Fabtech Systems€¦ · Phone 800.322.8324 Fax 425.349.9559 1 Fabtech Systems Welcome to our...
Transcript of Fabtech Systems€¦ · Phone 800.322.8324 Fax 425.349.9559 1 Fabtech Systems Welcome to our...
1 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Fabtech Systems
Welcome to our catalog! We appreciate your business and continually strive to meet
your needs. Fabtech Systems is not only a source for high quality central fabrication,
but are also a distributor for many of the industry’s leading companies as well as our
own private label products. This catalog is also available for complete download on
our website.
Our industry distribution partners:
2 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Table Of Contents
+PLUSeries Adhesives 4 - 10
+PLUSeries Product Information 4
+PLUSeries 25 Second Adhesive 5
+PLUSeries 60 Second Adhesive 5
+PLUSeries 90 Second Adhesive 6
+PLUSeries Composite Adhesive 6
+PLUSeries Starter Kits 7
E-Series Adhesive 8
Adhesive Supplies 9-10
50ml Dispensing Gun 9
220ml Dispensing Gun 9
50ml Mixing Tips 10
220ml Mixing Tips 10
Solvent Replacement Cleaning Wipes 11
Bonding & Resin Systems 12
Restech Epoxy Lamination System 12
Epoxy Resin Pigments 12
Prosthetic Components 13-15
Uni-Forged Aluminum Components 13
Fabrication Plate/Solid 14
Fabrication Plate W/1.5” Hole 14
Disposable Wood block 14
Aluminum/Stainless Steel, etc. 15
Bartlett Tendon Knee (BTK) 16
ClickMedical BOA System 17
Posterior Dynamic Element (PDE) 18-19
Advanced Cover System 20
Lamination Materials 21-29
PVA Bags 21
Carbon Tapes 22
Carbon Braid 23
Ultralight Carbon Braid 23
Fiberglass Tapes 24
Fiberglass Braid 24
Synthex Advanced Composite Fiber 25-26
Scissors 25
Easy Edge Activator/Sealer 26
Synthex2 27
Custom Print Lamination Sleeves 28
Synthetic cover Up Material 29
Foam Materials 30-36
Volara / Aliplast 4E 100ft Rolls 30
Cosmetic Foam Block 30
Cosmetic Foam Sheet 30
Volume Management Fitting Pads 31-36
Popliteal Pad Small 32
Popliteal Pad Medium 32
Popliteal Pad Large 32
Popliteal Offset Pad Small 33
Popliteal Offset Pad Medium 33
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Table Of Contents
Volume Management Fitting Pads –Cont
Popliteal Offset Pad Large 33
Interosseous Pad Left/Small 34
Interosseous Pad Right/Small 34
Interosseous Pad Left/Large 34
Interosseous Pad Right/Large 34
Lateral Pad Small 34
Lateral Pad Large 35
Posterior Pad Lateral 35
Scarpus Pad Left 35
Scarpus Pad Right 35
Ramus Pad 36
Hardware and Supplies 37-38
Surform Blades 37
Silicon Carbide Sanding Screen 37
3M Spray 77 Adhesive 37
Thickster Nitrile Gloves 38
Scissors 38
Easy Edge Activator/Sealer 38
Manufacturing Tools 39-47
Fabrication Equipment Consulting 40
Modification Stand 40
Rivet Station 41
Vacuum Pulling Station 42
VAJ Stand 43
Cast Racking Systems 44
Quick Clamp 45
Venturi Vacuum Pump 46
Super Silencer 46
Blister Form Platens / Base 47
Company Policies 48
Credit Application 49-50
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+PLUSeries® Adhesives
Engineered To Exceed Your Expectations
Fabtech Systems + PLUSERIES® 25, 60, 90 second and Composite structural adhesives are a versatile and fast two-part urethane system used for bonding and repairing plastics, composites, aluminum, steel, plaster and nearly anything you can think of commonly used in the O&P manufacturing process. Because it’s a structural adhesive, it is significantly stronger than brittle, fracture prone acrylics commonly used in our industry today. These urethanes are so strong you can even drill and tap them! We’re confident you’ll never want to use smelly toxic acrylics again.
Product Information
1. 220ml adhesive cartridges are sold 6 to a case. Adhesive can be purchased in individual quantities.
2. 50ml adhesive cartridges are sold 12 to a case. Adhesive can be purchased in individual quantities.
3. Static mixing tips are sold in quantities of 6, 72 and 144 to a bag.
4. Dispenser guns are sold in quantities of 1.
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+PLUSeries® Adhesives
+PLUSeries® 25 Second Adhesive
+PLUSeries® 25 Second Cartridge Adhesive System is the fastest curing 2-component urethane known to be on the market. This urethane product is so fast it can often replace Cyanoacrylate “tacking” adhesives.
Use this adhesive when you need your job done fast!
Features:
Tan color
High-strength
Structural adhesive
Resistant to elevated temperatures, moisture, most solvents and chemicals
25 Second working time
50ml and 220ml sizes
Item: Description:
25SS 50ml 25 Second Adhesive
25SL 220ml 25 Second Adhesive
+PLUSeries® 60 Second Adhesive
+PLUSeries® 60 Second Cartridge Adhesive System is our most popular adhesive. The 60 second adhesive gives you all the same features as the 25 second product, but more working time, and it is still incredibly fast!
Use this adhesive when you need just a little bit more working time.
Features:
Tan color
High-strength
Structural adhesive
Resistant to elevated temperatures, moisture, most solvents and chemicals
60 Second working time
50ml and 220ml sizes
Item: Description:
60SS 50ml 60 Second Adhesive
60SL 220ml 60 Second Adhesive
For mixing tips and dispensing guns, please see page 9 and 10.
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+PLUSeries® Adhesives
+PLUSeries® 90 Second Adhesive
If 60 Seconds is not enough, then 90 seconds should be just right! +PLUSeries® 90 Second Cartridge Adhesive System gives you all the same features as the 25 and 60 second products, but more working time for some of those jobs that may require more time.
Features:
Tan color
High-strength
Structural adhesive
Resistant to elevated temperatures, moisture, most solvents and chemicals
90 Second working time
Only available in 220ml size
Item: Description:
90SS *Not Available*
90SL 220ml 90 Second Adhesive
+PLUSeries® Composite Adhesive
+PLUSeries® Composite Adhesive is a two-part black pigmented urethane adhesive
designed for structural bonding of today’s high performance composite sockets and bracing systems used in O&P. Combined at a 1:1 ratio like our other PLUSeries products, it has a working time of one minute. As fast as our 60 Second products, our Composite adhesive requires little to no surface preparation while providing high strength and excellent fatigue endurance as well as superior toughness! Because of its black pigmentation, it’s the perfect choice to use on carbon devices!
Features:
Black color
High-strength
Structural adhesive
Resistant to elevated temperatures, moisture, most solvents and chemicals
1 Minute working time
50ml and 220ml sizes
Item: Description:
C1S 50ml Composite 1 Minute Adhesive
C1L 220ml Composite 1 Minute Adhesive
For mixing tips and dispensing guns, please see page 9 and 10.
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+PLUSeries® Adhesive Starter Kits
Just getting started with our + PLUSERIES® adhesive system? Begin with a starter kit!
50ml Adhesive Starter Kit
50ML10KIT
220ml Adhesive Starter Kit
220ML10KIT
Item: Description:
50ML10KIT Starter kit includes all items shown above —
dispensing gun is FREE
Item: Description:
220ML10KIT Starter kit includes all items shown above —
dispensing gun is FREE
All kits
com
e with
FREE dis
pensing g
un!
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E-Series® Adhesives
Item: Description:
60LBE 220ml 60 Second Black Adhesive
60LTE 220ml 60 Second Tan Adhesive
+PLUSeries® 60 Second Adhesive E-Series
E-Series Cartridge Adhesive System performs very much like our +PLUSeries® adhesives with a few minor differences. Just like the +PLUSeries® , E-Series is a versatile two-part Urethane adhesive you can use when bonding and repairing plastics, composites, aluminum, steel and plaster. However, E-Series adhesives are a slightly thinner viscosity and are much easier to release when heat is applied.
Features:
Black or tan color
High-strength
Structural adhesive
Resistant to elevated temperatures, moisture, most solvents and chemicals
60 Second working time
Only available in 220ml size
For mixing tips and dispensing guns, please see page 9 and 10.
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50ml Dispensing Gun
50ml dispensing gun.
Features:
Easy to use design.
Works with any 1:1 50ml size cartridge.
One time purchase.
Item: Description:
G50 50ml Dispensing Gun
220ml Dispensing Gun
220ml Dispensing gun.
Features:
Easy to use design.
Works with 200ml and 220ml cartridges.
One time purchase.
Item: Description:
G220 220ml Dispensing Gun
Adhesive Supplies
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Mixing Tips 50ml
Disposable 50ml mixing tips sold in bags of 6, 72 and 144.
Features:
Easy to apply locking hub design.
H - tapered end for precise placement of adhesives.
Disposable.
Item: Description:
169506 50ml Mixing tips package of 6
169572 50ml Mixing tips package of 72
1699144 50ml Mixing tips package of 144
Mixing Tips 220ml
Disposable 220ml mixing tips sold in bags of 6, 72 and 144.
Features:
Easy to apply screw on design.
H - tapered end for precise placement of adhesives.
Disposable.
Item: Description:
127216 220ml Mixing tips package of 6
127272 220ml Mixing tips package of 72
1277144 220ml Mixing tips package of 144
Adhesive Supplies
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Solvent Replacement Cleaning Wipes
Features:
Quickly removes the following: dirt, paint, oil, epoxy resin, polyester resin, adhesives, permanent Ink, dyes,
stains, grease, tar, glue, adhesive backing, urethanes, paint and pigments, plus much more!
100% biodegradable formula
Non-flammable
Non-combustible
Low pressure vapor (evaporates slowly)
Organic ingredients
No HAP’s
Ships DOT Non-regulated
Greatly reduces health & safety issues (by removing the use of toxic solvents like acetone)
Item: Description:
70CW One dispenser container—70 ea 8x12” individual wipes
+PLUSeries® Solvent Replacement Cleaning Wipes
Eliminates your exposure to toxic solvents!
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Bonding & Resin Systems
Epoxy Resin Pigments
Easy to use epoxy pigments in primary colors. These pigments can be
used in any resin and mix in well with no streaking.
Item: Description:
3200A06 White paste pigment 4oz
3201A06 Black paste pigment 4oz
3202A06 Brown paste pigment 4oz
3203A06 Blue paste pigment 4oz
3204A06 Yellow paste pigment 4oz
3205A06 Green paste pigment 4oz
3206A06 Red paste pigment 4oz
Restech™ Epoxy Lamination System
Produces lightweight, yet strong laminations. Fabtech resin is much stronger than
either acrylic or polyester resins. Emits little or no odors and contains no Styrenes,
making it the safest laminating resin on the market today.
Ships as a non-hazardous material, reducing the shipping costs within the US and
Canada up to $45 per shipment.
If you think you are currently using an epoxy, take a look at the MSDS!
Features:
Low odor.
20% more by volume than gallon.
No Styrenes.
Item: Description:
RES1 5 Quart complete resin kit
RESA Part A side - resin
RESB Part B side - hardener
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Prosthetic Components
Item: Description: Rating:
AN400 Aluminum Uni-forged pylon assembly 275lbs
AN100 Aluminum tube clamp 275lbs
AN200 Aluminum 4 hole adapter 275lbs
AN225 Aluminum 4 ear adapter 275lbs
AN250 Aluminum SACH adapter 275lbs
Uni-Forged Aluminum Prosthetic Components
The aluminum tube clamp assembly is a Uni-forged 30 mm integrated pylon assembly. The tube
can be easily cut to any desired length.
Our aluminum is manufactured by a combination of forging and machining providing a high quality
and strong component. The aluminum tube is extruded and shot peened for optimum fatigue
strength. This combination creates a high quality, durable, and strong component. There is a 2 year
warranty on these products.
275lbs weight rating, with the price of
aluminum!
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Prosthetic Components
Aluminum Fabrication Plate/Solid
The aluminum 350 fabrication plate was designed specifically for our in house laminations. The
solid design works well when a lock is not used. Designed with 4-hole European pattern it can
be used for thermoplastics and lamination applications.
Aluminum Fabrication Plate W/1.5” Hole
The aluminum 360 fabrication plate was designed specifically for our one shot lamination
process and is used when pin alignment does not match up with prosthetic alignment. The
1.5” center hole allows for drastic offset and room for a lock pin. Designed with 4-hole Eu-
ropean pattern it can be used for thermoplastics and lamination applications.
Item: Rating: Description:
360 350lbs Aluminum lamination plate W/ 1.5” center hole
Item: Rating: Description:
350 350lbs Aluminum solid lamination plate
Why Are You Still Reusing Your Old Wood Blocks?
Years ago, we watched our technicians use and reuse expensive wood blocks.
What we learned as a company was very important. To reuse an expensive wood
block (the intention was to maximize savings) our technicians could spend up to
20 minutes freeing a block up, then cleaning and prepping it for reuse. The time
and labor involved cost us on average two times more than just using a new block,
plus reusing the block exposed our technicians to the dangers of a band saw,
toxic dust and fumes from cutting through glues. Also, reusing possibly damaged
blocks on patients exposes companies to costly liability issues. We chose to
design a very cost effective wood block that can be disposed of after it has been
used once. Thus, saving us time, money and future risks.
Item: Rating: Description:
330-5 300lbs 4 hole wood block—set of 5
330-10 300lbs 4 hole wood block—set of 10
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Prosthetic Components
Need titanium and stainless steel prosthetic components? Call us!
We carry full lines from the following distribution partners:
ST&G Corporation has been serving the prosthetic and orthotic rehabilitation industry for over 15
years. ST&G is committed to providing high quality products while maintaining competitive pricing.
American Prosthetic Components are manufactured in the USA and offer a wide variety of choices,
from pediatric components up to 500lbs weight ratings. American Prosthetic Components are fully
tested beyond ISO10328 Standard and come with a 5 year no questions asked warranty.
Aluminum, Cast Form Tape, Stainless Steel, Ratchet Buckles and more...
Your source for titanium!
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Bartlett Tendon Universal Knee—BTK
Bartlett Tendon Universal Knee
***NEW MODEL COMING IN SPRING 2016!! ALL THE BENEFITS OF THE
BTK WITH ADDED DAILY AMBULATORY CAPABILITIES.
CALL FOR LEAD TIMES AND PRICING
The Bartlett Tendon Knee comes with everything you will need
to get up and start being active:
• Fabtech Systems complete One Minute Composite
Adhesive system
• Two “On the Spot” carbon upper tendon connectors
• Tendon connector placement template
• BTK air/oil Rock Shox unit
• Rock Shox air pump
• Adjustable 30mm lower tendon retainer
• Removable tendon connector kit
• One set - soft tendons
• One set - hard tendons
• Instructional Video and User Manual
Use in any environment (winter/water/summer sports &
Rehab
Light and strong
Military approved
We offer a comprehensive trial program—call for details
Visit our website for L-Code information
Mimics natural muscle function
Adjustable tendon durometers
Adjustable extension stops
Adjustable dampening and rebound
350lbs K4+ activity
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ClickMedical BOA System
ClickMedical BOA System
Adjustability is incorporated into the socket by adding the ClickMedical Boa
Technology. An easy twist of the Boa® dial adjusts the fit of your socket to
your current needs. Need a tighter fit for increased performance? Simply twist
the dial a few clicks until you reach a fit that is secure and comfortable. Need
to release some compression? Just release the dial to decrease tension. Your
ability to easily tighten or release the contours of your socket puts you in con-
trol of your comfort and fit.
Item: Description:
HP-K High Power Direct Kit (180 degree bayonet ports)
HPR-K High Power Versa Kit (parallel bayonet ports)
Each BOA System Kit includes:
High Power Tubing and Sheath
High Power Spectra Filament
BOA Ratchet Dial
Stringing Kit (1/2 foot Spectra, wire feeder, T6 tool)
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PDE—Posterior Dynamic Element
PDE Modular Composite Spring System
Specifically designed for O&P devices, the PDE is a modular composite spring systems designed as
a “plug and play” spring kit to address dynamic response bracing, unloading bracing, prosthetic partial
foot devices and more. The PDE provides the ability to build your own custom composite bracing and
choose and tune the appropriate category for maximum function and energy return for patients.
5 weight/activity spring choices
Easy-To-Use dial allows on-the-fly adjustability
Easy-To-Use kit—repeatable results
Individual components available
Modular design
Low profile
Exclusive Click Medical cuff system
Post alignable/reusable
Clinically proven results
SEE NEXT PAGE FOR PARTS ORDERING INFORMATION...
BOA Closure Kit
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PDE—Posterior Dynamic Element
PDE Modular Composite Spring System
Parts & Ordering Information
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ACS—Advanced Cover System
Fabtech Systems Advanced Cover
Systems (ACS) for prosthetic Limbs
Features & Benefits:
Above knee and below knee versions for
active users.
Available in Grey or Camo colors.
Hard sole water booties available.
Waterproof design intended for light water
sports.
Super stretch neoprene for a functional
custom fit.
Does not interfere with knee articulation.
Antactech, high tech 3 layer high perfor-
mance design.
Sealed seams.
Easy to don and doff.
Item No. Above/Below Sole Right or Left Color S/M/L
1679 AK Leg S UNI Grey S
1680 AK Leg S UNI Camo S
1681 AK Leg S UNI Grey M
1682 AK Leg S UNI Camo M
1683 AK Leg S UNI Grey L
1684 AK Leg S UNI Camo L
1702 BK Leg S UNI Grey S
1703 BK Leg S UNI Camo S
1704 BK Leg S UNI Grey M
1705 BK Leg S UNI Camo M
1706 BK Leg S UNI Grey L
1707 BK Leg S UNI Camo L
1660 AK Leg H R Grey S
1661 AK Leg H L Grey S
1662 AK Leg H R Camo S
1663 AK Leg H L Camo S
1664 AK Leg H R Grey M
1665 AK Leg H L Grey M
1666 AK Leg H R Camo M
1667 AK Leg H L Camo M
1668 AK Leg H R Grey L
1669 AK Leg H L Grey L
1670 AK Leg H R Camo L
1671 AK Leg H L Camo L
1685 BK Leg H L Grey S
1686 BK Leg H R Grey S
1687 BK Leg H L Camo S
1688 BK Leg H R Camo S
1689 BK Leg H L Grey M
1690 BK Leg H R Grey M
1691 BK Leg H L Camo M
1692 BK Leg H R Camo M
1693 BK Leg H L Grey L
1694 BK Leg H R Camo L
1695 BK Leg H L Camo L
1696 BK Leg H R Grey L
Small Medium Large
8.6"-9.4” 9.8”-10.7” 11”-11.8”
* Hard sole (H) shown
above...Universal (UNI —not
shown) has a softer sole that can
be inserted into another shoe/
boot/swim fin, etc.
sold outso ld outso ld out
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Lamination Materials
PVA Bags
Tired of bags breaking, inconsistent seams and total blowouts just as you are
stringing your resin? Our bags are manufactured in a climate controlled clean room
utilizing the latest computer controlled equipment. Fabtech’s PVA bags are incredi-
bly consistent and have a far greater breaking tolerance than any other PVA bag on
the market.
Item: Qty: Description:
TM60400 20 Per box 4”x40”
TM60600 20 Per box 6”x40”
TM60800 20 Per box 8”x40”
TM601000 20 Per box 10”x40”
TM601200 20 Per box 12”x40”
TM601400 20 Per box 14”x40”
TM601600 20 Per box 16”x40”
TM602000 10 Per box 20”x40”
22 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Lamination Materials
Item: Description:
CT1-DW 1" x 50 yard Carbon Tape
CT2-DW 2" x 50 yard Carbon Tape
CT3-DW 3" x 50 yard Carbon Tape
CT4-DW 4" x 50 yard Carbon Tape
Carbon Tapes
Greatest strength and stiffness for its weight. This woven carbon
tape is 5.7 oz per square yard. +0/-90 weave pattern.
12K Fringe Edge
3K Fringe Edge
DW 3K Finished Edge
Item: Description:
CT1-5DW 1" x 50 yard 3K Carbon Tape—Finished Edge
CT2-5DW 2" x 50 yard 3K Carbon Tape—Finished Edge
CT3-5DW 3" x 50 yard 3K Carbon Tape—Finished Edge
CT4-5DW 4" x 50 yard 3K Carbon Tape—Finished Edge
CT1-DW CT2-DW CT3-DW CT4-DW
Item: Description:
CT6-1FR 6" x 10 foot section 12k Carbon Tape—Fringe Edge
CT6-5FR 6" x 50 foot section 12K Carbon Tape—Fringe Edge
CT6-100M 6” x 300 foot section 12k Carbon Tape—Fringe Edge
Item: Description:
CT4-5FR 4" x 50 yard 3K Carbon Tape—Fringe Edge
CT4-FR 4" x 150 foot section 3K Carbon Tape—Fringe Edge
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Lamination Materials
Carbon Braid
This fabric is extremely tightly woven and is commonly used in aerospace and other high quality applications.
Meets MIL-C-9084C, Type 111. Our carbon braid is sold by the pound from the manufacturer. Yield is based
on a feet-per-pound ratio because of its tendency to elongate significantly. Most other carbon is pulled off of a
spool and cut at its stretched length, dramatically affecting yield. At Fabtech, we weigh our carbon so our
customer is guaranteed to get what they are paying for.
Item: Description:
BCS4-10 4" x 10' Carbon Braid 12K Weight
BCS5-10 5" x 10' Carbon Braid 12K Weight
BCS6-10 6" x 10' Carbon Braid 12K Weight
BCS8-10 8" x 10' Carbon Braid 12K Weight
BCS10-10 10" x 10' Carbon Braid 12K Weight
Item: Description:
BCS1-50 1" X 50' Carbon Braid 12K Weight
BCS4-50 4" x 50' Carbon Braid 12K Weight
BCS5-50 5" x 50' Carbon Braid 12K Weight
BCS6-50 6" x 50' Carbon Braid 12K Weight
BCS8-50 8" x 50' Carbon Braid 12K Weight
BCS10-50 10" x 50' Carbon Braid 12K Weight
UltraLite Carbon Braid
This lightweight carbon braid is equivalent to 6K used in EMS Socket designs.
Item: Description:
UL4-10 Ultralite 4" x 10' Carbon Braid—EMS Socket Design—6K equivalent
UL5-10 Ultralite 5" x 10' Carbon Braid—EMS Socket Design—6K equivalent
UL6-10 Ultralite 6" x 10' Carbon Braid—EMS Socket Design—6K equivalent
UL8-10 Ultralite 8" x 10' Carbon Braid—EMS Socket Design—6K equivalent
Item: Description:
UL4-50 Ultralite 4" x 50' Carbon Braid—EMS Socket Design—6K equivalent
UL5-50 Ultralite 5" x 50' Carbon Braid—EMS Socket Design—6K equivalent
UL6-50 Ultralite 6" x 50' Carbon Braid—EMS Socket Design—6K equivalent
UL8-50 Ultralite 8" x 50' Carbon Braid—EMS Socket Design—6K equivalent
24 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Lamination Materials
Fiberglass Tapes
Good strength and stiffness for its weight. This woven fiberglass
is 6oz per square yard. +0/-90 weave pattern
Item: Description:
FT1 1" x 50 yard Fiberglass Tape
FT1.5 1.5" x 50 yard Fiberglass Tape
FT2 2" x 50 yard Fiberglass Tape
FT4 4" x 50 yard Fiberglass Tape
FT6 6" x 50 yard Fiberglass Tape
Fiberglass Braid
This fiberglass braid has an extremely tight +/- 45 6K weave. 6K is just as strong, yet much
finer and lighter than the common 12K and 50K varieties commonly sold in the O&P industry.
This 6K braid is commonly used in aerospace and other high quality applications.
Item: Description:
BFS5-10 5" x 10' Fiberglass Braid 6K Weight
BFS7-10 7" x 10' Fiberglass Braid 6K Weight
BFS9-10 9" X 10' Fiberglass Braid 6K Weight
Item: Description:
BFS5-50 5" X 50' Fiberglass Braid 6K Weight
BFS7-50 7" x 50' Fiberglass Braid 6K Weight
BFS9-50 9" x 50' Fiberglass Braid 6K Weight
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Lamination Materials—Synthex
Item: Description:
CS3-50 3” x 50 foot Black Synthex Composite Fiber
CS4-50 4” x 50 foot Black Synthex Composite Fiber
CS5-50 5” x 50 foot Black Synthex Composite Fiber
CS6-50 6” x 50 foot Black Synthex Composite Fiber
CS8-50 8” x 50 foot Black Synthex Composite Fiber
CS10-50 10” x 50 foot Black Synthex Composite Fiber
CS12-50 12” x 50 foot Black Synthex Composite Fiber
Item: Description:
NS3-10 3” x 10 foot White Synthex Composite Fiber
NS4-10 4” x 10 foot White Synthex Composite Fiber
NS5-10 5” x 10 foot White Synthex Composite Fiber
NS6-10 6” x 10 foot White Synthex Composite Fiber
NS8-10 8” x 10 foot White Synthex Composite Fiber
NS10-10 10” x 10 foot White Synthex Composite Fiber
NS12-10 12” x 10 foot White Synthex Composite Fiber
Synthex Composite Fiber
Synthex™ composite fiber is a new and exciting fiber advancement from the technologically advanced ballistic industry. The military grade performance characteristics of Synthex™ fiber are perfectly balanced for use in Prosthetic & Orthotic composite applications.
Item: Description:
CS3-10 3” x 10 foot Black Synthex Composite Fiber
CS4-10 4” x 10 foot Black Synthex Composite Fiber
CS5-10 5” x 10 foot Black Synthex Composite Fiber
CS6-10 6” x 10 foot Black Synthex Composite Fiber
CS8-10 8” x 10 foot Black Synthex Composite Fiber
CS10-10 10” x 10 foot Black Synthex Composite Fiber
CS12-10 12” x 10 foot Black Synthex Composite Fiber
Item: Description:
NS3-50 3” x 50 foot White Synthex Composite Fiber
NS4-50 4” x 50 foot White Synthex Composite Fiber
NS5-50 5” x 50 foot White Synthex Composite Fiber
NS6-50 6” x 50 foot White Synthex Composite Fiber
NS8-50 8” x 50 foot WhiteSynthex Composite Fiber
NS10-50 10” x 50 foot White Synthex Composite Fiber
NS12-50 12” x 50 foot White Synthex Composite Fiber
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Lamination Materials—Synthex
Synthex 10” Scissors
Because Synthex™ is such a tough and resilient fiber the use of a specially designed scissor
results in the easiest cutting. These specifically ground scissors are available from Fabtech
Systems. Only use the Synthex™ scissors on Synthex™ fiber and NOTHING else! Other
fibers and materials will destroy the cutting edge
Item: Description:
S7250 Synthex 10” Scissors
Easy Edge Sealer & Activator
Fabtech EasyEdge Composite Sealer/Activator is specifically formulated to deliver excep-
tional results when edging Synthex™ and other laminated composite structures. Perfect Vis-
cosity, no hazy residue, 10 to 15 seconds cure time (when used with Easy Edge Activator).
Item: Description:
EE1000 Easy Edge Sealer—1 oz applicator bottle
EA1000 Easy Edge Activator—2 oz spray pump bottle
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Lamination Materials—Synthex2
Item: Description:
XS5-10 Synthex/Carbon Hybrid Braid 5” x 10 foot section—black
XS6-10 Synthex/Carbon Hybrid Braid 6” x 10 foot section—black
XS8-10 Synthex/Carbon Hybrid Braid 8” x 10 foot section—black
XS10-10 Synthex/Carbon Hybrid Braid 10” x 10 foot section—black
Synthex2 - Composite Hybrid Fiber
Synthex2 composite fiber is lighter, more abrasion resistant, and more impact resistant than carbon and fiberglass fibers. When Synthex is combined with carbon fiber, it works synergistically to reinforce and greatly improve the properties of your composite laminations.
Synthex2 is the perfect balance of a proprietary combination of Synthex and Carbon fibers all braided into one product.
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Lamination Materials
Custom Print Lamination Sleeves
Custom print lamination sleeves by Kathy’s Creations. These lamination sleeves are made from the most
stretchy material available. Because of the stretchy nature of the material used, one size is all you will need
for your prosthetic sockets, pediatric to large adult. Each sleeve is sewn with a professional double backed
zigzag seam that is designed to stretch with the material, resulting in a seam that will not fail.
Will accommodate sizes:
1” inch diameter to 45” inches in diameter
Features:
Zigzag Seam.
4 - Way super stretch.
One size fits all.
Item: Description:
Cheetah 30” x 10” x 1”
Red Burst 30” x 10” x 1”
Swirl 30” x 10” x 1”
Green Camo 30” x 10” x 1”
Lime Green 30” x 10” x 1”
Emerald Blue 30” x 10” x 1”
30”
10” 1”
Cheetah
Red Burst
Swirl
Green Camo
Lime Green
Emerald Blue More Coming!
Zigzag seam
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Lamination Materials
Synthetic Cover Up Material
If you are laminating a carbon socket and want to use a custom print laminating sleeve, then you
will need this Synthetic Cover Up Material. The unique properties of the SCM material allow total
cover up of all underlying carbon structures with only a single sheer layer! The dynamic elongation
properties of this material allow it to fit the largest range of sizes possible from a single sleeve.
Will accommodate sizes:
1” inch diameter to 45” inches in diameter
Features:
Zigzag Seam.
4 - Way super stretch.
One size fits all.
Item: Description:
SCM-100 30” x 10” x 1”
30”
10” 1”
Zigzag seam
Get the most out of your colors!
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Foam Materials
Transtibial Cosmetic Foam Block
Our foam block is an exact copy in both feel and look as the other foams cur-
rently on the market. Our foam is designed to have balance in compression and
bounce back for realistic feel. Resists compression and flat-out when using high
compression pull-on skins.
Volara 4E 100ft Rolls
Volara 4E is the workhorse foam in O&P. In all characteristics it is just like Aliplast, with a
different name. It is auto-adhesive; meaning at temp. it will stick to its self without the use of
glues. It has a low molding temp of 275 degrees F.
Item: Description:
TT100 6”x6”x18” -30mm hole
Item: Description:
4E18 1/8”x30”x150ft roll
4E36 3/16”x30”x100ft roll
4E14 1/4”x30”x100ft roll
Item: Description:
TT200 1.5”X18”X18” Foam Sheet
Transtibial Cosmetic Foam Sheet
Our foam sheet products are an exact copy in both feel and look as the other foams
currently on the market. Sheet foam is designed to have balance in compression and
bounce back for realistic feel, though it is slightly softer and more formable than the
block foam. Use this foam when shaping carbon composite feet with odd shapes.
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Foam Materials
Volume Management Fitting Pads
Designed by one of our progressive customers, these fitting pads are a must have for fast adjustments
and volume management on Transtibial and Transfemoral prosthetics and Orthotics.
If you have ever had to walk out of a patient fitting room and into the fabrication area to fabricate a pad,
you understand the time involved. Imagine having all the needed pads located in the fitting room in orga-
nized bins, ready to peel and stick in a matter of seconds.
Just add the double back sticky tape, peel and stick. Its as easy as that!
7 shapes and many sizes all ready to go.
Features:
Manufactured from firm 1/8” thick, low friction foam that does not need to be covered by an expensive
top coat.
Purchase in bags.
Line Drawings Descriptions on the following pages:
The line drawings give a simple representation of the fitting pads. The measurements indicated are in inches and the center shapes indicate full
pad thickness areas. All pad areas radiate from full thickness centers to feather thin edges for smooth transitions.
32 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Foam Materials
Volume Management Fitting Pads
Item: Size: Description: Qty:
P1 SM Popliteal - Transtibial 25ea
Item: Size: Description: Qty:
P2 MD Popliteal - Transtibial 20ea
Item: Size: Description: Qty:
P3 LRG Popliteal - Transtibial 20ea
33 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Foam Materials
Volume Management Fitting Pads
Item: Size: Description: Qty:
P01 SM Popliteal Offset - Transtibial 25ea
Item: Size: Description: Qty:
P02 MD Popliteal Offset - Transtibial 20ea
Item: Size: Description: Qty:
P03 LRG Popliteal Offset - Transtibial 20ea
34 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Foam Materials
Volume Management Fitting Pads
Item: Size: Description: Qty: Side:
IL1 SM Interosseous –Transtibial 25ea Left
IR1 SM Interosseous –Transtibial 25ea Right
Item: Size: Description: Qty: Side:
IL2 LRG Interosseous –Transtibial 25ea Left
IR2 LRG Interosseous –Transtibial 25ea Right
Item: Size: Description: Qty:
L1 SM Lateral - Transfemoral 15ea
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Foam Materials
Volume Management Fitting Pads
Item: Size: Description: Qty:
L2 LRG Lateral - Transfemoral 15ea
Item: Description: Qty:
PL Posterior Lateral - Transfemoral 15ea
Item: Side: Description: Qty:
SL Left Scarpus - Transfemoral 15ea
SR Right Scarpus - Transfemoral 15ea
36 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Foam Materials
Volume Management Fitting Pads
Item: Description: Qty:
R Ramus 20ea
37 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Hardware and Supplies
Surform Blades
Sold individually and in bags of 10 ea. Indicate bag or individual when ordering.
Item: Description:
21-299 1/2 Round Blade
21-293 Flat Blade
21-291 Round Blade
Clog - Resistant Silicon Carbide Screen Cloth Sanding Sheets
GA screen cloth backing allows sanding dust and debris to escape without clogging.
Backing is made of flexible meshed nylon. These sheets are particularly good for use
on materials such as plaster and wood, and can also be used on nonferrous metals,
glass, rubber, plastics, and enamel. Sheets are 9” x 11”. Cloth has abrasive on
both sides. Use wet or dry.
Item: Description:
4677A19 80 Grit
4677A18 100 Grit
4677A17 120 Grit
3M Spray 77 Adhesive
Item: Description:
7610A11 3M Aerosol Adhesive 77 Multipurpose, 24 Fluid oz, 16.75 oz Net
38 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Hardware and Supplies
Thickster Nitrile Gloves
As technicians and practitioners, we all understand the importance of being safe
around chemicals. The thin latex exam gloves we all use DO NOT protect us from
acetone and other common chemicals. Industrial chemical gloves are big, bulky and
hard to work with. With our SAS THICKSTER gloves you get the benefit of a flexible,
disposable glove that is chemical resistant.
Item: Description:
6602 Medium
6603 Large
6604 Extra Large
Synthex 10” Scissors
Because Synthex™ is such a tough and resilient fiber the use of a specially designed scissor
results in the easiest cutting. These specifically ground scissors are available from Fabtech
Systems. Only use the Synthex™ scissors on Synthex™ fiber and NOTHING else! Other
fibers and materials will destroy the cutting edge
Item: Description:
S7250 Synthex 10” Scissors
Easy Edge Sealer & Activator
Fabtech EasyEdge Composite Sealer/Activator is specifically formulated to deliver excep-
tional results when edging Synthex™ and other laminated composite structures. Perfect Vis-
cosity, no hazy residue, 10 to 15 seconds cure time (when used with Easy Edge Activator).
Item: Description:
EE1000 Easy Edge Sealer—1 oz applicator bottle
EA1000 Easy Edge Activator—2 oz spray pump bottle
39 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Fabrication Equipment Consulting
We have helped many companies–small and large–with equipment, fabrication layouts and manufacturing
consulting. Call us with your needs.
Check out what one satisfied customer had to say
about our custom tooling design.
Dear Fabtech:
I just wanted to write a quick note telling you of my appreci-
ation for all of your great work and advice. I am coming
from a multi-practice operation to a “start-up” brand new
location.
Working with you has been both a pleasure and a learning
experience. The designs that we worked out together were
fabricated beautifully and add to the overall flow of the lab.
You came in on-time and on-budget which helped the tim-
ing and bottom-line of this office.
I can’t thank you enough for your help with layout and tool
design. I bring many people into the office and without
question, they comment on the efficiency and layout, as
well as the esthetics, openness, neatness and overall work
-flow.
Best regards,
Eric L. Weber, LCPO
Have a product idea? We can help you bring it to market. We have the resources and will
share the rewards with you. Call us, we love idea people!
40 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Modification Stand
While each office and practice is different, one thing they all have in common is the modification of plaster
models and casts. These modification stations give you everything you need and eliminate what you don’t
need–wasted space and clutter. Each modification stand is a freestanding unit constructed of solid steel
and reinforced for even the biggest jobs. We built these to last a lifetime and add value through time sav-
ings and waste reduction.
The stand features an industry standard pipe vise set to 42” in height, modification tools container, water
container, and work order stand.
57
Item: Description:
MS1-A Steel - Modification Stand
Finish:
Powder coated in
WHITE
Complexity is often a sure sign that the
functional needs have not been solved.
41 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Rivet Station
This station is a platform for multi-use and efficiency through waste reduction. We build a
solid secure platform for attaching a 4” machine vise and added integral racking for needed
implements such as bucking bar hammers and cutters. Free standing setup allows ease of
use from all sides and takes less than 2 square feet of your lab space. No
shop should be without one.
57
Item: Description:
RS1-A Steel - Rivet Station
Finish Options:
Powder coated in BLUE
(not shown here)
42 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Vacuum Pulling Station
No matter what school of thought you subscribe to concerning
the principles of vacuum forming plastics, one thing we are sure
of is that these stands fit the bill. By design, the vertical upright
forms a ½ cubic foot surge tank and extra large actuation valving
gives you lightning fast high flowing vacuum with very quick re-
covery. This allows you to get instant vacuum on smaller jobs
and serious speed assist on larger jobs. With the other surge
systems on the market, if you miss the pull, the refresh rate on
the surge tank is very slow and can leave you with no vacuum at
all. That’s why we experimented until we found the perfect bal-
ance of surge assist with fast refresh rates so you are never without vacuum when you need it.
Using our philosophy of lean fabrication and total quality man-
agement, we developed these freestanding pulling stands.
Like all of our fabrication stands, these are ultra strong. With
this high performing solid welded steel constructed system
we integrated holders for the tools needed to do the job. As
with all our tools we built these to last a lifetime and add value
through time savings and waste reduction.
Item: Description:
VPS1-A Steel - Vacuum Pulling Station
Finish Options:
Powder coated in BLUE
(not shown here)
43 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
VAJ Stand
Simple stand with no flat surface for unnecessary clutter.
Item: Description:
VAJ1-A Steel - VAJ Stand
Finish Options:
Powder coated in
WHITE
Simplify, simplify
- H.D. Thoreau
44 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Cast Racking Systems
Our ergonomic cast racks are a perfect fit for any office large or
small. Solid steel construction solidly holds plaster models in an
ergonomic vertical orientation reducing risk of back injury and
aiding in model handling.
These storage and handling racks come standard at 16”deep
and 48” high.
Item: Description:
ECR1-A Steel - Cast Rack Assembly
Finish Options:
Powder coated in
WHITE
45 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Fabtech Quick Clamp
Every tool design we build begins with a functional need. This
need feeds the end result or design.
The Quick Clamp was developed when a practitioner who ran an
office alone said it would be nice once in a while to have an extra
hand when working on prosthetic devices. The traditional vise
just didn’t do it.
The Quick Clamp is a high quality cast aluminum body with a
stainless steel rod that fits all standard prosthetic pipe vises. It
provides hands free 360° degrees of positioning for working on endoskeletal prostheses. The soft replaceable
urethane jaws will not damage new pylons or bladed composite feet.
Item: Description:
QC2 Complete Quick Clamp
QCJ Replacement Jaw
46 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Venturi Vacuum Pump
Fabtech has been using and selling Venturi systems for over 10 years. We power
our whole fabrication operation with them. We understand air consumption and
vacuum generation, and we can get you the right system that won’t lead to up-
grading your other systems. Cut off timers and digital read outs are available. Call
us for more information.
Super Silencer
Venturi Pumps expel compressed air at very high pressures. This high pressure
air makes them very loud, most silencers that come with venturi pumps suppress
only a small amount of air noise. Because the air volume passing through the ven-
turi is critical, you need a silencer that does not interfere with the vacuum generat-
ing capabilities of the pump.
The Fabtech Super Silencer is designed so maximum air flow is achieved and
maximum vacuum is generated while suppressing the air noise to a light whisper!
Item: Description:
SS1-A Silencer
Features:
Remote mounting
Quick release
Whisper quiet
Item: Description:
VVP1-A Venturi Pump
47 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Manufacturing Tools
Portable Blister Form Bushing
Portable Blister Form Stand and Vacuum Bushing. Stand is designed to work on
any flat surface with 1/4” removable vacuum hose inlet attachment.
Threaded base allows quick change over to all our synthetic bush-
ings.
Image shown with small bushing.
Note: Black wood base not included. Metal ring designed to mount to table.
Item: Description:
PBS1-A Portable Blister Stand
13”
Item: Description:
VB1-A Small Vacuum Bushing
VB2-A Medium Vacuum Bushing
VB3-A Large Vacuum Bushing
Blister Form Bushing
These synthetic blister form bushings are a great new update to your current
aluminum platens. No more hot plastic shocking against a cold metal plate
causing the loss of vacuum. Because synthetic construction and large round-
ed edges, pulling and removing plastic forms are simple and easy.
48 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
Company Policies
Terms of Sale
Payment terms are Net Thirty (30) days for certain discounts to apply.
Payment
Check, VISA, MasterCard, AMEX and wire transfer.
Finance Charges
Past due accounts are subject to 1 1/2 % per month finance charge, an
effective annual rate of 18% interest. A $30.00 charge will be applied to
all returned checks.
Past Due Accounts
Customers with past due bills over Sixty (60) days are placed on credit
hold and/or credit card on file charged.
Collection Costs
Companies will be held liable for any and all cost associated with the
collection of any past due funds and attorney fees arising from collec-
tion efforts made.
New Accounts
Credit terms are available for approved accounts. For all new accounts
we require a completed credit application that includes credit card infor-
mation to secure your account. Credit must be approved before orders
will be shipped on open status. New accounts will begin with a $2500
credit limit until good Net 30 payment terms has been achieved at the
discretion of Fabtech Systems. We accept all major credit cards. Credit
cards will NOT be charged without your prior notice.
Returns
Return requests will gladly be honored for 30 days after shipping on all stocked products. This 30 day satisfaction service is contingent on the following terms.
Products must have a Return Authorization Number (RMA). Return Authori-
zation Numbers may be obtained by contacting Fabtech Systems at 1-800-FABTECH.
Product must be returned with original packaging and labeling. If the prod-
uct was part of a kit, all kit parts must be included in the return. If parts are missing, a 15% restock fee will be applied.
Product must be undamaged and saleable as new.
Product must have been purchased from Fabtech Systems. (Products
purchased through other distributors must be returned in accordance to the distributor's policy)
Returns may be subject to a 15% restocking fee. Fabtech Systems will consider return requests beyond 30 days. This is at our sole discretion and may be subject to a 15% restocking fee and or other negotiated terms. Return shipping costs and all other incidental fees are the sole responsibility of the customer unless the item was defective or shipped in error. The original ship-ping charges incurred on your purchase are nonrefundable as part of your return unless the item was defective or shipped in error.
Damaged Merchandise
f you receive damaged product with visible damage to external shipping
containers, please report the damage to the carrier at the time of receipt.
Please also contact Fabtech Systems with details of the damage.
Changes
Prices and terms are subject to change without notice.
Freight Charges
Orders are F.O.B. from Everett, Washington via UPS Ground unless oth-
erwise specified.
Customer pays freight charges plus any additional charges imposed by
the carrier which are not deemed freight including, but not limited to: Haz-
Mat fees, insurance, handling, fuel surcharges, Saturday delivery, residen-
tial delivery, Adult Signature Required fees and any changes incurred for
items shipped overnight via methods other than Saver. Discounts do not
apply to freight or handling charges.
Warranties
Fabtech Systems warrants Fabtech Systems products to be free of any manufacturing or workmanship defects for Two (2) years from the date of purchase. The warranty does not cover failure caused by erroneous appli-cation, custom fabrication done to customer specification, improper stor-age, intentional misuse or shelf life expiration. Fabtech Systems at its discretion will replace or repair any of its products that do not meet this warranty. The replacement or repair of the defective product is the exclu-sive remedy; liability does not extend to any other damages, incidental, consequential or otherwise.
Incentive Programs
We offer attractive incentive programs for consolidating your purchasing
that provide term discounts, terms of payment options and freight pro-
grams. Call for complete details.
49 Phone 800.322.8324 Fax 425.349.9559 www.fabtechsystems.com
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Continued on next page...
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Credit Application Credit Application
A valid credit card is required to secure your account. Delinquent account balances over 60 Days will be charged to the
credit card on file.
Visa: Master Card: American Express:
Card Number: _____________________________________________ Exp Date:_________ CCV:_______
Name:_______________________________________________________________________
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City, State and Zip Code________________________________________________________
If this application is approved and credit is extended, the applicant shall be deemed to have agreed to the following terms and conditions. If the accounts are not promptly paid when due,
the applicant agrees that we may charge the credit card listed for the monies past due. In the event of non-payment the applicant’s name may be listed in any Collection or Credit Rating
file and if this account is turned over to a collection agency or attorney, by suit or otherwise, applicant agrees to pay all collection fees and/or attorney fees and cost collection. Terms if
not otherwise specified are Net 30 Days. ALL orders are FOB, Everett, Washington.
Signature of Authorized Office:_____________________________ Title:______________________ Date:____________________