Façade Systems & Complete Product Guide - Tepe · PDF fileComplete Product Guide 1. ......

Façade Systems &Complete Product Guide

Tepe Betopan® is Bilkent Holding company.

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Table of ContentsComplete Product Guide 1. Introduction 4

1.1 Cement-bonded particle board 6 1.2 Characteristics of the material 7

2. Application of Betopanplus, Yalipan, and Tasonit on exterior façade systems 10 2.1 Our products 11 2.2 System accessories 13 a. Standard accessories 13 b. Decorative accessories 14 2.3 Physical specifications of Betopan and Betopanplus, Yalipan, Tasonit products 15 2.4 Assembly elements 16

3. Advantages of insulated and ventilated façade systems 19

4. Application principles for exterior façade systems using Betopanplus, Yalipan, and Tasonit 20 4.1 Detection of wall defects 20 4.2 Mounting the insulation material 20 4.3 Forming the bearing construction 21 4.4 Mounting the accessories 22 4.5 Cutting 23 4.6 Screwing 24 4.7 Painting 25

5. General application types using Betopanplus 26 5.1 General characteristics 27 5.2 Advantages of using Betopanplus in exterior spaces 27 5.3 Types of application 28 a. Siding system 28 b. Board cladding system 29 c. Rebated siding system 30 d. Roof - soffit - fascia and ceiling cladding systems 31

6. General application types using Yalipan 32 6.1 General characteristics 33 6.2 Advantages of use 33 6.3 Types of application 34 a. Classical lap siding system 34 b. Classical lap siding system application details 35 c. Rebated siding system 41 d. Siding system with recessed joints 42 e. Siding system with cords 44

7. General application types using Tasonit 46 7.1 General characteristics 47 7.2 Advantages of use 47 7.3 Types of application 48 a. Pre-sized sizing system 48 b. Rebated siding system 50 c. Siding system with recessed joints 51

8. Transportation, storage, and other points of attention 57 8.1 Transportation 57 8.2 Handling 57 8.3 Storage 57

9. About Bilkent Holding 59

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1 - INTRODUCTION

This guide explains the usage and application principles and the basic details that should be known about the boards manufactured by TEPE BETOPAN CONSTRUCTION MATERIALS INDUSTRY AND COMMERCE INC. to architects, civil engineers, technical staff and craftsmen, contractors, job providers and end users.

In this guide, you can find a brief introduction to our company, products and product types, main usage areas and appropriate detail solutions, and some points of attention regarding our products.

Should you need more specific details or solutions that are not included in this guide, please consult our Technical Support Department.

Tepe Betopan Inc. Ankara Production Facilities

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As a Bilkent Holding company, TEPE BETOPAN established BETOPAN factory in 1984 at Ankara Beytepe Facilities with the name TEPE GROUP as it was called at the time, and pioneered the production of cement-bonded particle boards in TURKEY. In 1999, the factory was renovated using state of the art systems and its capacity was doubled. In 2001, the other Cement-Bonded Particle board factory in ARHAVI was acquired making the Group the sole manufacturer in Turkey, and one of the leading manufacturers in the world with a capacity of 67,500 m3/year. In 2008, the transfer of the production line in Arhavi to our facilities at Bilkent, Ankara unified the production resulting in a stronger production facility and boosting the sales both locally and globally.

Developed by diligent and unrelenting in-house research and development, “BETOPANPLUS” was added in the year 2000 to our product range as a more stable and durable BETOPAN. Thereby, TEPE BETOPAN hailed as a technology developer company by starting the production and sales of BETOPANPLUS along with the “cement-bonded particle board” BETOPAN.

After adding BETOPANPLUS to its product range along with its first product BETOPAN, TEPE BETOPAN launched the “wood-textured YALIPAN” and “stone textured TASONIT” boards.

TEPE BETOPAN, as an entity, made significant contributions to enhancing the quality and, widening the usage range of boards thanks to the dynamism it has drawn from research and development over time and the respect it shows for production, and con-tinues to do so.

Tepe Betopan Inc. Ankara Production Facilities

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1.1 - CEMENT-BONDED PARTICLE BOARD

Cement and wood have been used as two fundamental elements of construction throughout history.

Cement and wood had been used as two separate construction materials until early 1920s. Then studies were started to use a combination of the two, and most of the research activities focused on the determination of the physico-chemical relation between the two items.

Towards the late 1920s, it became a common practice to mix cement with wood chips instead of sand.

By early 1940s, the knowledge required for turning the mixture of cement and wood chips into a board was attained.

In 1940, the first wood fiber boards were manufactured by adding very long fibers to cement and pressing. Subsequently, the panels that were the prototypes of today’s cement-bonded particle boards were manufactured by adding shorter wood fibers to cement.

The first company to manufacture the present cement-bonded particle boards was established in 1967 in Switzerland. Research continued since then aiming to create boards manufactured from versatile, practical, environment-friendly and wholly ecological raw materials.

The 1970s witnessed the erection of cement-bonded particle board factories one after another around the world.

1.2 - CHARACTERISTICS OF THE MATERIAL

Cement-bonded particleboard created by combining the favorable features of wood and cement is a high-quality building material.

Moisture Resistance BETOPAN is the right material required for wet cells and exterior façades for its resistance to moisture.

Water Resistance BETOPAN swells negligibly ( 1.5%) when immersed in water for 24 hours.

Non-molding 1- BETOPAN does not mold due to its moisture resistance. 2- It is resistant to insects and pests. 3- BETOPAN does not host insects and pests due to its cement content.

Fire Resistance (European Classification) Fire resistance standard : TS EN 13501-1Fire : B1Smoke : s1Fall of particles or burning drips : d0

Fire Resistance (UK Classification) It is more resistant to burn than ‘Class 0’ according to the UK Building Regulation, Document B2, Chapter 6. According to this regulation, ‘Class 0’ corresponds to;

Fire : Class B,Smoke : s3Fall of particles or burning drips : d2.

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As it can be inferred from above; Being better than Class 0 as specified by United Kingdom Building Regulation proves that the material characteristics of BETOPAN boards in European Standards (i.e. B1, s1, d0) are better than many products and rank higher in classifications.

Thermal insulation A BETOPAN layer of 1 cm in thickness provides the same thermal insulation as a 10 cm thick concrete. Thermal insulation provided by a 8.4 cm thick sandwich wall covered with BETOPAN on both surfaces can be equal to that provided by 39 cm thick insulated air bricks.

Crash and Impact Resistance The material has the highest resistance to impact and crash among similar materials.

Machine ProcessibilityBETOPAN allows inserting lamps, opening grooves and bushings; it can be drilled and cut.

LightnessIt is made of a light material. For example, 10 mm thick BETOPAN weighs 13 kg/m2.

Moisture ResistanceThe product swells by 1.5% at maximum when immersed in water for 24 hours. So it exhibits superior resistance features in moist environments compared to other similar materials (e.g. hardboard, MDF, plasterboard, OSB).

Airborne Sound Insulation TS EN 13986 ARTICLE 5.10Sound transmission loss (R) in 1 kHz - 3 kHz range and for 5 kg/m2

29 dB for 10 mm 32 dB 18 mm

Sound Absorption TS EN 13986 ARTICLE 5.11

Sound Absorption Coefficient: Between 250 Hz - 500 Hz: 0.10Between 1000 Hz - 2000 Hz : 0.30

Resistance to Biological AgentsThanks to its high alkalinity (pH 11-13) and density, BETOPAN is resistant to environmental factors and biological agent. Its susceptibility to fungus and mold was tested in above-the-ground and buried conditions in extremely moist areas. No mold or fungus was detected on boards above the ground; some molding traces were detected on boards after remaining buried under the ground for 8 years. However, this deterioration remains at 0.9 mm thickness on the surface. The insect infestation test conducted in open air revealed that the boards were not affected by insects.

Resistance to Earthquake and ImpactIt owes its tensile strength and impact resistance values to its wood content.

Bending resistance : 9 N/mm2

Elasticity module : 4500 N/mm2

Tensile strength vertical to the surface : 0.5 N/mm2

Fire ResistanceBETOPAN boards are fire resistant.

Movement related to Ambient Moisture and TemperatureWooden material moves depending on the ambient moisture. Similarly, set cement and concrete move as the ambient moisture changes.

The movement rate of BETOPAN is less than that of wood and more than that of set cement. The structure of BETOPAN is much more homogenous than wood, so the movement is also homogenous.

During the applications, BETOPAN boards must be painted with preferably a silicone-based, alkaline-resistant paint. With the impact of paint, linear movement will diminish, but will not be completely eliminated. Thus the boards must be affixed by a method that will allow linear movement.

This will completely prevent formal movements such as hollowing and swelling up of the surface.

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2 - APPLICATION OF BETOPANPLUS, YALIPAN, and TASONIT ON EXTERIOR FAÇADE SYSTEMS

Tepe Betopan has been serving the Cement-Bonded Particle Board needs of the construction sector, mainly the prefabricated building sector with BETOPAN brand for more than 25 years.

In order to enable the concrete board technology to serve exterior façade needs better, Tepe Betopan R&D department shielded BETOPAN, and launched it under TASONIT, YALIPAN and BETOPANPLUS brands as new and diverse products featuring natural and superior qualities.

The functional cement boards produced are the homogenous stone-textured TASONIT, wood-textured YALIPAN and non textured BETOPANPLUS.

As a matter of social responsibility, Tepe Betopan makes efforts to bring the system solutions that we can call “Tepe Betopan Exterior Façade Systems” to the service of all relevant players at each level of the sector so that these boards can be applied in harmony with the nature by observing principles such as protecting energy and insulation, enabling architectural and technical usage.

Tepe Betopan Exterior Façade Systems designed in accordance with thermal insulation, ventilation, mechanical assembly and modular cladding principles have the following elements;

The bearing construction (M profile) that can be manufactured in accordance with heat and water insulation criteria, rather designed in accordance with the stability characteristics of cladding material,

Connection elements recommended for the affixation of this profile to the existing surface (steel, plastered wall, etc.),

Accessories with various texture and shape alternatives designed to provide exterior façade detail solutions (window- door jambs, interior and exterior corners, initial and final profiles, etc.),

Siding boards and strips that enable the creation of façade systems which appeal to very different architectural styles and technical preferences as a result of the application of TASONIT, YALIPAN and BETOPANPLUS in different dimensions with different joint designs and assembly methods within the system.

Manufactured since 1984 and the favorite member of the family, BETOPAN is manufactured from a mixture of wood, cement and chemical additives not harmful to health. It derives its lightness, elasticity and processibility from wood; its resistance to water, moisture, fire and decay from cement, and serves the users’ with superior structural qualities.

Standard Production Dimensions:

Thickness : 08/10/12/14/16/18/20/24/30 mmWidth : 1250 mm Length : 2500 / 2800 / 3000 mmCustom : It is possible to MANUFACTURE boards in other thicknesses and to CUT them in custom widths and lengths.

Launched in 2001 as the first Plus product, BETOPANPLUS was created by covering both sides of the first product BETOPAN with a mixture that does not include particles but natural minerals and cement. This resulted in a board which moves very little due to relative humidity, having a Euroclass Fire Rating A2, d1, s0 , is as resistant to external factors as high-quality concrete, and allows the application of all paints applicable on concrete.


Thickness : 08/10/12/14/16/18/20/24/30 mmWidth : 1250 mm Length : 2500 / 2800 / 3000 mmCustom : It is possible to MANUFACTURE boards in other thicknesses and to CUT them in custom widths and lengths.

2.1 - OUR PRODUCTS

Layer of Short Particles and Cement

Non textured Cement-bonded Mineral Layer

Layer of Short Particles and Cement

Non textured Cement-bonded Mineral Layer

Layer of Long Particles and Cement

Cement-bonded Wood Particle Layer

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Produced as a variety of BETOPANPLUS for the exterior façades, YALIPAN was inspired from the warm outlook that wood gives to façades. YALIPAN adds the Wooden Texture to the superior qualities of the Plus group products, which has led to the creation of a building product having a Euroclass Fire Rating A2, d1, s0, is insect-proof and does not decay or require constant maintenance unlike wood.


Thickness : 10 / 12 mmWidth : 1250 mm Length : 3000 mmCustom : It is possible to MANUFACTURE boards in other thicknesses and to CUT them in custom widths and lengths.

The latest product added to the Plus group, TASONIT was designed and offered for use with an inspiration from STONE, the oldest construction material in use for ages. TASONIT has the same outlook as stone applied on façades, but relieves the building from the heaviness of natural stone that creates weight on the façade and may fall down in time. TASONIT is produced by adding stone texture to the superior qualities of the Plus group products.


Thickness : 12 mmWidth : 1250 mm Length : 3000 mmCustom : It is possible to MANUFACTURE boards in other thicknesses and to CUT them in custom widths and lengths.

Stone- textured Cement-bonded Mineral Layer

Wood-textured Cement-bonded Mineral Layer

Plain Cement-bonded Mineral Layer

Cement-bonded Particle Layer

Cement-bonded Particle Layer

Plain Cement-bonded Mineral Layer

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2.2 - SYSTEM ACCESSORIES

a. STANDARD ACCESSORIES

Tepe Betopan offers detailed solutions for the products it manufactures and sells. The products have accessories such as interior corners, exterior corners, jambs, head jambs, and lath profiles manufactured with various standard dimensions and textures. The accessories are the product of the knowledge and experience of Tepe Betopan. They are also manufactured by using wood, cement and chemical additives not harmful to health. The accessories used in windows, doors, exterior corners, interior corners, vertical and horizontal moldings and finishing details on façades are manufactured as plain from BETOPAN, wood-textured from YALIPAN; and stone-textured from TASONIT. The accessories are modern and widely used products resistant to earthquake and fire, equipped with superior structural qualities thanks to the lightness, elasticity, processibility it derives from cement, and the resistance to water, moisture, fire, decay that it derives from cement.

STANDARD DIMENSIONS

Accessories are manufactured from 16 mm and 30 mm thick BETOPAN with stone or wood texture or without texture. They are manufactured in the following types and sizes to be used as head jambs and jambs in doors and windows, and as lath on interior and exterior corners and crown moldings.

Head Jamb Jamb Lath200 mm x 100 mm 200 mm x 100 mm 100 mm x 30 mm300 mm x 100 mm 300 mm x 100 mm 100 mm x 30 mm

Interior Corner Exterior Corner 100 mm x 100 mm 100 mm x 100 mm 150 mm x 150 mm 150 mm x 150 mm

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b. DECORATIVE ACCESSORIES

These accessories have the same technical specifications as standard accessories, manufactured with decorative surface features.

STANDARD DIMENSIONS

Decorative accessories are manufactured from 16 mm and 30 mm thick BETOPAN boards. They are manufactured as laths in different types to be used as door and window jambs, interior and exterior corners, and crown moldings in the following dimensions as given below:

Lath-Crown Molding Jamb Head Jamb(30 x 130 x 3000 mm) (300 x 130 x 2975 mm) (300 x 130 x 2975 mm) (200 x 130 x 2975 mm) (200 x 130 x 2975 mm)

Note: Please consult our Technical Support Department for accessories with different sizes and textures.

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2.3 - PHYSICAL SPECIFICATIONS OF BETOPAN AND BETOPANPLUS, YALIPAN, TASONIT PRODUCTS

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2.4 - ASSEMBLY ELEMENTS

M-PROFILE (GALVANIZED)

Dimensions : 25 x 80 x 3000 mmWeight : 0.66 kg/mThickness : 0.50 - 0.55 mmGalvanization : 180 - 200 gr/m2

FLEXIBLE CONNECTION ELEMENT (APPLICATION WITHOUT INSULATION)

GALVANIZEDThickness : 0.55 mm30 mm40 mm50 mm

FLEXIBLE CONNECTION ELEMENT (APPLICATION WITH INSULATION)

GALVANIZEDThickness : 0.55 mm30 mm40 mm50 mm

WALL PLUGSXR 10 x 80 T SXR 10 x 100 TSXR 10 x 120 T

TRIPHONE METAL SHEET SCREW WITH GASKET AND WASHER (for stabilizing M profile)

Dimensions: 4 x 8 x 19.25 mm

CROSSHEAD, SHARP-ENDED METAL SHEET SCREW Dimensions: 3.5 x 90 mm

CROSSHEAD DRYWALL SCREW (Carbon-coated, rust-proof) Dimensions: 3.5 x 25-35 mm

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ASSEMBLY ELEMENTS

BOX PROFILE (GALVANIZED)

WALL THICKNESS : 0.70 - 5.00 mmOUTER CROSS-SECTION :20 x 40 mm25 x 40 mm40 x 40 mm

GUIDING ELEMENT Dimensionsh: 10-15 mm

DRILLING AND FASTENING MACHINE

DIAMOND BLADE HORIZONTAL CUTTING MACHINE

DIAMOND BLADE PORTABLE CUTTING MACHINE

INSULATION MATERIAL(DIFFERENT MATERIALS CAN BE PREFERRED DEPENDING ON THE DESIRED INSULATION VALUE AND CHARACTERISTICS)

ROCKWOOL

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XPS


EPS

EXTERIOR FAÇADE PAINT ROLLER

PAINT SPRAY MACHINE

PAINT BRUSH

STEEL PASTE (POLYESTER)

ASSEMBLY ELEMENTS

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APPLICATION OF EXTERIOR FAÇADE WITH MECHANICAL VENTILATION

Insulated and ventilated systems function without thermal bridges or heat loss.

In buildings where Tepe Betopan Façade Siding System is applied, the surface of the building, or the outer surface of the insulation material which is in immediate contact with the building surface, is separated from the siding surface by means of the bearing profile (M Profile). This not only enables maximum ventilation, but also prevents moisture, heat loss or thermal differences (bridges).

3 - ADVANTAGES OF INSULATED AND VENTILATED FAÇADE SYSTEMS

Moisture coming from the inside

Air outlet

Air inlet

No thermal bridge “No heat loss”

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4 - APPLICATION PRINCIPLES FOR EXTERIOR FAÇADE SYSTEMS USING BETOPANPLUS, YALIPAN, AND TASONIT

Betopanplus, Yalıpan, and TASONIT, which are used for cladding the interior walls and exterior façades of all types of building, will protect the façade for many years without causing any loss in the architecture of the building as long as they are used in accordance with the rules recommended by Tepe Betopan.

4.1 - DETECTION OF WALL DEFECTS

Walls to be clad will be tested for their deviations from the horizontal and vertical axis by means of a plumb , water gauge and leveling rope, so that the defects will not continue on the bearing construction. Defects up to 3 cm can be eliminated by the help of the flexible construction material among the bearing construction elements belonging to our products (Picture 1-A)

For deviations larger than 3 cm, a separate frame system (steel box profile, etc.) needs to be constructed. Especially the deviations on the vertical axis in corners are important since they will determine the dimensions of the outer corner accessories.

4.2 - MOUNTING THE INSULATION MATERIAL

If thermal insulation is to be applied to the surface that will be clad, the insulation material must be chosen and applied according to the desired insulation values and specifications before the bearing construction is established. (Picture 1-B)

Thermal insulation boards will remain under the bearing construction; therefore it will be sufficient to affix them to the wall during their assembly. (Picture 1-B)

(Picture 1-A)

(Picture 1-B)

(Picture 1-B)

(Picture 1-B)

(Picture 1-C)

4.3 - FORMING THE BEARING CONSTRUCTION

After the vertical axis deviations on the wall are detected, our products will be fixed to the wall with the bearing construction element M profile and flexible connection elements at appropriate sizes, by leaving 2-3 cm space in the lower end. The affixing procedure is repeated along the M profile at every 80 or 100 cm by using recommended wall plugs and screws. Slots of M profiles must be marked on the wall starting from the spots where accessories will be placed. Vertical axis is checked for one last time (plumb bob) by tightening and loosening the screws marked on the M profiles.

After this check, M profiles and flexible connection elements will be connected to each other by metal sheet screws and the affixation procedure will be completed as such. After the initial and final M profiles are affixed in accordance with the vertical axis, slots of the M profiles that will be situated in between will be marked on the wall with a leveling rope in accordance with the vertical axis. The space between two M profiles should not be more than 75 cm. (Picture 1-C)

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4.4 - MOUNTING THE ACCESSORIES

Standard or decorative jamb - head jamb accessory combination manufactured from Betopanplus, Yalıpan and TASONIT can be joined with 45° or 90° angle like in wooden furniture workmanship A small recess created at this joint can hide potential cracks. Accessories should be affixed to the M profile at every 100 cm by means of drywall plug.

Joints of Plain Accessories Joints of Wood-Textured Accessories

Joining at 90˚ Joining at 45˚

4.5 - CUTTING

Betopan (Plain), Yalıpan (Wood-textured), TASONIT (Stone-textured) exterior façade siding materials are manufactured by the factory as boards, strips or in modular dimensions.

Cutting processes that need to be conducted on the worksite must be conducted on portable or stable cutting benches by using HARD STEEL (carbide) or DIAMOND BLADE SAWS.

Since our Plus Group products are more durable and solid, the corners on the edges of the boards may not be smooth after individual cutting. So our company recommends that such edges are finished.

Standard Masks and Goggles should be worn during the cutting process.

Horizontal Cutting Machine

Portable cutting machine

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4.6 - SCREWING

Screwing is easy, however there are certain points that require attention:

First, the screwing slots should be determined and marked on the board that will be assembled.

On the marked slots, body holes will be drilled, and then countersinks will be created with a diameter wider than screw diameter, which enable the screw head to be embedded in the board. Countersinks must enable the screw head to be embedded in the board surface for 2-3 mm.

Excessive force should not be applied in order to fasten the screw during the screwing process. Such excessive pressure not only runs the risk of cracking the board, but also causes the screw to get jammed and prevent the movement of the boards.

Screws must be inserted vertically to the surface during the screwing process.

Screwing must be performed according to dimensions. For example in a siding application, on a strip of 12 x 175 x 3000 mm dimensions; 20 drywall screws will be used in every 1 m2. On the vertical axis, 2 screws will be placed at a distance of 20-30 mm from the edges. On the horizontal axis, 1 screw at every 600 mm (max) will be inserted at the slots corresponding to M profiles.

Assembly of Pre-sized TASONIT

Assembly of Yalıpan with Recessed Joints

4.7 - PAINTING

After the assembly of accessories and boards is completed, screw heads will be concealed with polyester steel paste by using a spatula. It is important to use an appropriate amount of paste since excess amounts can cause cracking.

Pasted slots must be sanded with a thin sand paper. Polyurethane based grouting material can be used in order to fill some spaces that may be created during the application.

Accessories and boards can be painted by alkaline–resistant, acrylic-based exterior façade paint. In order to increase the resistance of paint to exterior conditions, the surface must be cleaned from dust and a single layer primer must be applied before painting.

Alkaline-resistant, silicone-added or pure acrylic paint should be used for painting the accessories.

Paints to be used on other surfaces are not different than those applied on concrete surfaces. Different effects can be obtained by applying different painting methods on the materials. Pasting and painting process must not be conducted at ambient temperatures below +5°.

The weather should not be rainy, or the surface must have been dry and relieved from the water it absorbed during the rain before painting.

Instructions by the paint manufacturer should also be observed.

Painted Surface

Primer-coated surface

Mounted Surface

Pasted Surface

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5 - GENERAL APPLICATION TYPES USING BETOPANPLUS

Indisputable leader of all spaces aiming at high quality...

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BETOPANPLUS was created by combining the middle layer of BETOPAN that is manufactured from wood, cement and harmless chemical additives with external layers produced from natural minerals and cement. Betopanplus has a plain surface.

Thanks to its superior structural qualities created by combining the lightness, elasticity, high tensile strength and processibility that it owes to its wood content with resistance to water, moisture, fire and decay that it derives from cement and minerals; BETOPANPLUS is a modern, widely used construction material resistant to earthquake and fire. This resulted in a board which moves very little due to relative humidity, has a high fire resistance (Euroclass Fire Rating A2, s1, d0), is as resistant to external factors as high-quality concrete, and allows the application of all paints applicable on concrete.

BETOPANPLUS can be used in interior and exterior siding applications of all types of buildings.

5.1 - GENERAL CHARACTERISTICS

It is stable. It provides perfect sound and thermal insulation. Both surfaces are a kind of particle-free concrete that includes

natural minerals, and are not affected by heat variations. It does not swell in water (maximum 1.5%), nor does it mold. It is not affected by heat variations It is not affected by moisture. It is not affected by environmental conditions over time. It does not accommodate insects. It is environment-friendly. It does not release formaldehyde. It is fire resistant.(Euroclass Fire Rating A2, s1, d0). It does not contain asbestos. It can be easily and quickly mounted. It is highly resistant to impact.

5.2 - ADVANTAGES OF USING BETOPANPLUS IN EXTERIOR SPACES

It is stable. It is resistant to earthquake. It provides high level of fire resistance. It is easy to cut. It can be easily and quickly mounted. It provides high level of sound and thermal insulation. It is highly resistant to rain, snow and frost. It is resistant to the effects of sunlight. It offers hygienic and healthy settings. It allows the placement of insulation material such as stone

wool, polystyrene foam, etc. between exterior walls and BETOPANPLUS boards.

It can be demounted and remounted on another building.

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5.3 - TYPES OF APPLICATION

a. SIDING SYSTEM

M profiles are mounted on the surface by using wall plugs with the help of fixing elements after mounting the thermal insulation boards, and BETOPANPLUS strips are mounted as horizontally overlapping one another for minimum 2.5 cm and screwed to the M profiles after the use of appropriate system accessories. The size of strips used in such applications is generally 12 x 175 x 3000 mm. One screw is inserted at every 175 mm on the vertical axis, and, 1 screw is inserted at slots corresponding to M profiles mounted every 600 mm (max) on a total length of 3000 mm on the horizontal axis.

Usage Areas

Façades of independent houses Façades of multi-storey buildings Façades of business centers and shopping malls Façades of stores Prefabricated buildings Spaces requiring fire insulation Façades of social facilities

Standard dimensions (The following dimensions that cause the smallest number of wasted boards are generally used in applications)

10 x 0175 x 3000 mm 12 x 0175 x 3000 mm 10 x 0205 x 3000 mm 12 x 0205 x 3000 mm

** 10 x 1250 x 3000 mm and 12 x 1250 x 3000 mm standard dimensions are manufactured and cut in the workshop so as to cause the smallest number of boards to be wasted.

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b. CLADDING SYSTEM

M profiles are mounted on the surface by using wall plugs with the help of fixing elements after mounting the thermal insulation boards, and then BETOPANPLUS boards of the appropriate dimensions are mounted on the surface after the use of appropriate system accessories at choice.

Application Areas

Façades of independent houses Façades of multi-storey buildings Façades of stores Prefabricated buildings Façades of social facilities Buildings used in construction sites Depositories and refectories Seismic-resistant houses Spaces requiring fire resistance Exterior sidings of steel buildings

Standard Dimensions

10 x 1250 x 3000 mm 12 x 1250 x 3000 mm 10 x 0623 x 1496 mm 12 x 0623 x 1496 mm 10 x 0623 x 3000 mm 12 x 0623 x 3000 mm 10 x 1250 x 1496 mm 12 x 1250 x 1496 mm


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c. REBATED SIDING SYSTEM

M profiles are mounted on the surface by using wall plugs with the help of fixing elements after mounting the thermal insulation boards, appropriate system accessories are placed, and then rebated and specially pre-sized BETOPANPLUS strips are mounted on the surface. Horizontal strips are screwed to M profiles so as to create a smooth surface by leaving appropriate recess joints with desired dimensions between two strips by the help of fixation elements.

Application Areas

Façades of independent houses Façades of multi-storey buildings Façades of business centers and shopping malls Spaces requiring fire insulation Applications with customized dimensions

Standard dimensions (The following dimensions that cause the smallest number of wasted boards are generally used in applications).

10 x 175 x 3000 mm 12 x 175 x 3000 mm 10 x 205 x 3000 mm 12 x 205 x 3000 mm 10 x 310 x 3000 mm 12 x 310 x 3000 mm 10 x 410 x 3000 mm 12 x 410 x 3000 mm 10 x 623 x 3000 mm 12 x 623 x 3000 mm


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d. ROOF - SOFFIT - FASCIA AND CEILING CLADDING SYSTEMS

Depending on the status of the surface and the construction element chosen; rebated and primer-coated Betopanplus and Yalıpan strips are mounted on constructions composed of box profiles and / or M profiles, or wooden constructions, by means of guide holes drilled in advance.

For fascia, Betopanplus boards can be cut in different patterns, creating embroidered soffits if desired.

Betopanplus and Yalıpan create much more resistant surfaces compared to wood which is traditionally used as soffit and fascia cladding material.

Application Areas

Soffits, fascia and ceilings of independent houses Soffits, fascia and ceilings of multi-storey buildings

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For distinctive designs noticeable at first sight...

6 - GENERAL APPLICATION TYPES USING YALIPAN

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Yalıpan is the wood-textured form of Betopanplus. The middle layer is manufactured from wood, cement and harmless chemical additives, whereas the outer layers do not include wood particles, but only include inorganic material. Thanks to its superior structural qualities attained by combining the lightness, elasticity, elasticity and processibility of wood with the features of cement and minerals such as resistance to water, moisture, decay and fire(Euroclass Fire Rating A2, s1, d0) ; Yalıpan is a modern, widely used, and durable construction material resistant to earthquake and fire. The more durable layers on its surface which prevent movement, increase its resistance to external factors and increases the adhesion of paint. It can be used in exterior sidings of all types of buildings, and also for decorative purposes in interior spaces.


It provides perfect sound and thermal insulation. It has increased paint adhesion. It does not swell in water, nor does it mold. Both surfaces have increased resistance against the effects of

weather and scratching. It is not affected by moisture. It is not plastic. It is highly resistant to impact and wind. It does not accommodate insects. It is not affected by heat variations. It is stable. It is environment-friendly. It is fire resistant (Euroclass Fire Rating A2, s1, d0). It does not release formaldehyde. It can be easily and quickly mounted. It does not contain asbestos. It has real wood texture.

6.2 - ADVANTAGES

Yalıpan reduces air-conditioning costs of the building in hot and cold weather (up to 55%) and offers up to 70% fuel saving thanks to its insulation and ventilation system.

Yalıpan protects façades of buildings against heat variations, rain, frost, wind and fire (Euroclass Fire Rating A2, s1, d0).

Since it can be painted, it allows color change due to transfer of property in time, or architectural preferences.

It allows easy demounting and remounting during repair works to be conducted on façades of buildings.

It is resistant to natural disasters such as earthquakes and other impacts causing movement in the building because the load is equally distributed to the whole building by means of fur wall plugs and vibration-compliant, flexible and galvanized metal sheets are used.

It solves all problems related to water and relative humidity thanks to the breathing and ventilated mounting system.

It does not make noise due to wind.

AREAS OF APPLICATION

Façades of buildings, Soffit and fascia cladding, For decorative purposes in interior spaces, Façades of prefabricated buildings, In buildings with light or heavy steel construction.

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a. CLASSICAL LAP SIDING SYSTEM

M profiles are mounted on the surface by using wall plugs with the help of fixing elements after mounting the thermal insulation boards, and Yalıpan strips are mounted as horizontally overlapping one another for minimum 2.5 cm and screwed to the M profiles after the use of appropriate system accessories. The size of strips used in such applications is generally 12 x 175 x 3000 mm. One screw is inserted at every 175 mm on the vertical axis, and, 1 screw is inserted at slots corresponding to M profiles mounted every 600 mm (max) on a total length of 3000 mm on the horizontal axis.

Application Areas

Façades of independent houses Façades of multi-storey buildings Façades of business centers and shopping malls Façades of stores Prefabricated buildings Façades of social facilities




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b. CLASSICAL LAP SIDING SYSTEM APPLICATION DETAILS

Bearing Construction

Detail 1

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Bearing Construction - Wall Connection

Detail 2

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Detail 3

Siding Strips Conjunction Details on the Plan

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APPLICATION PHOTOGRAPHS

a- Mounting of Insulation Material

c- Final Outlook of the Building

b- Mounting Box Profiles – M Profiles

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Details of Conjunction on the Vertical Axis

Detail 4

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IMPORTANT POINTS REGARDING CLASSICAL LAP SIDING SYSTEM

If thermal insulation is to be applied on the surface to be sided, it should be applied before the mounting of the bearing construction. It will be sufficient to affix the thermal insulation boards on the wall before mounting the bearing construction since they will remain below the bearing construction.

Walls to be clad will be tested for their deviations from the horizontal and vertical axis by means of a plumb bob, water gauge and leveling rope, so that the defects will not continue on the bearing construction. Defects up to 3 cm can be eliminated by the help of bearing construction elements of Betopan. For deviations larger than 3 cm, a separate frame system (steel box profile, etc.) needs to be constructed by box profiles.

Yalıpan jamb-head jamb accessories must be cut at 45° angle on the edges and joined at 45° like in wooden furniture workmanship. This process will be conducted by exercising with the accessories at an appropriate place other than the siding surface. Joined parts are stabilized by aluminum corner profile, and marked on M profiles by means of drywall screws.

Yalıpan strips are mounted starting from the lowest row after the assembly of the bearing construction and accessories.

Yalıpan strips will be affixed to M profiles by means of drywall screws. It is recommended to join the ends of strips at different spots in each row. In the second row of affixation, the other wing of the M profile is used so that strips pulling the profile in opposite directions are not tied to the same point at the bottom and the top. Spots corresponding to end joints are excluded from this rule.

Drywall screws are inserted at 2 cm distance under the upper edge of Yalıpan strip. For this reason, the visible surface of Yalıpan strips is maximum 15 cm. This distance can be reduced in door and window slots.

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c. REBATED SIDING SYSTEM

M profiles are mounted on the surface by using wall plugs with the help of fixing elements after mounting the thermal insulation boards, appropriate system accessories are placed, and then rebated and specially pre-sized Yalıpan strips are mounted on the surface. Horizontal strips are screwed to M profiles so as to create a smooth surface by leaving appropriate recess joints with desired dimensions between two strips by the help of fixation elements.

APPLICATION AREAS

Façades of historical buildings Façades in Classical Ottoman Architecture In interior spaces for decorative purposes Applications with customized dimensions Independent houses Multi-storey buildings


10 x 175 x 3000 mm 12 x 175 x 3000 mm 10 x 205 x 3000 mm 12 x 205 x 3000 mm 10 x 310 x 3000 mm 12 x 310 x 3000 mm 10 x 410 x 3000 mm 12 x 410 x 3000 mm 10 x 623 x 3000 mm 12 x 623 x 3000 mm


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d. SIDING SYSTEM WITH RECESSED JOINTS

M profiles are mounted on the surface by using wall plugs with the help of guiding elements after mounting the thermal insulation boards, and appropriate system accessories are placed. Then, final layer horizontal Yalıpan strips are screwed to the profiles by leaving appropriate recess joints with desired dimensions between two strips by the help of fixation elements.

APPLICATION AREAS

Façades of historical buildings Façades in Classical Ottoman Architecture Façade siding of buildings Decorative applications in interior spaces


10 x 310 x 3000 mm 12 x 310 x 3000 mm 10 x 410 x 3000 mm 12 x 410 x 3000 mm 10 x 623 x 3000 mm 12 x 623 x 3000 mm


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ASSEMBLY OF SIDING SYSTEM WITH RECESSED JOINTS

Picture-1 (Forming the Bearing Structure )

Picture-3 (Screwing the Boards)

Picture-5 (Screwing)

Picture-7 (Surface after Paint and Recessed Joint Applications are completed) Picture-8 (Surface after Paint and Recessed Joint Applications are completed)


Picture-4 (Usage of Guiding Elements)

Picture-6 (Mounted Surface)

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e. SIDING SYSTEM WITH CORDS

After mounting the thermal isolation boards, M profiles are mounted on surfaces by means of guiding elements and wall plugs, and accessories are placed if desired. Then, round-diameter chords and strips shaped by recessed joints made from 16 mm thick Yalıpan boards by using special knives are screwed to M profiles.

APPLICATION AREAS

Façades of historical buildings Façades in Classical Ottoman Architecture Façade siding of buildings Decorative applications in interior spaces


16 x 175 x 3000 mm 16 x 205 x 3000 mm

**Standard dimensions are manufactured from 16 x 1250 x 3000 mm boards and cut in the workshop so as to cause the smallest number of boards to be wasted.

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ASSEMBLY OF SIDING SYSTEM WITH CORDS

Picture-1 (Mounting Window Accessory)

Picture-3 (Cladding the Surface)

Picture-5 (Application of Primer)


Picture-4 (Application of Paste)

Picture-6 (Painting Process)

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High-quality product and aesthetical outlook for all spaces…

7 - GENERAL APPLICATION TYPES USING TASONIT

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TASONIT, the stone-textured form of Betopanplus, is a board which has a middle layer manufactured from wood, cement and harmless chemical additives and outer layers that do not include particles but inorganic materials. It derives its lightness, elasticity and processibility from wood; its resistance to water, moisture, fire and decay from cement, and serves the users’ with superior structural qualities. It is a modern and widely used construction material resistant to earthquake and fire, equipped with superior structural qualities thanks to the lightness, elasticity, processibility it derives from wood, and the resistance to water, moisture, decay and fire (Euroclass Fire Rating A2, s1, d0), that it derives from cement and minerals. It has increased paint adhesion and high resistance to external factors thanks to the more durable layer on its surface which prevents movement. It can be used in exterior sidings of all types of buildings, and also for decorative purposes in interior spaces.


It is stable. It can be painted, and has high paint adhesion. It provides perfect sound and thermal insulation. It does not swell in water, nor does it mold. It is not affected by moisture. It is not plastic It does not accommodate insects. It is fire resistant (Euroclass Fire Rating A2, s1, d0). It can be easily and quickly mounted. It has real stone texture. Both surfaces have increased resistance against the effects of

weather and scratching. It is highly resistant to impact and wind. It is not affected by heat variations. It is environment-friendly. It does not release formaldehyde. It does not contain asbestos.

7.2 - ADVANTAGES

Protects the façades of buildings from factors such as heat variations, moisture variations, fire, etc.

TASONIT reduces air-conditioning costs of the building in hot and cold weather (up to 55%) and offers up to 70% fuel saving by creating natural air-conditioning effect.

Since it can be painted, it allows color change due to transfer of property in time, or architectural preferences.

It allows easy demounting and remounting during repair works to be conducted on façades of buildings.

It is resistant to natural disasters such as earthquakes and other impacts causing movement in the building because the load is equally distributed to the whole building by means of fur wall plugs and vibration-compliant, flexible and galvanized metal sheets are used.

It solves all problems related to water and relative humidity thanks to the breathing and ventilated mounting system.

Provides perfect sound isolation in sound-sealed applications thanks to its advanced acoustic values.

APPLICATION AREAS

Façades of buildings, For cladding party walls and retaining walls, For cladding chimneys and parapets, For cladding soffits and fascia, For decorative purposes in interior spaces, On façades of prefabricated buildings.

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a. PRE-SIZED SIZING SYSTEM

TASONIT boards manufactured in standard or customized sizes are drilled and their edges are finished in the factory in advance, and mounted directly on the surface of the existing wall by means of wall plugs.

Insulation material can be mounted under TASONIT modules when necessary.

Application Areas

Façade siding of buildings, For cladding party walls, For cladding retaining walls, In general purpose buildings and facilities like stadiums,

shopping malls and business centers, For decorative purposes in interior spaces, For cladding chimneys and parapets.



** Standard dimensions are manufactured from 12 x 1250 x 3000 mm boards and cut in the workshop so as to cause the smallest number of boards to be wasted.

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PRE-SIZED TASONIT APPLICATION SYSTEM

Picture-1 (Surface to be Clad)

Picture-3 (Mounting Pre-Sized TASONIT boards)

Picture-5 (Completing the Painting Process)

Picture-2 (Screwing pre-sized TASONIT boards)

Picture-4 (Completion of Siding)

Picture-6 (Completed Façade Siding)

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b. REBATED SIDING SYSTEM

The bearing construction is completed by mounting M profiles are on surfaces by means of guiding elements and wall plugs after mounting the thermal isolation boards.

After the placement of appropriate system accessories required by the design, TASONIT boards sized according to projects and the edges of which are finished in the factory are screwed on the construction by leaving the necessary recess spaces by means of guiding elements.

APPLICATION AREAS

Façade siding of buildings, In general purpose buildings and facilities like stadiums,

shopping malls and business centers, For cladding chimneys and parapets, For cladding soffits and fascia, For decorative purposes in interior spaces.


12 x 175 x 3000 mm 12 x 410 x 3000 mm 12 x 205 x 3000 mm 12 x 623 x 3000 mm 12 x 310 x 3000 mm


c. SIDING SYSTEM WITH RECESSED JOINTS

The bearing construction is completed by mounting M profiles are on surfaces by means of guiding elements and wall plugs after mounting the thermal isolation boards.

After the placement of appropriate system accessories required by the design, TASONIT boards sized according to the design, and the edges of which are finished in the factory are screwed on the BETOPANPLUS strips mounted on the bearing construction for creating recessed joints by leaving the necessary recess spaces by means of guiding elements.

APPLICATION AREAS

Façade siding of buildings, For cladding party walls, For cladding retaining walls, In general purpose buildings and facilities like stadiums,

shopping malls and business centers, For cladding chimneys and parapets, For cladding soffits and fascia, For decorative purposes in interior spaces.


12 x 310 x 3000 mm 12 x 623 x 3000 mm 12 x 410 x 3000 mm


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Horizontal Section details for TASONIT with Recessed Joints

Detail 1: Horizontal section Details for TASONIT with Recessed Joints show the screw spacing and screw diameters for the application with TASONIT strips and the recessed joint tapes manufactured of BETOPANPLUS.

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Vertical Section Details for TASONIT with Recessed Joints

Detail 2: Vertical Section Details for TASONIT with Recessed Joints show the conjunction details of TASONIT modules by using BETOPANPLUS recessed joint tapes

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Parapet Support Details

Detail 3: Parapet support details show the details to be applied in the vertical parapets used at windows. Parapets forming the base of the window must be made of watertight material. Slope must be given so that water flows outside and does not leak into the window. Depth protrusion and drip molding must be present on the edge.

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Bottom Edge of Siding with TASONIT with Recessed Joints

Detail 4: Thanks to the details on the Bottom Edge of Siding materials, sufficient space will be left for air inlet by starting the siding application 1-2 cm above the bottom of the wall aimed at the creation of the ventilated siding system that we prefer. You can find the specifications of the wall plugs, screws, paste and paint exhibited in these details on the assembly elements page (p. 16,17,18) Detailed information on the assembly of these materials is provided under the application rules (p. 20, 21, 22)

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SIDING SYSTEM BY THE APPLICATION OF TASONIT WITH RECESSED JOINTS

Picture-1 (Forming the Bearing Structure)

Picture-3 (Application of guiding elements)

Picture-5 (Application of Paste)

Picture-7 (Painting)

Picture-2 (Screwing the Recessed Joints and Siding Material)

Picture-4 (Completion of Siding Assembly)

Picture-6 (Application of Primer)

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8 - TRANSPORTATION, STORAGE, AND OTHER IMPORTANT POINTS

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Loading must be done with maximum two palettes at a time.

Make sure that the palettes are placed in balance in the truck body during loading.

While the palettes are stored, maximum 5 palettes must be stacked on top of each other in alignment.

BETOPAN Palettes ready for transportation

BETOPAN Palettes Ready for Loading at the Port

Top of the storage area must absolutely be covered.

When palettes are placed on top of each other, piers of palettes must be aligned and placed on top of one another.

Do not remove the nylon cover until usage.

Do not remove the steel strips until usage.

Materials must be placed on a surface as smooth as possible when they are situated on the area.

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9 - ABOUT BILKENT HOLDING

Bilkent Holding companies were founded by Prof. Dr. İhsan Doğramacı. The first company, Dilek Insaat, was founded in 1968, and Tepe Mobilya commenced its operations as the first industrial facility in 1969.

Bilkent Holding parents more than 40 companies today. Bilkent University owns Bilkent Holding and companies operating in the fields of construction, industry, information technologies, investment and service sector.

TEPE BETOPAN YAPI MALZEMELERİ SAN. VE TİC. A.Ş.Beytepe Köyü Yolu No:5 Bilkent 06800 Ankara / Turkey

T. +90 312 266 45 51 F. +90 312 266 01 [email protected]

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Edition: September 2010 / 2000 Pcs

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