Reviewed by:

Monalisa Enicuela

ME Manager

Daniel Hsieh Sasa Chang

CMD Manager QMS Manager GME Manager

Armond Garcia

ME Analyst EHSS Manager

1002 sec

Objective

Legend

PPE

TOTAL CYCLE TIME

Fabric Inspector (QC)

Unrolling

Next Process

Inbound

Fabric Inspection Process - STT (IEW100-72IN)

Previous Process

Prepared by:

Shiela Mae U. Nudalo Nicholas Chen

Process Name

User

Effective Date

Page No.

Feb. 15, 2021

1 of 4

To guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection

operation.

WI-QA-005

Fabric Inspection

00

Document No.

Section

Revision No.

Attach Information

Safety Point

Task:1

Description:Press the green button to turn on AVR.

Pinduton ang green nga button para sa pag ON sa AVR.

Wear hairnet

Wear gloves

Inspection

Find / search / reading

Storage

Task:4

Description:Get the rolled fabric from the rack and secure the roll sticker.

Safety: Follow proper lifting procedure when lifting the rolled fabric.

Magkuha ug rolyo nga fabric gikan sa rack ug e-secure angsticker sa rolyo. Luwas: Pagsunod sa hustong pamaagi sa pag-alsa sa rolyo nga fabric.

Task:2

Description:Press the ON button to turn on power source of the machine.

Pinduton ang ON nga button para sa pag ON sa power source sa makina.

Task:5

Description:Unpack the rolled fabric to be inspected and place it in the

rollers located at the back of the machine.

Ablihi ang rolyo nga fabric para ma-inspekyon ug ibutang sa rollers nga naa sa luyo sa makina

Task:3

Description:(A) Check BEC, Machine Inventory Logsheet and Machine Fabric

QC checklist. (B) Switch the toggle upward to turn on the front and back light of the slanted machine table.

(A) I-check ang BEC form, Machine Inventory Logsheet ug Machine Fabric QC checklist. (B) I-switch paibabaw ang toggle para sa pag On sa atubangan ug luyo nga suga sa slanted nga table sa makin.

Task:6

Description:Move the bar to the end side of the rolled fabric then rotate

clockwise the rotary lock to lock the bar.

Iduso ang bar padung sa tumoy sa rolled fabric dayun tuyukon ang rotary lock para sa pag lock sa bar

TT TIME:

5 sec

TT TIME:

9 sec

TT TIME:

20 sec

TT TIME:

18 sec

TT TIME:

5 sec

TT TIME:

43 secWear facemask

Rotary lock

Bar

Machine InventoryLogsheet

Machine Fabric QC Checklist

BEC

Rolled Fabric

Reviewed by:

Monalisa Enicuela

ME ManagerShiela Mae U. Nudalo Nicholas Chen Armond Garcia Daniel Hsieh Sasa Chang

ME Analyst CMD Manager EHSS Manager QMS Manager GME Manager

Unrolling

PPE

Legend

TOTAL CYCLE TIME

1002 sec

Prepared by:

Process Name Fabric Inspection Process - STT (IEW100-72IN)ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection

operation.

User

Fabric Inspector (QC)

Previous Process

Inbound

Next Process

Document No. WI-QA-005

Section Fabric Inspection

Revision No. 00

Effective Date Feb. 15, 2021

Page No. 2 of 4

Attach Information

Safety Point

Task:7

Description:Pull the fabric up to the upper bar of the machine.

Birahon ang fabric padung sa ibabaw nga bar.

Wear hairnet

Wear gloves

Inspection

Find / search / reading

Storage

Task:

10

Description:(A) Click the reference number and color of the current

inspected roll. (B) Click "INSPECT" to start.

(A) I-klik ang reference number ug kolor sa kasamtangan nga ge inspeksyon nga rolyo. (B) I-klik ang "INSPECT" aron magsugod.

Task:8

Description:(A) Open computer and click "MES" on the desktop. (B)

Fill in account, password and factory to log in.

(A) I-open ang kompyuter ug i-klik ang "MES" sa desktop. (B) I-fill ang account,password ug factory aron mag log-in.

Task:

11

Description:Pull the fabric down to the lower bar then insert it in between

two bars.

Birahon ang fabric hangtod sa ubos nga bar dayun i-insert sa duha ka bars.

Task:9

Description:Enter the SP # indicated on the sticker of the rolled fabric.

E-encode ang SP # sa rolyo nga e-inspect nga naa makita sa roll sticker.

s

Task:

1

Description:(A) Get empty cone then place it in between two bars. (B) Cut (6"

x full width) fabric sample for beginning continuity card.

(A) Magkuha ug empty cone dayun ibutang sa center sa duha ka bars. (B) Magputol ug (6" x full width) fabric nga sampol para sa beginning

TT TIME:

35 sec

TT TIME:

68 sec

TT TIME:

14 sec

TT TIME:

23 sec

TT TIME:

12 sec

TT TIME:

21 secWear facemask

MES

INSPEC

Reference Number

Lower Bar

Bars

Account

Factory

Language

Password

Empty Cone

Reviewed by:

Monalisa Enicuela ME ManagerME Analyst EHSS Manager

Nicholas Chen Daniel Hsieh Sasa Chang

CMD Manager QMS Manager GME ManagerShiela Mae U. Nudalo Armond Garcia

TOTAL CYCLE TIME

1002 sec

Prepared by:

Unrolling

PPE

Previous Process

Legend

User

Fabric Inspection Process - STT (IEW100-72IN)

Fabric Inspector (QC)

Inbound

Next Process

Effective Date Feb. 15, 2021

Page No. 3 of 4

Process Name ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection

operation.

Document No. WI-QA-005

Section Fabric Inspection

Revision No. 00

s

Attach Information

Safety Point

`

Task:

13

Wear hairnet

Wear gloves

Inspection

Find / search / reading

Storage

16

Description:(A) Inspection process (B) Cut (6" x full width) fabric sample

when reached at the middle and end of inspection for continuity card and cut 4"x4" fabric sample for shade band.

(A) Inspection process (B) Magputol ug (6" x full width) fabric nga sampol kung maabot na sa tunga-tunga ug katapusan sa inspeksyun para sa continuity card ug magputol usab ug 4" x 4" fabric nga sampol para sa shade band.

Task:

14

Description:Press "FOR" button to start inspection.

Note: Adjust the tension to make sure that the fabric lays flat on the table, adjust also the speed to correspond with 20yard/min of inspection.

Pinduton ang "FOR" button para sa pagsugod og inspect.Pahinumdom: E-adjust ang tension para sa pagsigurado nga ang fabric naka flat sa table ug ang speed para sa pag inspect ug 20yard/min.

Task:

Description:(A) Marks fabric with chalk if defect is found for dark fabrics

and QC sticker for light fabrics. (B) Record the defect in MES.

(A) Markahan ang fabric og chalk kung naay makit-an nga defect kung dark nga fabrics ug QC sticker kung light nga fabrics. (B) E-rekord ang defect sa MES.

Task:

15

Description:(A) After inspection, check actual yards based on the counter. (B) Fill-

in comment if there is a discrepancy between yards indicated in the roll sticker and actual.

(A) Igkahuman ug inspect, e-check ang aktwal nga yarda sa counter .(B) Butangan ang komento kung naay kulang tali sa yarda nga makita sa roll sticker ug sa aktwal

TT TIME:

4 sec

TT TIME:

13 sec

TT TIME:

469 sec

TT TIME:

8 sec

17

Wear facemask

TT TIME:

58 sec

Description:Roll the fabric to the empty cone then secure it in between

the two bars.

Ituyok ang fabric padung sa empty cone dayun ibutang sa center sa duha ka bars

Task:

FOR SpeedTensio

Description:(A) Measure the fabric at the beginning, middle and end of inspection.

(B) Record the actual cut width on the system after measuring the fabric at the beginning of inspection.Note: If discrepancy is found inform QA TL/QA Supervisor.

(A) Sukdon ang fabric sa sinugdaan , tunga-tunga ug katapusan sa inspeksyun. (B) E-rekord ang aktwal nga cut width sa system igkahuman ug sukod sa sinugdanan nga fabric inspeksyun. Pahinumdom: Kung naay kalainan/kulang ipahibalo sa QA TL/QA Supervisor.

Task:

TT TIME:

36 sec

18

ACTUAL YARDS(COUNTER)

AJ-DYE

AA-SLUBS

AE-MISSING LINE

Reviewed by:

Monalisa Enicuela ME Manager

Armond Garcia Daniel Hsieh Sasa Chang

ME Analyst CMD Manager EHSS Manager QMS Manager GME Manager

1002 sec

Prepared by:

Shiela Mae U. Nudalo Nicholas Chen

PPE

Legend

TOTAL CYCLE TIME

Fabric Inspector (QC)

Previous Process

Inbound

Next Process

Unrolling

Process Name Fabric Inspection Process - STT (IEW100-72IN)ObjectiveTo guide the operator in operating STT (IEW100-72IN) machine for fabric (woven) inspection

operation.

User

Document No. WI-QA-005

Section Fabric Inspection

Revision No. 00

Effective Date Feb. 15, 2021

Page No. 4 of 4

s

Attach Information

Safety Point

`

Task:

1

Wear hairnet

Inspection

Find / search / reading

Storage

Task:

2

Description:(A) Repack the inspected fabric. (B) Re-attach the roll

sticker together with QA Checked Form.

(A) E-repack ang ge-inspect nga fabric. (B) Ipapilt ug balik ang roll sticker kauban ang QA Checked Form.

Task:

2

Description:Place the inspected fabric to its original rack.

Ibutang ang gi inspect nga fabric sa rack.

TT TIME:

62 sec

TT TIME:

14 secWear facemask

TT TIME:

10 sec

Description:(A) Fill-in sticker (roll#, dye#, qty.) and put it on the shade

band fabric sample. (B) Fill-in QA Checked-A Grade.

(A) Suwatan ang sticker (roll#, dye#, qty.) ug ibutang sa shade band fabric nga sampol. (B) Suwatan ang QA Checked-A Grade.

Fabric Sample

Wear gloves

Roll StickerQA Checked Form

Task:

Description:Forward the sample fabrics and form for shade band and

continuity to sewer for sewing (4"x4") and pasting on the form. Then sewer will forward the report to in-charge for bulk approval for color evaluation.

Ihatag ang sampol fabrics ug form sa shade band ug continuity sa sewer para sa pagtahi ug (4"x4") ug sa pagpapilit ngadto sa form. Dayun ihatag sa sewer ang report ngadto sa in-charge para sa bulk approval para sa pag evaluate sa kolor.

TT TIME:

55 sec

22