOC Engage 9,10 23A1 11 6 2 17 17A2 12 13 3 18 18A4 13 5 4 19 19B1 14 15 5 20 20

Strobe 15 6B2 16 7 9 21 21B4 17 14 10 22 22C1 18 9 11 23 23C4 19 8 12 24 24C2 20 16 13 25 25D4 21 17 14 16 16

Roll Stering TX 22 22Ground / Shield 23,26 1,11,18,25 15 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15 9,15

NOTE: GROUND and SHIELD pins are connected together. However, the bold shield pin numbers are connected on a different layer.


GPS TXD1 1 3 1GPS RXD1 2 2 2

Ground / Shield 3,44 1,11,18,25 15 23,26 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15 9,15RXD1 4 5TXD1 5 4

OBS D 7 3Nav Valid + 10 3 7

From + 11 10To + 12 9

CDI +R 13 1 12CDI +L 14 2 11OBS F 16 4

RS232 3 Out 17 6Approach Annunciate 18 23

Vor/Loc Comp Out 19 25GPS Annunciate 20 17

VLOC Annunciate 21 18Roll Stering TX 22 22

LOC Engage 23 9,10OBS H 24 1OBS C 25 2OBS E 26 5

VDI Valid + 28 7 15Nav Valid - 29 4 8

VDI +UP 30 5 13VDI +DN 31 6 14

VDI Valid - 32 8 16ILS Energize 33 24

OBS G 34 6RS232 3 In 35 5

Arinc 429 out B 38 24 19 10Arinc 429 out A 39 23 20 11




3.2.4 PRO-G HUB SORTED BY AUTO PILOT C3

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3.2.5 PRO-G HUB SORTED BY GPS / NAV #1 C4

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Ground / Shield 1,11,13,26 1,11,18,25 15 23,26 3,44 26 3,44 7,13,26 26 43,44 3,6,15 9,15TX Interlock 2 2

PTT 4 28Mic 1 In 8 26

Nav Audio 1 Hi 10 23Headset Audio 14 17

D4 16 17 14 21 16A1 17 6 2 11 17A2 18 13 3 12 18A4 19 5 4 13 19B1 20 15 5 14 20B2 21 7 9 16 21B4 22 14 10 17 22C1 23 9 11 18 23C4 24 8 12 19 24C2 25 16 13 20 25



OBS H 1 24OBS C 2 25OBS D 3 7OBS F 4 16OBS E 5 26OBS G 6 34


To + 9 12From + 10 11CDI +L 11 2 14CDI +R 12 1 13

VDI +UP 13 5 30VDI +DN 14 6 31


GPS Annunciate 17 20VLOC Annunciate 18 21

Arinc 429 out B 19 24 38 10Arinc 429 out A 20 23 39 11


Approach Annunciate 23 18ILS Energize 24 33

Vor/Loc Comp Out 25 19Ground / Shield 26 1,11,18,25 15 23,26 3,44 1,11,13,26 3,44 7,13,26 26 43,44 3,6,15 9,15


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3.2.6 PRO-G HUB SORTED BY COMM #1 C5

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3.2.7 PRO-G HUB SORTED BY DISPLAY #1 C6

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Ground / Shield 3,44 1,11,18,25 15 23,26 3,44 1,11,13,26 26 7,13,26 26 43,44 3,6,15 9,15TXD1 4 5RXD1 5 4

OBS D #2 7 3Nav + Valid #2 10 7

From - #2 11 10To + #2 12 9

CDI Rt + #2 13 12CDI Lft + #2 14 11

OBS F #2 16 4Appr Annun #2 18 23

Vor/Loc Cmp #2 19 25GPS Annun #2 20 17

VLOC Annun #2 21 18OBS H #2 24 1OBS C #2 25 2OBS E #2 26 5

GSI + Valid #2 28 15Nav - Valid #2 29 8

GSI + Up #2 30 13GSI + DOWN #2 31 14

GSI Valid - #2 32 16ILS Energize #2 33 24

OBS G #2 34 6Arinc Out B #2 38 19Arinc Out A #2 39 20




TX Interlock 2 2PTT #2 4 36

Ground / Shield 7,13,26 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 26 43,44 3,6,15 9,15Mic 1 In #2 8 14

Nav 2 Audio Hi 10 25Headset Audio #2 14 19

D4 16 17 14 21 16A1 17 6 2 11 17A2 18 13 3 12 18A4 19 5 4 13 19B1 20 15 5 14 20B2 21 7 9 16 21B4 22 14 10 17 22C1 23 9 11 18 23C4 24 8 12 19 24C2 25 16 13 20 25


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3.2.9 PRO-G HUB SORTED BY COMM #2 C8

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OBS H #2 1 24OBS C #2 2 25OBS D #2 3 7OBS F #2 4 16OBS E #2 5 26OBS G #2 6 34

Nav + Valid #2 7 10Nav - Valid #2 8 29

To + #2 9 12From - #2 10 11

CDI Lft + #2 11 14CDI Rt + #2 12 13GSI + Up #2 13 30

GSI + DOWN #2 14 31GSI + Valid #2 15 28GSI Valid - #2 16 32

GPS Annun #2 17 20VLOC Annun #2 18 21

Arinc Out B #2 19 38Arinc Out A #2 20 39


Appr Annun #2 23 18ILS Energize #2 24 33Vor/Loc Cmp #2 25 19Ground / Shield 26 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 43,44 3,6,15 9,15



Pilot HS 5 1Mic 1 In #2 14 8Pilot Mic In 15 4

Headset Audio 17 14Headset Audio #2 19 14

Nav Audio 1 Hi 23 10Nav 2 Audio Hi 25 10

Mic 1 In 26 8PTT 28 4

PTT #2 36 4Pilot Mic Key 42 5

Ground / Shield 43,44 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 3,6,15 9,15NOTE: GROUND and SHIELD pins are connected together. However, the bold shield pin numbers are connected on a different layer.

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3.2.10 PRO-G HUB SORTED BY DISPLAY #2 C9

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3.2.11 PRO-G HUB SORTED BY AUDIO PANEL C10

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C11 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C12DB15 DB25 DB15 HD26 HD44 HD26 HD26 HD44 HD26 HD26 HD44 DB15

Pilot HS 1 5Ground / Shield 3,6,15 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 9,15

Pilot Mic In 4 15Pilot Mic Key 5 42


C12 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11DB15 DB25 DB15 HD26 HD44 HD26 HD26 HD44 HD26 HD26 HD44 DB15

GPS TXD1 1 3 1GPS RXD1 2 2 2

ENCODER TXD2 3 20 1 43RS232 3 In 5 35

RS232 3 Out 6 17Ground / Shield 9,15 1,11,18,25 15 23,26 3,44 1,11,13,26 26 3,44 7,13,26 26 43,44 3,6,15Arinc 429 out B 10 24 38 19Arinc 429 out A 11 23 39 20


ENCODER RXD2 14 19 7 42NOTE: GROUND and SHIELD pins are connected together. However, the bold shield pin numbers are connected on a different layer.

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3.2.12 PRO-G HUB SORTED BY INTERCOM C11

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3.2.13 PRO-G HUB SORTED BY GPS / I/O C12

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FAST STACK PRO-G HUB · Using a Phillips-head screwdriver to screw down the Fast Stack Pro-G Hub...

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Transcript of FAST STACK PRO-G HUB · Using a Phillips-head screwdriver to screw down the Fast Stack Pro-G Hub...