Fabric Design Spec & Distribution GETCO 2015-17 · /garment/ trim/accessory being procured. 14. All...

E-2472

Schedule B

Technical Specifications

Gujarat Energy Transmission Corporation Limited

Year 2015-17

E-2472 1

Content

1. General Guidelines for Sourcing of Fabric……………………………….02 2. Fabric Specifications.………………………………….…………………...03 3. List of Fabric Defects……………………………………………………….27 4. Specifications for Packing………………………………………………….28 5. Distribution of Uniform…………………………………………………… .. 29 6. Designs of Uniform (Design sketch of Fabric Pack) …………………... 30

E-2472 2

General Guidelines for Sourcing of Fabrics

1. Fabric samples along with shade band and lab dips have to be approved prior to bulk production.

2. The shade band and lab dips will have to be approved before the

commencement of fabric production. The shade will be matched visually. Any shade variation, from the approved shade will not be acceptable.

3. Test report will have to be attached along with samples.

4. All testing should be carried out by an independent accredited agency

nominated by GETCO.

5. Lot wise Test report for the mentioned parameter will have to be submitted before dispatch of fabric

6. Fabric will be in the form of packed cut pieces as per specifications of Fabric

pack No. 1/2/3 (Each applicable for the respective product)

7. No fabric defect of any nature is permissible in the fabric pack, refer Annexure No. 1

8. Fabric has to comply with all the mentioned test standards

9. Packing is as per the Annexure No. 2

10. Each Fabric Pack must be traceable to the lot Number.

11. Shade variation within the same piece is strictly unacceptable.

12. The fabric will be accepted only after a pre dispatch inspection by an

independent accredited agency nominated by GETCO

13. Any other guideline that might be laid down to ensure the best quality of fabric /garment/ trim/accessory being procured.

14. All types of Fabric designs are available at office of the CE(Project), Gujarat

Energy Transmission Corporation Limited, 8th Floor, Sardar Patel Vidyut Bhavan, Race Course Circle, Vadodara, Gujarat.

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GETCO- Staff Uniform: Specifications for Fabric Sourcing

Fabric Specification

Fabric pack: 1 Fabric code: TR-2-PC

Garment type : Formal trouser Style No. FT-01

Category of staff : ADM./TECHNICAL

Length of fabric: 5.00 mts per pack Trim/ accessory: Nil

Sketch of Design Yes

S. No. Name of Company Color code

1 GETCO FT-01

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Fabric Swatch

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Standard No. Tolerance

Type PC suiting

Content/ composition 65% polyester, 35%Cotton

AATCC-20/20A +/- 2%

Weave Twill

EPI (Finished) 126 ASTM-D-3775

+/- 2.5%

PPI (Finished) 68 +/- 2.5%

Yarn count Warp 2/40s

IS:3442

Weft 2/40s

Yarn Type

Warp Blended with polyester fiber/ intimate blend

AATCC-20/20A

Weft Blended with polyester fiber/ intimate blend

Width 58” or 149 cm +/- 1 c.m.

Weight in gms per sqm (GSM)

263 ASTM D - 3776 +/- 2%

Tensile strength Grab method 4”x6”

Warp 119 kg (Minimum) ISO-5081

Weft 63 kg (Minimum)

Tear strength

Warp 4900 gm (Minimum) ASTMD 1424

Weft 2646 gm (Minimum)

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Fabric specification

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Fabric should confirm following quality standards:

Tests Test Method Acceptable standard

Colour fastness

Fastness to sun light AATCC-16 4

Washing AATCC-61-2003 4

Crocking AATCC-8 4

Heat press AATCC-133 4

Perspiration AATCC-15-2002 4

Dimensional stability (After 3 cycles)

AATCC 135-2003

2%

Bow/ skew ASTM D 3882 2%

Abrasion, 10000 cycles ASTM D 4966

Shade change

4

Pilling 4

Washing shrinkage % Length

IS 63301A 2% (Max)

Width 1%

Note: Banned dyes / chemicals not to be used

Value for test results: 5: Negligible 4: Slight 3: Noticeable 2: Considerable 1: Sever

Page 1.3of 3

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Fabric pack: 2

Garment type: Formal Shirt

Category of staff : Class I & II (Male) Class III & IV (Non-Tech)

Length of fabric : 6.60 mtr per pack

Trim/ accessory: Nil


S. No. Name of company Color code 1 GETCO As per Sample

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Fabric pack: 2


Type ETI


Weave Plain

EPI (Finished) 130 -150

+/- 2%

PPI (Finished) 60-70 +/- 2%

Yarn count

Warp

40s Micro Polyester Fibre, Blended with cotton Fibre / intimate Blend

+/- 3%

Weft

40s Micro Polyester Fiber, Blended with cotton Fiber / intimate Blend

+/- 3%

Yarn Type Warp

65%cotton:35% Polyester Blend

+/- 3%

Weft 65%cotton:35% Polyester Blend

+/- 3%

Width 58” or 149 cm +/- 2%

Weight in gms per sqm (GSM) 130 ASTM D - 3776 +/- 5%

Tensile strength Grab Method strip size 20x5 cms

Warp 46 kg (Minimum) ASTM D 5034

Weft 23 kg (Minimum) ASTM D 5034

Tear strength Warp 1548 gm (Minimum) ASTM-D-1424

Weft 1274 gm (Minimum) ASTM-D-1424

Seam Slippage Warp Wt 19.8 kg

ASTM D – 434

Weft Wt No slim slippage

Page 2.2 of 3

Fabric specifications

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Fabric pack: 2


Tests Test Method

Acceptable standard

Colour fastness

Fastness to sun light AATCC-16 3.5

Washing @ 490 C

(Color Change) AATCC-61-2A 4

Water @ 370 C (Color

Change) AATCC-107 4

Dry Rub AATCC - 8 4

Wet Rub AATCC – 8 3

Heat press AATCC – 133 4

Perspiration AATCC-15 4


AATCC 135-2003 +/- 1%


Abrasion Resistance

Martindale Abrasion Rev No Thread Break (min)

ASTM D 4966 >19000

Note: 1. Banned dyes / chemicals not to be used 2. The Fabric should satisfy following criteria

� Wrinkle Free � Perspiration absorbance should be high � Low level of Dullness in color after washing


Page 2.3of 3

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Fabric pack: 3

Garment type : Work Shirt

Category of staff : Class III & IV (Tech.) Length of fabric : 6.6 mtrs per pack

Trim/ accessory: Retro reflecting piping –

10 Mts.


S. No. Name of company Color code 1 GETCO As per Sample

Page 3.1of 3

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Fabric pack: 3


Type ETI


Weave Plain

EPI (Finished) 130 -150

+/- 2%

PPI (Finished) 60-70 +/- 2%

Yarn count

Warp

40s Micro Polyester Fibre, Blended with cotton Fibre / intimate Blend

+/- 3%

Weft

40s Micro Polyester Fiber, Blended with cotton Fiber / intimate Blend

+/- 3%

Yarn Type Warp

65%cotton:35% Polyester Blend

+/- 3%

Weft 65%cotton:35% Polyester Blend

+/- 3%

Width 58” or 149 cm +/- 2%

Weight in gms per sqm (GSM) 130 ASTM D - 3776 +/- 5%

Tensile strength Grab Method strip size 20x5 cms

Warp 46 kg (Minimum) ASTM D 5034

Weft 23 kg (Minimum) ASTM D 5034

Tear strength Warp 1548 gm (Minimum) ASTM-D-1424

Weft 1274 gm (Minimum) ASTM-D-1424

Seam Slippage Warp Wt 19.8 kg

ASTM D – 434

Weft Wt No slim slippage

Page 3.2of 3

Fabric specifications

E-2472 F 11

Fabric pack: 3


Tests

Test Method Acceptable

standard

Colour fastness

Fastness to sun light AATCC-16 3.5

Washing @ 490 C

(Color Change) AATCC-61-2A 4

Water @ 370 C (Color

Change) AATCC-107 4

Dry Rub AATCC - 8 4

Wet Rub AATCC – 8 3

Heat press AATCC – 133 4

Perspiration AATCC-15 4


AATCC 135-2003 +/- 1%


Abrasion Resistance

Martindale Abrasion Rev No Thread Break (min)

ASTM D 4966 >19000

Note: 3. Banned dyes / chemicals not to be used 4. The Fabric should satisfy following criteria

� Wrinkle Free � Perspiration absorbance should be high � Low level of Dullness in color after washing


Page 3.3of 3

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ANNEXURE 1

List of Fabric Defects Nature Defects

Yarn Defects Broken Filaments, Color flecks , Slubs, Knots

Weaving Defects

Broken Ends, Broken Ends Woven in a Bunch, Broken Pattern, Double End, Float, Gout, Hole-Cut or Tear, Lashing-in, Local Distortion, Missing Ends, Oil or other Stain, Oily or Soiled Ends, Oily Weft, Reed Marks, Selvedge Defect, Slough Off, Smash, Snarls, Stitches, Untrimmed Loose threads, Weft Bar, Weft Crack.

Processing Defects

Bleaching spot, Blurred or Dark Patch, Defects caused by Hanging Thread, Dye Bar, Dyestuff Stain Misprint/Absence of Print, Patchy or Streaky or Uneven Dyeing, Pilling, Shading or Listing, Uneven Printing or Tinting, Water Mark, White Spot.

Embroidery Defects Wrong Placement, Tilting of Embroidery, Broken threads, Incomplete embroidery, Shade Variation.

Visual Defect Any visual defect that may affect, salability, serviceability, appearance of the fabric in a way that is significantly unacceptable for sale.

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ANNEXURE 2 Specifications for packing:

1. Pack should contain one pc. Of fabric length, sketch of design, trim etc. as mentioned in fabric Pack No.: 1 to 8

2. Ready Pack size 12” x10” ( +/- ½”) 3. Material: Self adhesive poly bag, gauge: 200 4. Necessary warning should be printed in front side of bag to keep it away from

the reach of children.

Pack No: 16 font

Fabric code: 14 font Colour code: 14 font Lot no: 12 font Sort No.: 12 font

Sticker

This side up

10”

12”

Warning

This bag is not a toy. Keep it away from the

reach of children

Hole

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Design sketch of Fabric Packs

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Fabric Design Spec & Distribution GETCO 2015-17 · /garment/ trim/accessory being procured. 14. All...

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