Fall 2013 Composite Data Products – Backup Power · 2014. 1. 9. · NREL is a national laboratory...

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NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. Contract No. DE-AC36-08GO28308 Fall 2013 Composite Data Products – Backup Power J. Kurtz, S. Sprik, C. Ainscough, G. Saur, M. Post, and M. Peters Technical Report NREL/TP-5400-60949 December 2013 This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications.

Transcript of Fall 2013 Composite Data Products – Backup Power · 2014. 1. 9. · NREL is a national laboratory...

  • NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy, operated by the Alliance for Sustainable Energy, LLC.

    Contract No. DE-AC36-08GO28308

    Fall 2013 Composite Data Products – Backup Power J. Kurtz, S. Sprik, C. Ainscough, G. Saur, M. Post, and M. Peters

    Technical Report NREL/TP-5400-60949 December 2013

    This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications.

  • NOTICE

    This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof.

    Available electronically at http://www.osti.gov/bridge Available for a processing fee to U.S. Department of Energy and its contractors, in paper, from: U.S. Department of Energy Office of Scientific and Technical Information P.O. Box 62 Oak Ridge, TN 37831-0062 phone: 865.576.8401 fax: 865.576.5728 email: mailto:[email protected] Available for sale to the public, in paper, from: U.S. Department of Commerce National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 phone: 800.553.6847 fax: 703.605.6900 email: [email protected] online ordering: http://www.ntis.gov/help/ordermethods.aspx

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  • 3

    CDP-BU-01 Backup Power Fuel Cell Systems Deployed

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    10 14 14 31 44

    204 232

    357

    494

    625 649 658702

    807 830 836 842

    Backup Power Fuel Cell Systems Deployed

    2009

    Q3

    2009

    Q4

    2010

    Q1

    2010

    Q2

    2010

    Q3

    2010

    Q4

    2011

    Q1

    2011

    Q2

    2011

    Q3

    2011

    Q4

    2012

    Q1

    2012

    Q2

    2012

    Q3

    2012

    Q4

    2013

    Q1

    2013

    Q2

    2013

    Q3

    Cum

    ulat

    ive

    Syst

    ems

    1,2

    Dep

    loye

    d

    NREL cdp_bu_01

    Created: Sep-27-13 1:42 PM | Data Range: 2009Q3-2013Q3 1) Sites may have more than one FC system2) Not all FC systems are supplying operation data

  • 4

    CDP-BU-02 Deployed kW Capacity for Backup Power

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    50 70 70 104 130

    444 500

    761

    1064

    13771452 1491

    1599

    18581917 1932 1943

    Deployed kW Capacity for Backup Power

    Cum

    ulat

    ive

    Dep

    loye

    d C

    apac

    ity [k

    W]

    2009

    Q3

    2009

    Q4

    2010

    Q1

    2010

    Q2

    2010

    Q3

    2010

    Q4

    2011

    Q1

    2011

    Q2

    2011

    Q3

    2011

    Q4

    2012

    Q1

    2012

    Q2

    2012

    Q3

    2012

    Q4

    2013

    Q1

    2013

    Q2

    2013

    Q3

    NREL cdp_bu_02

    Created: Sep-27-13 1:42 PM | Data Range: 2009Q3-2013Q3

  • 5

    CDP-BU-03 Backup Power Deployments

    1-10

    11-20

    21-30

    31-40

    41-50

    51-60

    61-70

    71-80

    81-90

    91-100

    >100

    NREL cdp_bu_03

    Created: Oct-08-13 2:37 PM | Data Range: 2010Q1-2013Q2

    State kW SitesArizona 84 19

    California 585 129Colorado 25 6

    Connecticut 130 28Florida 6 1Georgia 50 1Illinois 4 2Indiana 50 16

    Kentucky 22 4Louisiana 40 8

    Massachusetts 10 1Michigan 168 41

    Mississippi 10 2Nevada 2 1

    New Jersey 181 40New York 238 55

    North Carolina 10 2Oregon 2 1

    South Carolina 50 1Texas 238 48Utah 36 9

    Washington 1 1Wyoming 2 1

    Totals 1943 417

    Site Capacity (line height proporational to installed site kW capacity)

    Number ofSites in State

    Backup Power Deployments

  • 6

    CDP-BU-04 Fuel Cell System Starts by Month

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    220

    Star

    ts

    Starts by Month

    07/0908

    /0909

    /0910

    /0911

    /0912

    /0901

    /1002

    /1003

    /1004

    /1005

    /1006

    /1007

    /1008

    /1009

    /1010

    /1011

    /1012

    /1001

    /1102

    /1103

    /1104

    /1105

    /1106

    /1107

    /1108

    /1109

    /1110

    /1111

    /1112

    /1101

    /1202

    /1203

    /1204

    /1205

    /1206

    /1207

    /1208

    /1209

    /1210

    /1211

    /1212

    /1201

    /1302

    /1303

    /1304

    /1305

    /1306

    /13

    Calendar Month

    2565 of 2578 Uninterrupted Operation (99.5%)60% Conditioning Starts

    StartsConditioning1 StartSuccessful Start

    0

    15

    30

    45

    60

    75

    90

    105

    120

    135

    150

    Rep

    ortin

    g FC

    Sys

    tem

    s

    NREL cdp_bu_04

    Created: Nov-26-13 5:28 PM | Data Range: 2010Q1-2013Q2 1) FC system conditioning is an automated operation for regularsystem checks; activitated after long periods of no operation.

  • 7

    CDP-BU-05 Fuel Cell System Run Hours by Month

    0

    50

    100

    150

    07/0908

    /0909

    /0910

    /0911

    /0912

    /0901

    /1002

    /1003

    /1004

    /1005

    /1006

    /1007

    /1008

    /1009

    /1010

    /1011

    /1012

    /1001

    /1102

    /1103

    /1104

    /1105

    /1106

    /1107

    /1108

    /1109

    /1110

    /1111

    /1112

    /1101

    /1202

    /1203

    /1204

    /1205

    /1206

    /1207

    /1208

    /1209

    /1210

    /1211

    /1212

    /1201

    /1302

    /1303

    /1304

    /1305

    /1306

    /13

    Calendar Month

    Cal

    cula

    ted

    Run

    time

    [hou

    rs]

    Run Hours by Month

    1749 Hours Total Runtime120 Systems0.8 Hours Average Fleet Runtime

    Run HoursConditioning1 Hours

    NREL cdp_bu_05

    Created: Nov-26-13 5:08 PM | Data Range: 2010Q1-2013Q2 1) FC system conditioning is an automated operation for regularsystem checks that are run after long periods of no operation.

  • 8

    CDP-BU-06 Cumulative Hydrogen Consumed by Month

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    07/0908

    /0909

    /0910

    /0911

    /0912

    /0901

    /1002

    /1003

    /1004

    /1005

    /1006

    /1007

    /1008

    /1009

    /1010

    /1011

    /1012

    /1001

    /1102

    /1103

    /1104

    /1105

    /1106

    /1107

    /1108

    /1109

    /1110

    /1111

    /1112

    /1101

    /1202

    /1203

    /1204

    /1205

    /1206

    /1207

    /1208

    /1209

    /1210

    /1211

    /1212

    /1201

    /1302

    /1303

    /1304

    /1305

    /1306

    /1307

    /1308

    /1309

    /13

    Calendar Month

    Hyd

    roge

    n kg

    s C

    onsu

    med

    Cumulative Hydrogen Consumed by Month

    91.2 kgs Total Consumed H235,812 scf Total Consumed H2

    NREL cdp_bu_06

    Created: Sep-27-13 2:01 PM | Data Range: 2009Q3-2013Q3

  • 9

    CDP-BU-07 Fuel Cell System Starts by Day of Week

    Sun Mon Tues Wed Thur Fri Sat0

    5

    10

    15

    20

    25

    30

    35System Starts by Day of Week

    Star

    ts [%

    ]

    DayNREL cdp_bu_07Created: Sep-27-13 2:02 PM | Data Range: 2009Q3-2013Q3

  • 10

    CDP-BU-08 Fuel Cell System Starts by Time of Day

    0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 240

    5

    10

    15

    20

    25

    30

    35System Starts by Time of Day

    Star

    ts [%

    ]

    Time of Day

    StartsConditioning1 Starts

    NREL cdp_bu_08

    Created: Sep-27-13 2:02 PM | Data Range: 2009Q3-2013Q3 1) FC system conditioning is an automated operation for regularsystem checks; activitated after long periods of no operation.

  • 11

    CDP-BU-09 Continuous Fuel Cell System Run Time

    0 1 2 3 4 5 6 7 8 9 10 Inf0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0.7

    hour

    s (M

    ean)

    Continuous Run Time1 [hours]

    Star

    ts [%

    ]

    Continous System Run Time

    Max Continuous Run Time = 65 hoursAverage Runtime Per System = 0.7 hoursAverage Conditioning Run Time Per System = 0.7 hours

    All StartsConditioning StartsMean All Starts

    0 10 20 30 40 50 600

    10

    20

    30

    40

    50

    Continuous Run Time [Mins]St

    arts

  • 12

    < 1%

    Uninterrupted Operation

    EStop: 3

    No Fuel: 2 System Failure: 8

    NREL cdp_bu_10

    Created: Nov-26-13 5:42 PM | Data Range: 2010Q1-2013Q2

    2565 out of 2578 uninterrupted operation

    99.5 %

    13 interrupted operations

    Interrupted Operation Categories

    CDP-BU-10 Interrupted Operation Categories

  • 13

    CDP-BU-11 Time Between System Starts

    1 2 7 14 28 31 Inf0

    5

    10

    15

    20

    25

    30

    35

    40

    Days

    Freq

    uenc

    y [%

    ]

    Time Between Starts

    All StartsConditioning Starts

    NREL cdp_bu_11

    Created: Sep-30-13 7:35 PM | Data Range: 2010Q1-2013Q2

  • 14

    CDP-BU-12 System Start Ambient Temperature

  • 15

    CDP-BU-13 System Operation Time

    5 10 15 20 25 30 35 40 45 50 Inf0

    5

    10

    15

    20

    25

    30

    35

    40

    Operation Hours

    Num

    ber o

    f Sys

    tem

    s [%

    ]

    25% of systems have hours > 16.4Max system hours = 73.0Average Fleet Hours = 14.7Average System Hours = 0.8

    System Operation Hours

    NREL cdp_bu_13

    Created: Nov-26-13 5:09 PM | Data Range: 2010Q1-2013Q2

  • 16

    CDP-BU-14 Site Capacity

    0 2 4 6 8 10 Inf0

    50

    100

    150

    200

    250

    300

    350Capacity by Site

    Capacity [kW]

    Num

    ber o

    f Site

    s

    78%

    NREL cdp_bu_14

    Created: Sep-27-13 2:04 PM | Data Range: 2009Q3-2013Q3

  • 17

    CDP-BU-15 Backup Power Operation With Grid Outage from 01/2010 to 08/2013

  • 18

    CDP-BU-16 Operation Hours Per Month

    0 1 2 3 4 5 6 7 8 9 10 11 120

    10

    20

    30

    40

    50

    60

    70

    80

    Average Run Hours Per Month

    Perc

    ent o

    f Sys

    tem

    s

    Monthly Run Time

    NREL cdp_bu_16

    Created: Nov-26-13 5:10 PM | Data Range: 2010Q1-2013Q2

  • 19

    CDP-BU-17 Average Starts Per Month

    0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 50

    5

    10

    15

    20

    25

    30

    35

    40

    Average Starts Per Month

    Perc

    ent o

    f Sys

    tem

    s

    Average Starts Per Month

    % of systems above 5 starts per month: 3.19%

    NREL cdp_bu_17

    Created: Sep-30-13 7:35 PM | Data Range: 2010Q1-2013Q2

  • 20

    CDP-BU-18 Site Capacity

    0 10 20 30 40 50 60 70 80 90

    Median Demonstrated^2,3

    Average Demonstrated^2,3

    Max Demonstrated^2,3

    Median Grid Outage^1

    Average Grid Outage^1

    Average Hurricane^1

    Hours

    Continuous System Run Time

    Durations demonstrated from ARRA project data

    65.4 hours

    0.3 hours

    0.9 hours

    44.3 hours

    11.8 hours

    86.5 hoursSandy 142.5 hoursIrene 55.5 hoursIsaac 61.4 hours

    NREL cdp_bu_18

    Created: Nov-26-13 5:10 PM | Data Range: 2010Q1-2013Q2

    1) Grid data from Electric Disturbance Event (OE-417) Annual Summaries 2002-2013/082) Fuel cell operations less than 5 minutes apart have been combined to address intermittent operation.3) Does not include conditioning starts.

  • 21

    CDP-BU-19 Unit Locations

  • 22

    CDP-BU-20 Power Outages per Year

    2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 20130

    50

    100

    150

    200

    250

    300

    350

    23

    61

    93 85 91 78

    149

    97

    123

    307

    196

    130Num

    ber o

    f Inc

    iden

    ts

    Year

    2002 2004 2006 2008 2010 2012 10

    20

    30

    40

    50

    60

    70

    Out

    age

    time

    (hr)

    Power Outages1 (2002-20132)

    Average number of outages by year = 119Average outage time by year = 50 hours

    Number of OutagesAverage Time per Outage

    NREL cdp_bu_20

    Created: Oct-16-13 4:57 PM | Data Range: 2010Q1-2013Q2

    1) Grid data from Electric Disturbance Event (OE-417) Annual Summaries 2002-20132) 2013 data through 08/2013

  • 23

    CDP-BU-21 Operation Hours vs. Calendar Days

    0 100 200 300 400 500 600 700 800 9000

    10

    20

    30

    40

    50

    60

    70

    80System Operation Hours vs. Calendar Days

    Calendar Days

    Ope

    ratin

    g H

    ours

    NREL cdp_bu_21

    Created: Nov-26-13 5:10 PM | Data Range: 2010Q1-2013Q2

    1 hou

    r per

    10 da

    ys

    30 mins p

    er 10 day

    s

    Calendar Days = span from first to last use

  • 24

    CDP-BU-22 Annualized Cost by Runtime

  • 25

    CDP-BU-23 Annualized Cost of Ownership

  • 26

    CDP-BU-24 8-hour Annualized Cost of Ownership

  • 27

    CDP-BU-25 52-hour Annualized Cost of Ownership

  • 28

    CDP-BU-26 72-hour Annualized Cost of Ownership

  • 29

    CDP-BU-27 176-hour Annualized Cost of Ownership

  • 30

    CDP-BU-28 Annualized Cost of Ownership Heat Map

    Slide Number 1Slide Number 2CDP-BU-01�Backup Power Fuel Cell Systems DeployedCDP-BU-02�Deployed kW Capacity for Backup PowerCDP-BU-03�Backup Power DeploymentsCDP-BU-04�Fuel Cell System Starts by MonthCDP-BU-05�Fuel Cell System Run Hours by MonthCDP-BU-06�Cumulative Hydrogen Consumed by MonthCDP-BU-07�Fuel Cell System Starts by Day of WeekCDP-BU-08�Fuel Cell System Starts by Time of DayCDP-BU-09�Continuous Fuel Cell System Run Time CDP-BU-10�Interrupted Operation Categories CDP-BU-11�Time Between System StartsCDP-BU-12�System Start Ambient TemperatureCDP-BU-13�System Operation TimeCDP-BU-14�Site CapacityCDP-BU-15�Backup Power Operation With Grid Outage from 01/2010 to 08/2013CDP-BU-16�Operation Hours Per MonthCDP-BU-17�Average Starts Per MonthCDP-BU-18�Site CapacityCDP-BU-19�Unit LocationsCDP-BU-20�Power Outages per YearCDP-BU-21�Operation Hours vs. Calendar DaysCDP-BU-22�Annualized Cost by RuntimeCDP-BU-23�Annualized Cost of OwnershipCDP-BU-24�8-hour Annualized Cost of OwnershipCDP-BU-25�52-hour Annualized Cost of OwnershipCDP-BU-26�72-hour Annualized Cost of OwnershipCDP-BU-27�176-hour Annualized Cost of OwnershipCDP-BU-28�Annualized Cost of Ownership Heat Map