Fabric Design Spec & Distribution GETCO - guvnl.com Office/2013/080813... · Bleaching spot,...

Schedule B

Technical Specifications

Gujarat Energy Transmission Corporation Limited

Year 2013-15

1

Content

1. General Guidelines for Sourcing of Fabric……………………………….02 2. Fabric Specifications.………………………………….…………………...03 3. List of Fabric Defects……………………………………………………….27 4. Specifications for Packing………………………………………………….28 5. Distribution of Uniform…………………………………………………… .. 29 6. Designs of Uniform (Design sketch of Fabric Pack) …………………... 30

2

General Guidelines for Sourcing of Fabrics

1. Fabric samples along with shade band and lab dips have to be approved prior to bulk production.

2. The shade band and lab dips will have to be approved before the

commencement of fabric production. The shade will be matched visually. Any shade variation, from the approved shade will not be acceptable.

3. Test report will have to be attached along with samples.

4. All testing should be carried out by an independent accredited agency

nominated by GETCO.

5. Lot wise Test report for the mentioned parameter will have to be submitted before dispatch of fabric

6. Fabric will be in the form of packed cut pieces as per specifications of Fabric

pack No. 4/5/6/7/8 (Each applicable for the respective product)

7. Trims specified in the respective sheets are also to be enclosed in the same pack, refer fabric Pack No. 5 & 8

8. No fabric defect of any nature is permissible in the fabric pack, refer Annexure

No. 1

9. Fabric has to comply with all the mentioned test standards

10. Packing is as per the Annexure No. 2

11. Each Fabric Pack must be traceable to the lot Number.

12. Shade variation within the same piece is strictly unacceptable.

13. The fabric will be accepted only after a pre dispatch inspection by an independent accredited agency nominated by GETCO

14. Any other guideline that might be laid down to ensure the best quality of fabric

/garment/ trim/accessory being procured.

15. All types of Fabric designs are available at office of the CE(Project), Gujarat Energy Transmission Corporation Limited, 8th Floor, Sardar Patel Vidyut Bhavan, Race Course Circle, Vadodara, Gujarat.

3

Fabric Specification

Fabric pack: 4

Garment type: Kurta

Category of staff: Female Length of fabric: 2.00 mts per pack

Trim/ accessory: Dupatta as per Pack -6

Sketch of Design Yes Sr. No. Name of company Color code 1 GETCO As per Sample

.1of 3

4

Fabric pack: 4

Standard No. Tolerance

Type CVC shirting

Content/ composition 100% Cotton

Weave Plain

EPI (Finished) 140

+/- 5%

PPI (Finished) 80 +/- 5%

Yarn count Warp 50s 100% cotton

Weft 50s 100% cotton

Yarn Type Warp 100% Cotton

Weft 100% Cotton

Width 150 cm +/- 1 cm

Weight in gms per sqm (GSM) 118 ASTM D - 3776 +/- 5%

Crease Recovery Angle

Warp + Weft >220 AATCC – 66 +/- 2%

Breaking Strength on 20cmx5 cm strip , Kgf

Warp 37.5 Kg ASTM D 5034 +/- 5%

Weft 22 Kg

Tear strength Warp 1000 gm

ASTM-D-1424

Weft 780 gm

Seam Slippage Warp Wt Kg 12

ASTM D - 434 >7 Weft Wt kg >20

Random Pilling Rating 4 ASTMD – 3512

Page 4.2of 3

Fabric specifications

5

Fabric pack: 4

Fabric should confirm following quality standards:

Tests

Test Method Acceptable

standard

Color fastness

Fastness to sun light AATCC-16E 3

Washing @ 490 C

(Color Change) AATCC-61-2A 4

Water @ 370 C (Color

Change) AATCC-107 4

Dry Rub AATCC-8 4

Wet Rub AATCC-8 3

Heat press AATCC-133 4

Perspiration AATCC-15 4

DP Rating AATCC 124 +/- 1%

Bow ASTM D 3882 1.5%

Skew (after 3 wash) AATCC-179 1.2%

Absorbency Drop test <10 Sec

Note: Banned dyes / chemicals not to be used Value for test results: 5: Negligible 4: Slight 3: Noticeable 2: Considerable 1: Sever

Page 4.3 of 3

6

Fabric pack: 5

Garment type: Salwar

Category of staff: Female Length of fabric: 2.00 mts per pack

Trim/ accessory: Nil

Sketch of Design Yes

Sr. No. Name of company Color code 1 GETCO As per Sample

Page 5.1of 3

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Fabric pack: 5


Type CVC shirting

Content/ composition 100% Cotton

Weave Plain

EPI (Finished) 140

+/- 5%


Yarn count Warp 50s 100% cotton

Weft 50s 100% cotton

Yarn Type Warp 100% Cotton

Weft 100% Cotton

Width 150 cm +/- 1 cm

Weight in gms per sqm (GSM) 118 ASTM D - 3776 +/- 5%

Crease Recovery Angle

Warp + Weft >220 AATCC – 66 +/- 2%


Warp 37.5 Kg ASTM D 5034 +/- 5%

Weft 22 Kg

Tear strength Warp 1000 gm

ASTM-D-1424

Weft 780 gm

Seam Slippage Warp Wt Kg 12

ASTM D - 434 >7 Weft Wt kg >20

Random Pilling Rating 4 ASTMD – 3512

Page 5.2of 3

Fabric specifications

8

Fabric pack: 5


Tests

Test Method Acceptable

standard

Color fastness

Fastness to sun light AATCC-16E 3

Washing @ 490 C

(Color Change) AATCC-61-2A 4

Water @ 370 C (Color

Change) AATCC-107 4

Crocking Dry Rub AATCC-8 4

Crocking Wet Rub AATCC-8 3


Perspiration AATCC-15 4

DP Rating AATCC 124 +/- 1%

Bow ASTM D 3882 1.5%

Skew (after 3 wash) AATCC-179 1.2%

Absorbency Drop test <10 Sec


Page 5.3 of 3

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Fabric pack: 6

Garment type: Dupatta Style Screen Printed

Category of staff : Female Length of fabric : 2.50 mts per Pack

Trim/ accessory: no Sketch of Design No

S. No. Name of company Color code 1 GETCO As per Sample

Page 6.1 of 3

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Fabric pack: 6


Type Chiffon (Dupatta)

Content/ composition 100 % polyester AATCC-20/20A 0 %

Weave Plain

EPI (Finished) 80 ASTM-D-3775

+/- 5%


Yarn count & type (Body)

Warp Filament polyester yarn 100/36 denier /twist 1800/S 100/36 denier /twist 1800/Z

ASTM-D-3775 0%

Weft Filament polyester yarn 100/36 denier /twist 1800/S 100/36 denier /twist 1800/Z

AATCC-20/20A 0%

Width 115 cm +/- 1 c.m.

Weight in GSM 70 to 75 ASTM D - 3776 +/- 5%


Warp 19.6 kg ISO-5081 +/- 5%

Weft 13.2 kg

Tear strength ( KMI tear tester

Warp 3520 grms Pendulum test method

+/- 2%

Weft 3392 grms +/- 2%

Length 2.50 mts. +/-2 cm

Print (3 color) As per design 0%

Border Dyed to matching with print

Page 6.2 of 3

Fabric specification

11

Fabric pack: 6


Tests Test Method

Acceptable standard

Colour fastness

Fastness to sun light AATCC-16 5

Washing AATCC-61-2003 5

Crocking AATCC-8 5


Perspiration AATCC-15-2002 5

Dimensional stability (After 3 cycles)

AATCC 135-2003 2%

Bow/ skew ASTM D 3882 2%

Abrasion, 10000 cycles ASTM D 4966

Shade change

5

Pilling 5

Washing shrinkage % Length

IS 63301A 2% (Max)

Width 1%

*Note: Banned dyes / chemicals not to be used Value for test results: 5: Negligible 4: Slight 3: Noticeable 2: Considerable 1: Sever

Page 6.3 of 3

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Fabric pack: 7

Garment type : Sari Style Printed sari

Category of staff : Female Length of fabric : 5.50 mts per sari

Trim/ accessory: Matching Blouse pc. As per Pack- 8

Sketch of Design no

S. No. Name of company Color code 1 GETCO As per Sample

Page 7.1of 3

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Fabric pack: 7


Type Orient georgette polyester

Content/ composition 100 %polyester with viscose border

AATCC-20/20A 0 %

Weave Plain + jacquard


+/- 5%


Yarn count & type (Body)

Warp ( Finished)

Semi-dull Filament polyester yarn 80/36/2000-2200/S 80/36/2000-2200/Z

IS 3442

0%

Weft ( Finished)


0%

Yarn count & type (Border)

Warp


AATCC-20/20A 0%

Width 113cm +/- 1 c.m.

Weight in GSM ( Finished)

88 to 90 ASTM D - 3776 +/- 2%


Warp 36 kg

IS 13934-1 +/- 5% Weft 26 kg


Warp 3136gms Pendulum test

method

+/- 2%

Weft 2624gms +/- 2%

Width of ready boarder

7 cm Viscose Jacquard 120/44Bright Viscose

+/-2 mm

Length 5.50 mtrs. +/-2 cm

Print As per design 0%

Page 7.2 of 3


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Fabric pack: 7


Tests Test Method

Acceptable standard

Colour fastness

Fastness to sun light AATCC-16 5

Washing @ 490 C

(Color Change) AATCC-61-2003 5

Crocking AATCC-8 5


Perspiration AATCC-15-2002 5


AATCC 135-2003 2%



Shade change

5

Pilling 5


IS 6330:1A 2% (Max)

Width 1%


Page 7.3 of 3

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Fabric pack: 8

Garment type: Blouse

Category of staff : Female Length of fabric : 1.00 mtr per pack

Trim/ accessory: Nil Sketch of Design No

S. No. Name of company Color code

(Matching to sari)

1 GETCO As per Sample

Page 8.1 of 3

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Fabric pack: 8


Type PC Rubia

Content/ composition 70% polyester, 30%Cotton

AATCC-20/20A +/- 2%

Weave Plain


+/- 5%


Yarn count Warp 62s PC - hi twist

IS 3442 +/- 2%

Weft 62s PC - hi twist +/- 2%

Yarn Type Warp

AATCC-20/20A

Weft

Width 35” +/- 1 c.m.

Weight in gms per sqm 55 to 60 ASTM D - 3776


Warp 41.75 kgf

ISO-5081 +/- 5% Weft 20.25 kgf


Warp 928 gms ASTM D 1424

+/- 2%

Weft 800 gms +/- 2%

Page 8.2 of 3


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Fabric pack: 8


Tests Test Method

Acceptable standard

Colour fastness

Fastness to sun light AATCC-16 4-5

Washing AATCC-61-2003 4-5

Crocking AATCC-8 4-5

Heat press AATCC-133 4-5

Perspiration AATCC-15-2002 4-5


AATCC 135-2003 2%



Shade change

4

Pilling 4


ISO 63301A 2% (Max)

Width 1%


Page 8.3 of 3

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ANNEXURE 1

List of Fabric Defects Nature Defects

Yarn Defects Broken Filaments, Color flecks , Slubs, Knots

Weaving Defects

Broken Ends, Broken Ends Woven in a Bunch, Broken Pattern, Double End, Float, Gout, Hole-Cut or Tear, Lashing-in, Local Distortion, Missing Ends, Oil or other Stain, Oily or Soiled Ends, Oily Weft, Reed Marks, Selvedge Defect, Slough Off, Smash, Snarls, Stitches, Untrimmed Loose threads, Weft Bar, Weft Crack.

Processing Defects

Bleaching spot, Blurred or Dark Patch, Defects caused by Hanging Thread, Dye Bar, Dyestuff Stain Misprint/Absence of Print, Patchy or Streaky or Uneven Dyeing, Pilling, Shading or Listing, Uneven Printing or Tinting, Water Mark, White Spot.

Embroidery Defects Wrong Placement, Tilting of Embroidery, Broken threads, Incomplete embroidery, Shade Variation.

Visual Defect Any visual defect that may affect, salability, serviceability, appearance of the fabric in a way that is significantly unacceptable for sale.

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ANNEXURE 2 Specifications for packing:

1. Pack should contain one pc. Of fabric length, sketch of design, trim etc. as mentioned in fabric Pack No.: 1 to 8

2. Ready Pack size 12” x10” ( +/- ½”) 3. Material: Self adhesive poly bag, gauge: 200 4. Necessary warning should be printed in front side of bag to keep it away from

the reach of children.

Pack No: 16 font

Fabric code: 14 font Colour code: 14 font Lot no: 12 font Sort No.: 12 font

Sticker

This side up

10”

12”

Warning

This bag is not a toy. Keep it away from the

reach of children

Hole

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Design sketch of Fabric Packs

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SALWAR – KURTA – DUPATTA SAREE - BLOUSE

Fabric Design Spec & Distribution GETCO - guvnl.com Office/2013/080813... · Bleaching spot,...

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