Factories of the Future FoF Sustainable Process Industries ... · PDF fileSustainable Process...

Factories of the Future – FoF

Sustainable Process Industries through Resource and Energy Efficiency – SPIRE

Appels 2016-2017

Pierre Fiasse

Géraud Guilloud

09/2015

Objectifs de la session

Informations : Contenu des appels FoF - SPIRE

Calendrier

Actions aujourd’hui pour participer aux appels : Trouver les meilleurs partenaires possibles

Avec le NCP-Wallonie

11:11

Appels et budget

FoF

• 2016: 160 M€

• 2017: 118 M€

SPIRE

• 2016: 74 M€

• 2017: 80 M€

DEADLINES

Call 2016 : 21 Janv 2016

Call 2017 : 19 Janv 2017

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Stratégie H2020 - LEIT / Innovation

Innovation - Approche chaine de valeur – Transfert des résultats

A B C

• Décrire la période après projet & financement

Exploitation plan/ business plan

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Orientation H2020 : Innovation

Métrique : Technology Readiness Levels

• 1 – Basic Research

• 2 – Technology concept

• 3 – Proof of Concept

• 4 – Technology validation in laboratory

• 5 – Validation in relevant environment

• 6 – Demonstration in relevant environment

• 7 – Demonstration in operational environment

• 8 – System complete and qualified

• 9 - Deployment

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Orientation H2020 : innovation

Impact dans la composition du consortium

Briques

technos

Phase

labo/ proto

Validation /

Transfert

• Universités

• Centre Recherche

• Entrepr. high-tech

• Entreprises sectorielles

• End-users

• Utilisateurs

• Universités

• Centre Recherche

• Entrepr. high-tech

• Entrepr. sectorielles

Consortium / Projet

TRL 2-3 TRL 4-5 TRL 6-7

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Agenda

Partie 1 : contenu des appels FoF - SPIRE

Partenariats Public Privés

FoF

SPIRE

Partie 2 : comment participer à l’appel ?

choix du topic / rôle

identifier et contacter les partenaires

monter le projet … avec le NCP-Wallonie

https://ec.europa.eu/programmes/horizon2020/en/draft-

work-programmes-2016-17

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https://ec.europa.eu/programmes/horizon2020/en/draft-work-programmes-2016-17









PPP Partenariat Public Privés :

Industrie : définit la

R&D

Commission : lance

les appels, co-finance

Impact : croissance,

jobs, bénéfices sociaux

Roadmaps

via associations

ouverts à tous

pilotes, demonstrateurs > déployement technos

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Factories of the Future

►Développer une industrie manufacturière

compétitive, innovante, répondant aux

enjeux sociétaux – climatiques

•Stratégie - 4 axes

1. Sustainable manufacturing

2. ICT-enabled intelligent manufacturing

3. High performance manufacturing

4. Exploiting new materials through manufacturing

©TNO

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EFFRA – European Factories of the Future Research Association

http://www.effra.eu

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http://www.effra.eu/


FP7 2010-2013 :

• 4 premiers appels à projets :

• 1,2 milliards €, ~ 50% EC

• 150 projets

• Participants :

• Ind ~ 50%

• PME ~ 30%

• 78% = non membre EFFRA

H2020 2014 -15 :

• 1,15 milliards € financement prévu

• 2 premier appels à projet

• 2014 : 116 M€

• 2015 : 145 M€

EFFRA – European Factories of the Future Research Association

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FoF – appel 2016

1. Novel hybrid approaches for additive and subtractive manufacturing machines RIA

2. Machinery and robot systems in dynamic shop floor environments using novel

embedded cognitive functions IA

3. Zero-defect strategies at system level for multi-stage manufacturing in production

lines IA

4. Continuous adaptation of work environments with changing levels of automation in

evolving production systems RIA

5. Support for the further development of Additive Manufacturing technologies in

Europe CSA

11. Digital automation RIA & CSA

13. Photonics Laser-based production RIA & IA

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FoF – appel 2016

FoF 1 Novel hybrid approaches for additive and subtractive manufacturing machines

All-in-one machines > production of a part/product directly from a CAD model in a

short time and without the need of post-processing steps

20% reduction in time and cost, 15% increase in productivity, wrt the current

additive and subtractive processes.

FoF-13 Photonics Laser-based production

a. From "design to piece" – Excellence in laser-based additive industrial manufacturing

Metallic materials only

R&D on all the process chain allowed : CAD, modelling process, use of several

materials in a single work piece, process control and quality assurance, surface

finish and precision, …

Proposals must cover at least 2 important steps in the process chain

Impact : Improve costs/ productivity/quality, EU competitiveness

! !

RIA

RIA

4 - 6

€ 3 - 5

€ 2 - 4

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FoF – appel 2016

FoF 5 Support for the further development of Additive Manufacturing technologies in

Europe

Identify current bottlenecks and barriers to further development of AM technos

Mobilize stakeholders to better exploit business opportunities

CSA

€ .7 - 1

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FoF – appel 2016

FoF 2 Machinery and robot systems in dynamic shop floor environments using novel

embedded cognitive functions

Flexibility in future shop floors > machines and robots should be able to perceive

and adapt to the (changing) environment.

Develop novel embedded cognitive functions : robot/robot-machine, robot/ human

Demonstrate techno + standardisation – certification

Impact : EU competiveness, productivity, … !

IA 6

€ 4 - 6

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FoF – appel 2016

FoF 4 Continuous adaptation of work environments with changing levels of

automation in evolving production systems

More flexibility > automation adaptive systems

Machine : adapt to physical, sensorial & cognitive capabilities of workers (incl

targets groups : disabled, elderly, …)

Worker satisfaction should be measured > collaborative effort between social

scientists and engineers, user driven approach

Virtual/ augmented reality = possible tool

Impact : increase 10% quality, productivity, 20% adaptability (e.g.customisation)

RIA 4 - 6

€ 3 - 5

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FoF – appel 2016

FoF 3 Zero-defect strategies at system level for multi-stage manufacturing in

production lines

Develop tools and methods preventing defect generation and propagation :

Quality control tools, on-line data gathering systems, on-line inspection tools, on-

line defect management policies

Impact : achieve zero defect, 15% productivity, 15% cost, 10% waste scrap

IA 6

€ 4 - 6

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FoF – appel 2017

6. New product functionalities through advanced surface manufacturing processes for

mass production RIA

7. Integration of unconventional technologies for multi-material processing into

manufacturing systems RIA

8. In-line measurement and control for micro-/nano-enabled high-volume

manufacturing for enhanced reliability IA

9. Novel design and predictive maintenance technologies for increased operating life

of production systems IA

10. New technologies and life cycle management for reconfigurable and reusable

customised products IA

12. ICT Innovation for Manufacturing SMEs (I4MS) IA & CSA

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FoF – appel 2017

FoF 6 New product functionalities through advanced surface manufacturing

processes for mass production

E.g. : tailored friction, antibacterial properties, aesthetic issues, self-cleaning …

micro-machining, texturing, laser, mechanical treatments, … (technos which do not

alter the chemical composition of the surface or add an extra layer of a ≠ material)

in process inspection, modelling, upscalable techno, economically viable

Impact : > 20% performance improvement, < 10% costs wrt existing products

Rem : Pilots Call NMP :

PILOTS-02-2016: Pilot Line Manufacturing of Nanostructured Antimicrobial Surfaces

using Advanced Nanosurface Functionalization Technologies

PILOTS-03-2017: Pilot Lines for Manufacturing of Nanotextured surfaces with

enhanced mechanical properties

!

RIA 4 - 6

€ 3 - 5

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FoF – appel 2017

FoF 7 Integration of unconventional technologies for multi-material processing into

manufacturing systems

water jet, ultrasonic and micro-wave electron beam welding and/or electro

discharge machining, laser and photopolymerisation

integrate such technos into specific manufacturing system to make multi-material

> right material at the right place – relevant for high cost or critical materials

Impact :

create new manufacturing systems / chains for multi-material products

Reduction production cost (15%), time (10%), material efficency (10%)

RIA 4 - 6

€ 3 - 5

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FoF – appel 2017

FoF 8 In-line measurement and control for micro-/nano-enabled high-volume

manufacturing for enhanced reliability

Non destructive in line technologies required

IA 5 - 7 € 4 - 6

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FoF – appel 2017

FoF 9 Novel design and predictive maintenance technologies for increased operating

life of production systems

Methodologies and tools for

• improved maintainability, increased operating life of production systems

• schedule maintenance activities,

• + predictive maintenance solutions

two complex demonstrators in real industrial settings asked

IA

5 - 7

€ 4 - 6

!

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FoF – appel 2017

FoF 10 New technologies and life cycle management for reconfigurable and reusable

customised products

sustainability and flexibility challenges / customised products :

need to be conceived, designed and manufactured in a modular way,

their single components : exchangeable and updateable whenever necessary

IA 5 - 7

€ 4 - 6

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Agenda

Partie 1 : contenu des appels FoF - SPIRE

Partenariats Public Privés

FoF

SPIRE





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SPIRE : Sustainable Process Industries through Resource and Energy Efficiency

Redynamiser l’industrie du process, contribuer aux enjeux sociétaux (CO2, …),

découpler impact croissance économique sur les ressources

Approche cross sectorielle :

Céramique Minéraux Chimie,

Acier Ciment Métaux non ferreux

Eau

Impacts quantitatifs (2030)

↘ fossil energy intensity of up to 30%

↘ non-renewable, primary raw material intensity of up to 20%

↗ Efficiency CO2 – equivalent footprint up to 40%

Leveraging additional investments

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SPIRE : Stratégie R&D

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SPIRE

•2014-2020 : ~ 1,4 b€

•http://www.spire2030.eu/

•SPIRE Association : A-SPIRE

• 70 acteurs industriels/ recherche

• Secteurs : chimie, acier, ciment, métaux NF, céramique, eau, engineering, minéraux

• Belges bien présents : CMI, ArcelorMittal,

CRM Group, Solvay, Vito

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http://www.spire2030.eu/




SPIRE – appel 2016

1. Systematic approaches for resource-efficient water management systems in process

industries IA

2. Plant-wide monitoring and control of data-intensive processes RIA

3. Industrial technologies for the valorisation of European bio-resources into high added

value process streams IA

4. Industrial furnace design addressing energy efficiency in new and existing furnaces RIA

5. Potential use of CO2/CO and non-conventional fossil natural resources in Europe as

feedstock for the process industry CSA

6. Business models for flexible and delocalised approaches for intensified processing

CSA

11:11


Spire 1 Systematic approaches for resource-efficient water management systems in

process industries

Enhanced sustainability in water treatment processes by reducing

water use

waste and/or recovering valuable substances (e.g. closed loop recycling and reuse)

energy and raw materials consumption (e.g. energy for water & steam production)

30% to demo

Impact : reduction of

20% water use

30% wastewater

15% in energy use

IA 5 - 7

€ 5 - 7

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Spire 2 Plant-wide monitoring and control of data-intensive processes

Extension of the model based control techniques to

the level of plant or site-wide control and scheduling

by the use of dynamic overall plant models

ensuring a robust real-time optimisation of the plant's operations

Solutions should consider the “data-intensive” nature of the process chains

Impact :decrease

10% on-site material handling time

10% resource consumption

10% global use of energy on-site

10% Green House Gases emissions

RIA 4 - 6

€ 4 - 6

!

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Spire 3 Industrial technologies for the valorisation of European bio-resources into high

added value process streams

Exploit bio-ressource into high added-value products, chemical building blocks and

bio-based streams (bio-chemicals, monomers, fibres, polymers, proteins etc.) for

further utilisation in industry

Bio-ressource =

industry biomass waste streams,

side streams (e.g. forestry harvesting residues)

non-competition with higher value chains (e.g. food production)

Asked : demonstration + transferability to relevant industrial sectors

IA 5 - 7

€ 5 - 7

!

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Spire 4 Industrial furnace design addressing energy efficiency in new and existing

furnaces

construction of new furnaces or the retrofitting of existing furnaces with more

efficient and effective technologies

Should include : use of at least 2 different energy sources / design via simulation/

materials for corrosion – T°/ Heat transfer and recovery / interaction with upstream –

downstream process/ monitoring Nox –Sox, CO …

Demonstrator

Impact : Reduce

> 15% energy consumption

> 15% operating cost

25% NOx, SOx and CO emission

> 15% Capex and Opex furnace costs

RIA 4 - 6

€ 5 - 7

!

11:11


7. Integrated approach to process optimisation for raw material resources efficiency,

excluding recovery technologies of waste streams IA

8. Carbon dioxide utilisation to produce added value chemicals RIA

9. Pilot lines based on more flexible and down-scaled high performance processing IA

10. New electrochemical solutions for industrial processing, which contribute to a reduction

of CO2 emissions RIA

11. Support for the enhancement of the impact of SPIRE PPP projects CSA

12. Assessment of standardisation needs and ways to overcome regulatory bottlenecks in

the process industry CSA

11:11


Spire 7 Integrated approach to process optimisation for raw material resources

efficiency, excluding recovery technologies of waste streams

raw material & energy ressources : decrease losses in process, increase yields

Impact :

25% reduction in yield losses

> 10% improvement in energy efficiency

KPIs, …

IA 5 - 7

€ 6 - 8

!

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Spire 8 Carbon dioxide utilisation to produce added value chemicals

conversion of CO2 (and CO) to added value chemicals targeted

(outside the scope of this topic :short chain alcohols, dimethyl ether and fuels)

innovative chemical (e.g. catalytic) processes targeted

demonstrate the technical and economic feasibility in an industrially relevant

environment through demonstration of a system prototype

RIA

4 - 6

€ 6 - 8

11:11


Spire 9 Pilot lines based on more flexible and down-scaled high performance

processing

More flexible, compact and cost effective processes

via process intensification (e.g. containarised production) = already

demonstrated in lab environment

Need to be upscaled and allow short time to market deployment

Elimination, combination or replacement of one or more process steps/units for

efficiency improvement and higher productivity and flexibility,

while ensuring lower capital and operation costs

Demonstration – transferability / integration in existing plants – short time market

deployment

IA 5 - 7

€ 6 - 8

11:11


Spire 10 New electrochemical solutions for industrial processing, which contribute to a

reduction of CO2 emissions

Progress in electrochemical manufacturing of products : potential to allow efficient

(less by-products)/ sustainable production process (renewable e source)

Focus :

develop new electrochemical methodologies for industrial processing

provide a proof of the economic and industrial feasibility of the new technologies

RIA 4 - 6

€ 4 - 6

11:11

SPIRE – CSA

SPIRE 05-2016 : Potential use of CO2/CO and non-conventional fossil natural

resources in Europe as feedstock for the process industry

SPIRE 06-2016: Business models for flexible and delocalised approaches for

intensified processing

SPIRE 11–2017: Support for the enhancement of the impact of SPIRE PPP projects

SPIRE 12 -2017: Assessment of standardisation needs and ways to overcome

regulatory bottlenecks in the process industry

CSA

€ ~ 1 CSA

CSA

CSA

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FoF 11 Digital Automation

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51M€

21/01/2016

Collaborative manufacturing and logistics.

Novel architectures for factory automation

RIA

4-8M€


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• Cyber Physical Systems (CPS)

• Internet of Things (IoT)

• Cloud-models

• Robotics

• 3D printing

• Machine-to-machine communication

• Advanced human-machine-interaction

• Modelling & simulation

• Artificial intelligence methodologies

• Data analytics

• Security by design


11:11



FoF 12 ICT Innovation for

Manufacturing SMEs (I4MS)

Concept

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FoF 12 ICT Innovation for

Manufacturing SMEs (I4MS)

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CPS & IoT

Robotics

Modelling, simulation and analytics

Digital design for additive Manufacturing

32M€

19/01/2017

IA

~8M€

FoF 13 Photonics Laser-based

production

From "design to piece“ (voir précédemment)

Rapid individualised laser-based production

15M€

21/01/2016

IA

2-4M€

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Pourquoi maintenant ?

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ICT 2015 Lisbonne

2000 km

you

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Agenda

Partie 1 : stratégie H2020 – LEIT NMP

Partie 2 : contenu des appels LEIT NMP

Appel LEIT NMP

PPP EeB - FoF – SPIRE

Autres appels





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Methodologie

1. Analyse Topic

2. Quel rôle vais-je jouer ?

Développeur techno (R&D)

End user

Initiateur

3. Comment monter (dans) un consortium

a) Identification key players

b) Contact – expression d’intérêt

c) Initiateur – one page proposal

d) Recherches de partenaires

e) Brokerage events

f) EFFRA - membership

• Votre propre réseau

• NCP - Wallonie

• Outils

• Sept/ Oct 14

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Infos Days et Brokerage events

Info Day et Brokerages/ Partnering events Date Lieu

SPIRE brokerage event 30/06/15 Bruxelles

Strasbourg Kets event – B2B 1/10/15 Strasbourg

Suschem 6/10/15 Bruxelles

PPP Infoday (FoF – EeB – SPIRE - GC) 16/10/15 Bruxelles

ICT Conference 20-22/10/13 Lisbonne www.ncpwallonie.be

Newsletters thématiques

http://www.ncpwallonie.be/

Identifier key players : 1° Effra board

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Key players : 2° bases données projets FP7/ H2020

http://cordis.europa.eu/projects/home_en.html 11:11

Identifier key players : 2° bases données projets FP7/ H2020

Ex : FoF 1 additive-substractive machines

BOREALIS Borealis – the 3A energy class Flexible Machine for the new Additive and

Subtractive Manufacturing on next generation of complex 3D metal parts.

SYMBIONICA SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive

Manufacturing of next generation fully personalized bionics and smart prosthetics

Key players : TECNALIA, DIAD GROUP, … TNO, TEKNIKER, PRODINTEC, …

11:11

http://cordis.europa.eu/project/rcn/193449_en.html










Recherches de partenaires:

SPIRE brokerage event

30/06/15

35 Partner Search/ 10

Topics SPIRE

11:11

Outils : Expression d’intérêt

- Rapidité

- Qualité

- « marketing »

- E-Mail

- ou doc attach

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Support du NCP

Informer Orienter Identifier et

sélectionner

Augmenter le taux de

succès

Déterminer le

programme

le plus pertinent

Recherche de

partenaires /

projets internationaux

à fort potentiel

Eligibilité

Relecture

stratégique

Conseils

Contacts directs

Web

Newsletters

Conférences

11:11

Thank for your attention Merci de votre attention

Pierre Fiasse Géraud Guilloud

Nano, Materials, Transport & Aero NCP ICT & Security NCP

Tel +32 (0) 10 47 19 49 Tel +32 (0) 10.47.19.67

[email protected] [email protected]

mailto:[email protected]

mailto:[email protected]

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