Fairchild Power Switch

25
Fairchild Power Switch Sep, 2004 Power Conversion

description

Fairchild Power Switch. Sep, 2004 Power Conversion. Green FPS – A Subset of FPS. Green FPS TM is used in low standby power applications that meet the less-than-one-Watt standards (i.e. Energy Star) - PowerPoint PPT Presentation

Transcript of Fairchild Power Switch

Page 1: Fairchild Power Switch

Fairchild Power Switch

Sep, 2004Power Conversion

Page 2: Fairchild Power Switch

• Green FPSTM is used in low standby power applications that

meet the less-than-one-Watt standards (i.e. Energy Star)

• Green FPS supports environmentally friendly systems

(Coffee Pot not in use and plugged into the wall uses less

than 1 Watt standby power)

• Green FPS is an integrated solution of many protection &

control features built with the power switch MOSFET in a

very small package

• These highly integrated devices are proprietary and they do

not have an exact competitive cross reference match

Green FPS – A Subset of FPS

Page 3: Fairchild Power Switch

TO-3P-5L

TO-3PF-5L

TO-220-5L

TO-220F-5L TO-220F-4L

8DIP 8DIPH7DIP

Available Packages

Page 4: Fairchild Power Switch

GFPS for Low Power Applications

• Power Range : 2 ~ 10Watt

• System Configuration– Flyback 1 output– Constant Voltage + Constant Current

• Development Direction– Achieve compact size power switch– Low std by power consumption

• 0.3Watt 0.1Watt 60mWatt

– No Y cap solution (Motorola Charger)– No bias winding to reduce BOM cost

• FSC Solution– FSD200 : No bias winding solution– FSD210 : No Y-cap & low std by– FSDX321: 10Watt ~ for Auxiliary PS

Ultra Portable - Mobile Phone - Camcorder - PDA /MD/CD - Digital Camera

Auxiliary PS - White Goods - PC SMPS

Page 5: Fairchild Power Switch

GNDGND VstrVstr

VFBVFB VccVcc

GNDGND

GNDGND

DrainDrain

GNDGND VstrVstr

VFBVFB VccVcc

GNDGND

GNDGND

DrainDrain

□ □ FeaturesFeatures

Single Chip 700V SenseFET Power Switch Precision Fixed Operating Frequency with Frequency Modulation

134kHz±4kHz Internal Start-up Switch & Soft Start up Under Voltage Lockout with Hysterisis

8.7V/6.7V (FSD210), 7V/6V (FSD200) Over Load Protection (OLP) Auto-restart mode

□ □ AdvantagesAdvantages

Low Power Consumption in Standby Mode (Burst Operation)

0.10W under @240Vac (FSD210) Minimum External Components

Without bias winding, resistor, diode (FSD200)

FSD200 / FSD210 2nd generation 1Chip FPS

Page 6: Fairchild Power Switch

RsenseIover

S/S3mS

4

1, 2, 3

7

OSC

S

R

Q

TSD

S

R

Q

LEB

OLP

Reset

UVLO Reset(Vcc<6V)

DRIVER

FrequencyModulation

5uA 250uA

Vck

Vth

SFET

Drain

GND

Vfb

BURST

VSD

VBURST

7V

1

7

UVLOVoltage

Ref.

HV/REG

INTERNALBIAS

ON/OFF

Vstr

Vcc

Built-in Start up.

Peak Current Limit

Burst Control

Protection

Frequency Modulation

Voltage Mode Control

Soft Start

Block Diagram of FSD200

Page 7: Fairchild Power Switch

8

5

UVLOVoltage

Ref.

Vcc < 6.7V

Vstr

Vcc

InternalBias

Vcc > 8.7V

RsenseIover

S/S3mS

4

1, 2, 3

7

OSC

S

R

Q

TSD

S

R

Q

LEB

OLP

Reset

UVLO Reset(Vcc<6.7V)

DRIVER

FrequencyModulation

5uA 250uA

Vck

Vth

SFET

Drain

GND

Vfb

BURST

VSD

VBURST

Built-in Start up.

Peak Current Limit

Burst Control

Protection

Frequency Modulation

Voltage Mode Control

Soft Start

Block Diagram of FSD210

Page 8: Fairchild Power Switch

5V

R5

39R

VoD7

SB260

L2 open

TX1

R102.2K

C7330uF 16VC3

102k 1kV

R951

U2TL431

C8330uF 16V

C4100nF

AC

0

R11 0

D11N4007

H11A817A

L3

3.9uH

D6

UF4004

D31N4007

C9 470nF

C24.7uF 400V

0

C533uF 50V

U1FSD210

8

5

7

1

4

2 3

Vstr

Vcc

Dra

in

GN

D

Vfb

GN

D

GN

D

AC

D41N4007

H11A817AU3

R7

4.7M, 1/4W

R8560

R447k

L1 330uH

D5UF4007

C6 152M-Y, 250Vac

R1 4.7k

R2 0

R122.2K

R347k

D21N4007

.

R6

4.7M 1/4W

C1

4.7UF 400V

C104.7uF 50V

Fuse

1W, 10R

FSD200 does not require components in red block

FSD210 does not require Y-cap components in blue block

Low cost EMI filter by Frequency Modulation

System Circuit Diagram

Page 9: Fairchild Power Switch

VrefCfb

OLP

+

-

IsenseVfb Offset

5uA

R1mA

Error Latch

FB2.5R

2.5R+R=2.8K

PWM

+

-

Optocoupler

Vo

PWM Latch

7.5V

FPS Protection - Over Load

Page 10: Fairchild Power Switch

With Frequency Modulation, freq =134kHz

Dead line for Peak level

Dead line for Average level

Peak wave form

Average wave form

Without Frequency Modulation, freq =100kHz

138kHz

138kHz

134kHz

130kHz8kHz

Turn-on Turn-offpoint

InternalOscillator

Drain toSourcevoltage

VdsWaveform

Drain toSourcecurrent

• Fixed frequency oscillators generate EMI in a narrow band of the frequency spectrum• Fairchild’s latest FPSTM devices modulate its frequency over a ±4kHz frequency range• EMI is thus spread over a wider range of frequencies• Allows simple EMI filters to be employed for meeting worldwide EMI requirements

Features: Frequency Modulation for EMI

Page 11: Fairchild Power Switch

Burst operation @ 85Vac, No load

Burst operation @ 265Vac, No load

#1 Drain, #3 Vfb, #4 Idrain

VFB

Vds

Hysteresys

Ids

Vo

Voset

time

Burst Operation Waveforms

Page 12: Fairchild Power Switch

Start up @ 265Vac Start up @ 85Vac or short circuit

• The built in startup provides trickle current until the supply reaches a present supply voltage threshold called Vstart

• Switching starts and the peak current is gradually ratcheted up in fixed increments over a milliseconds

• This soft startup mechanism helps prevent high current during startup from damaging the components in the SMPS

Drain voltage

Drain current

0.2A

0.25A

0.3A3mS

Iover

FSD2x0

I(A)

t

Features: Built in Start up with Soft Start

Page 13: Fairchild Power Switch

R21300R

ZD115V

Vo

C14

470nF

0

D41N4007

.

Fuse

1W, 10R

L2

4uH

D21N4007

R1

4.7k

L1

330uH

TX1

U1FSD210

8

5

71

4

2 3

Vstr

Vcc

Dra

inG

ND

Vfb

GN

DG

ND

R1151R

PC1/B

13

C533uF 50V

D31N4007

C410nF/50V

C15104

U2TL431

R20

150R

D5UF4007

D11

SB260

0

R115R1

R122R2

C?

47pF/50V

R?

12R

R12510R R13

2.2k

Q22N2222

D6

BAV103

12

C11330uF 16V

C204.7uF 50V

R142k

AC

PC1/APC817

C?10nF/1kV

C14.7UF 400V

L?

BEAD

D11N4007

R16510R

AC

C2

4.7uF 400V

TH1

10k

R347k

R132R2

R?470R

C3102k 1kV C12

330uF 16V

(5.1V/0.70A)

R447k

0

R5

22R

Application Circuit with FSD210 For No Y-cap Solution

Page 14: Fairchild Power Switch

AVERAGE & PEAKAVERAGE & PEAK QUASI PEAKQUASI PEAK

•TEST EQUIPMENT : Rohde & Schwarz EMI Test Receiver, ESCS30•SAMSUNG TA CHARGER SET

(MADE BY DONGYANG:KR) •TEST CONDITION : Vo=5.1V, Io=600mA

EMI Test Result with FSD210 For No Y-cap Solution

Page 15: Fairchild Power Switch

VIN,AC Power Loss (No Load) Remark

85 [VAC] 53 [mW] SAMSUNG TA CHARGER SET

(MADE BY DONGYANG:KR)

TEST EQUIPMENT :

YOKOGAWA WT210

TEST CONDITION :

Vo=5.1V, No laod

110 [VAC] 55 [mW]

220 [VAC] 78 [mW]

230 [VAC] 79 [mW]

240 [VAC] 79 [mW]

265 [VAC] 85 [mW]

Stand-by Power Loss at Output No Load ConditionStand-by Power Loss at Output No Load Condition

Stand-by Power Loss Test Result with FSD210

Page 16: Fairchild Power Switch

R8.2K

R3750

R680K

GND

Q1

KSP2222A

R1 110

GND

R2110

D2

UF4004

L1

1mH

VOUT(12V/100mA)

D3(ZD)1N759A

U1FSD21x

8

5

7

1

42 3

Vstr

Vcc

Drai

n

GND

VfbGN

D

GND

0

C547uF 50V

VINDC

C41000uF 16V

C14.7uF/400V

C247nF/50V

D1

UF4004

BUCK Converter Circuit with FSD210

Page 17: Fairchild Power Switch

Generation FSDH0165D FSDM311FSD200

FSD210

Voltage Rating

650V (1chip LDMOS)650V (2chip VDMOS)

High Reliability VDMOS

700V (1chip LDMOS) High Reliability 700V

PKG 8DIP

8DIP / 8SMDWide Creepage Small Size PCB

7DIP / 7SMD Wide Creepage Small Size PCB

Standby Power

Under 0.2W Under 0.2W Under 0.1W ; FSD210

Switching Frequency

100KHz 70KHz

134KHz Small Size Transformer

Frequency Modulation Low EMI

Features Built-in Start up

Built-in Start up Internal Soft Start

Over Voltage Protection

Built-in Start up Internal Soft Start

No Bias Winding ; FSD200 Thermal Shutdown

Package DRAIN

DRAIN

DRAIN

Vstr NC

GND

Vcc

Vfb

DRAIN

Vstr

VccVfb

GND

GND

GND

Vcc

DRAIN

GND

GNDGND

Vstr

Vfb

GND

FPS Solution for Charger & Adaptor

Page 18: Fairchild Power Switch

Device

Function Protection Option

PKGVdmax

(V)

Ipeak

(A)

Pin(max)(1)

85-265VAC

Fopr

(KHz)

Rds(on)

Max ()OLP OCL OVP TSD

KA5x0165RN 650 0.6 10 100/70/50 10.0 YES YES YES YES 8DIP

KA5x0165R 650 0.6 10 100/70/50 10.0 YES YES YES YES TO-220F-4L

KA5x02659RN 650 0.9 15 100/70 6.0 YES YES YES YES 8DIP

FSDM311(L) 650 0.48 7 70 19 YES NO YES YES 8DIP(8LSOP)

FSDx321(L) 650 0.7 12 100/50 19 YES YES YES YES 8DIP(8LSOP)

FSD200(M) 700 0.3 5 134(+-4) 32 YES NO NO YES 7DIP(7LSOP)

FSD210(M) 700 0.3 5 134(+-4) 32 YES NO NO YES 7DIP(7LSOP)

Protection Option – OLP(Over Load Protection), OCL(Over Current Latch), OVP(Over Voltage Protection), TSD(Thermal Shutdown)

(1) Open Frame

Pin(max) Test Condition : Flyback Converter, Discontinuous Current Mode, Dmax=0.5, Vin(dc)=100V

Green FPSTM in blue

Selection Guide for Charger/Adaptor

Page 19: Fairchild Power Switch

Generation FSDM311 V******

Voltage Rating650V (2chip VDMOS)

100% Avalanche rugged MOSFET730V (1chip VDMOS)

PKG

8DIP / 8SMD Wide Creepage Small Size PCB

8DIP / 8SOP Wide Creepage Small Size PCB

Standby Power Consumption

Under 0.2W Under 0.2W

Switching Frequency

70KHz 60KHz

Peak Current Limit

Tolerance

± 10%Small Size Transformer

± 20%

Features

Built-in Start up Internal Soft Start

Over Voltage Protection (Vcc_min. 21V)

Thermal Shutdown with hysteresis

Built-in Start up

Over Voltage Protection (Vcc_min. 38V)

Thermal Shutdown with hysteresis

Comparison Table

Page 20: Fairchild Power Switch

Generation FSD200 L*****

MOSFET Rating 700V / 31.2ohm 700V / 28ohm

PKG

7DIP / 7SMD Wide Creepage Small Size PCB

7DIP / 7SMD Wide Creepage Small Size PCB

Standby Power Consumption

Under 0.2W Under 0.3W

Switching Frequency

134KHz Small Size Transformer

Frequency Modulation Low EMI

42KHz

Features

Built-in Start up Internal Soft Start

No Bias Winding

Thermal Shutdown

Built-in Start up Inherent Soft Start

No Bias Winding

Thermal Shutdown with hysteresis

Comparison Table

Page 21: Fairchild Power Switch

FSD200FSD200

L*****

D2

R3

+

47nF

4.7uF400V

+ C8

Opto1

85-265Vac10uF50V

+

10

Np1 Ns

T1

R4

FSD200

UF4007

2.2nF1KV

+

5.1V

4.7uF400V

+C7

-+

0.6A/600V

220K1W

1mH

Opto1

Product GuideComparison Table - FSD200 vs. L*****

Page 22: Fairchild Power Switch

GenerationFSD210

FSD200T*****

Voltage Rating 700V (1chip LDMOS) 700V (1chip LDMOS)

PKG

7DIP / 7SMD Wide Creepage Small Size PCB

7DIP / 7SMD Wide Creepage Small Size PCB

Standby Power Consumption

Under 0.1W ; FSD210 Under 0.1W

Switching Frequency

134KHz Small Size Transformer

Frequency Modulation Low EMI

132KHz Small Size Transformer

Frequency Jittering Low EMI

Features

Built-in Start up Internal Soft Start

No Bias Winding ; FSD200

Thermal Shutdown

Built-in Start up

No Bias Winding

Thermal Shutdown with hysteresis

Comparison Table

Page 23: Fairchild Power Switch

FSD200FSD200

T*****

Opto12.2nF1KV

10

5.1V

+ C8

+4.7uF400V

R8

47nF

Opto1

C11

+

R3

L2

UF4007

-+

0.6A/600V

1mH

3.3nF10uF50V

FSD200

R9

+C7

Np1 Ns

T1

85-265Vac

D2

+

220K1W

R10

4.7uF400V

Comparison Table - FSD200 vs. T*****

Page 24: Fairchild Power Switch

GenerationFSD200

FSD210T******-Series

Voltage Rating 700V (1chip LDMOS) 650V (2chip LDMOS)

PKG

7DIP / 7SMD Wide Creepage Small Size PCB

8DIP / 14SO Wide Creepage Small Size PCB

Peak Current Sensing

Internal Sensing by SenseFET Accurate Control

by reducing stray inductance

External Sensing Resistor

Standby Power Consumption

Under 0.1W ; FSD210-Series

Under 0.2W ; FSD200-Series

Under 0.1W

(Frequency Reduction)

Switching Frequency

Fixed Frequency (134KHz) Small Size Transformer

Frequency Modulation (4KHz) Low EMI

Valley Switching

(up to 200KHz using Rt/Ct at light load) Minimum Switch-on Loss

Features

Built-in Start up Internal Soft Start

No Bias Winding ; FSD200-Series

Thermal Shutdown

Built-in Start up

Thermal Shutdown with hysteresis

Primary Feedback Applicable

Comparison Table - FPSTM vs. S*******

Page 25: Fairchild Power Switch

FSD200FSD200

T*****

Opto12.2nF1KV

10

5.1V

+ C8

+4.7uF400V

R8

47nF

Opto1

C11

+

R3

L2

UF4007

-+

0.6A/600V

1mH

3.3nF10uF50V

FSD200

R9

+C7

Np1 Ns

T1

85-265Vac

D2

+

220K1W

R10

4.7uF400V

Comparison Table - FPSTM vs. S*******