F0414H

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F 0414: 2002 1 JIS F 0414-2002 Shipbuilding - Internal wiring and piping of engine control console 1. Scope This Japanese Industrial Standard specifies internal wiring and piping for use between various devices mounted in marine control equipment intended mainly for engine control, monitoring, and alarms (hereinafter referred to as “control console”), and those between these devices and external wiring and piping connection points of the control console. 2. Reference standards The following standards form part of this Standard when quoted. The latest edition of these standards shall be applied. JIS C 1610 Extension and compensating cables for thermocouples JIS C 2805 Crimp-type terminal lugs for copper conductors JIS C 3410 Cables and flexible cords for electrical equipment of ships JIS F 7329 Shipbuilding - Forges steel 40 K globe valves JIS F 7341 Shipbuilding - Forged steel 100 K pressure gauge valves JIS F 7343 Shipbuilding - Bronze 20 K pressure gauge valves JIS F 7379 Shipbuilding - Brass 30 K stop valves with bite joint(s) JIS F 7387 Shipbuilding - Bronze 16 K cocks JIS F 7388 Shipbuilding - Bronze 20 K glove valves JIS F 8813 Shipbuilding - Crimp terminal boards JIS G 3454 Carbon steel pipes for pressure service JIS G 3456 Carbon steel pipes for high temperature service JIS H 3300 Copper and copper alloy seamless pipes and tubes 3. Wiring 3.1 Wiring materials Wires to be used shall conform to the requirements of JIS C 3410, or have equivalent mechanical and electrical performance, and in addition, conform to Table 1 and the following requirements: Table 1 Wire classification Application Nominal sectional area, mm 2 Insulation Voltage V Circuit type 0.75 ~ 16 0.6/l kV 250V General circuits (Applicable to circuits of 250 V or more) General circuits (Applicable to circuits of less than 250V) 1 ~ 2.5 0.5 ~ 1 Polyvinyl chloride or equivalent 150V a) Circuit for instrumentation, automation, ship internal communications, etc., having circuit protective devices. b) Circuits without circuit protective devices, in which maximum short-circuit current does not exceed maximum permissible current of wires. a) Wires subject to motions shall have sufficient flexibility. b) Polyvinyl chloride (PVC) used for wire insulation shall be heat-resistant (temperature rating of 75°C). c) Wiring to a part which may reach a high temperature of 70°C or more shall be composed of wires for high temperature applications or shall be of wires with heat shield. d) Sizes (sectional area) of wires shall be selected with an ample allowance considering the passing current amperage and voltage drop involved. e) In principle, lead wires used for a temperature metering circuit employing a thermocouple or thermocouples shall be provided with compensation wires conforming to JIS C 1610. f) Wires used for a circuit that is likely to have an influence on or to be influenced by other circuits through electromagnetic or electrostatic induction, noise, etc., shall be provided with shields. g) Special consideration shall be given to the effects of impedence on special wires used for electronic equipment.

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Transcript of F0414H

  • F 0414: 2002

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    JIS F 0414-2002

    Shipbuilding - Internal wiring and piping of engine control console 1. Scope This Japanese Industrial Standard specifies internal wiring and piping for use between various devices mounted in marine control equipment intended mainly for engine control, monitoring, and alarms (hereinafter referred to as control console), and those between these devices and external wiring and piping connection points of the control console. 2. Reference standards The following standards form part of this Standard when quoted. The latest edition of these standards shall be applied.

    JIS C 1610 Extension and compensating cables for thermocouples JIS C 2805 Crimp-type terminal lugs for copper conductors JIS C 3410 Cables and flexible cords for electrical equipment of ships JIS F 7329 Shipbuilding - Forges steel 40 K globe valves JIS F 7341 Shipbuilding - Forged steel 100 K pressure gauge valves JIS F 7343 Shipbuilding - Bronze 20 K pressure gauge valves JIS F 7379 Shipbuilding - Brass 30 K stop valves with bite joint(s) JIS F 7387 Shipbuilding - Bronze 16 K cocks JIS F 7388 Shipbuilding - Bronze 20 K glove valves JIS F 8813 Shipbuilding - Crimp terminal boards JIS G 3454 Carbon steel pipes for pressure service JIS G 3456 Carbon steel pipes for high temperature service JIS H 3300 Copper and copper alloy seamless pipes and tubes

    3. Wiring

    3.1 Wiring materials Wires to be used shall conform to the requirements of JIS C 3410, or have equivalent mechanical and

    electrical performance, and in addition, conform to Table 1 and the following requirements:

    Table 1 Wire classification Application

    Nominal sectional area,

    mm2

    Insulation Voltage V

    Circuit type

    0.75 ~ 16 0.6/l kV250V

    General circuits (Applicable to circuits of 250 V or more) General circuits (Applicable to circuits of less than 250V)

    1 ~ 2.5 0.5 ~ 1

    Polyvinyl chloride or equivalent

    150V a) Circuit for instrumentation, automation, ship internal communications, etc., having circuit protective devices.

    b) Circuits without circuit protective devices, in which maximum short-circuit current does not exceed maximum permissible current of wires.

    a) Wires subject to motions shall have sufficient flexibility. b) Polyvinyl chloride (PVC) used for wire insulation shall be heat-resistant (temperature rating of

    75C). c) Wiring to a part which may reach a high temperature of 70C or more shall be composed of wires for

    high temperature applications or shall be of wires with heat shield. d) Sizes (sectional area) of wires shall be selected with an ample allowance considering the passing

    current amperage and voltage drop involved. e) In principle, lead wires used for a temperature metering circuit employing a thermocouple or

    thermocouples shall be provided with compensation wires conforming to JIS C 1610. f) Wires used for a circuit that is likely to have an influence on or to be influenced by other circuits

    through electromagnetic or electrostatic induction, noise, etc., shall be provided with shields. g) Special consideration shall be given to the effects of impedence on special wires used for electronic

    equipment.

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    3.2 Terminal boards for external wire connections A terminal board for external wire connections shall conform to the following requirements:

    a) A wire terminal shall conform to JIS C 2805 or shall have equivalent mechanical and electrical performance.

    b) A terminal board terminal shall conform to JIS F 8813 or shall have equivalent mechanical and electrical performance.

    c) Terminal boards shall be provided at a place that permits easy wire connection and maintenance, preferably grouped in each of the divided compartments of the control console.

    d) The arrangement of terminal boards shall be as shown in Fig. 1 or Fig. 2 to permit easy connection of external wires.

    Unit: mm Unit: mm

    Fig. 1 Longitudinal arrangement Fig. 2 Transverse arrangement

    e) A terminal board shall be marked with the same code as in the drawing and, if necessary, also with a circuit description or number.

    f) Terminals on a terminal board shall be suitably arranged for groups of external wires, preferably in specific application groups. In particular, terminals involving a circuit voltage of 440V or more shall be separated as a block and suitably marked for easy identification. The terminals for an intrinsically safe apparatus contained in the control console shall be spaced 50 mm or more from other terminals or electrically isolated from them by means of a barrier having sufficient strength and insulating properties. Further, these terminals shall be marked to indicate that they are connection terminals for an intrinsically safe circuit.

    g) Terminal boards shall be completely isolated from piping joints of steam, water, oil, etc., by means of a partition or protective covering.

    h) It is preferable to limit the number of wires to be connected to one terminal on a terminal board to one for external terminal, and two for internal terminal.

    i) Terminals on a terminal board for a circuit that does not permit any kind of insulation resistance test or voltage withstand test shall be provided with a suitable warning means, such as by affixing a warning notice.

    3.3 Connectors for wires A pair of separable wire connectors shall conform to the following

    requirements: a) A connector pair shall be provided with a means to prevent accidental disconnection due to

    vibration. b) A connector pair shall be guide-keyed to prevent the connection with incorrect polarity. When two

    or more connector pairs of the same type are used, the individual connectors of each pair shall be marked with a match mark or other suitable identifying symbol.

    or more Terminal boards Terminal boards

    or more or more

    or more External wires

    Exte

    rnal

    wire

    s

    Bottom surface Bottom surface

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    3.4 Wiring procedures Wiring shall be carried out in accordance with the following procedures: a) Wiring shall be grouped and arranged for each circuit or destination as far as practicable. b) The internal radius of a bend shall be four times or more the finished outside diameter of a wire for

    insulated stranded-copper wires and two times or more for flexible wires. At places where wires are subjected to repeated flexing, flexible wires shall be used with an internal bending radius of eight times the outside diameter or more.

    c) Ducts used for duct wiring shall be flame-resistant, and care shall be exercised so that no insulated stranded copper wires will be subject to mechanical damage at their exit.

    d) Where different sizes of wires are placed in the same duct or bundles together, a suitable means shall be provided so that the mechanical strength of the smallest wire or wires will not be impaired.

    e) Wires that come out of a duct shall be secured at a suitable position to protect them from any mechanical damage due to vibration at the duct exit or to prevent any vibration from transmitting to the connection terminals.

    f) Bands used for cleated or bundled wiring shall be such that no mechanical damage is received by the wires and shall be provided at intervals of 300 mm or less.

    g) Where a PVC-insulated stranded-copper wire or wires are secured to a metal body, a protective insulation of rubber, plastic, or equivalent material shall be inserted between the wire or wires and the metal body.

    h) All the wire ends connected to terminal board terminal shall be marked with a circuit code or a symbol that agrees with that in the drawing, in a legible and permanently identifiable manner.

    i) Where the control console consists of a number of separable sections, a terminal board or boards, or a pair or pairs of separable connectors for the wiring between two adjacent sections shall be provided in either of the two sections.

    j) When connecting a wire or a wire terminal to a terminal board terminal, the connection shall effectively be prevented from loosening due to vibration, such as by using a spring washer.

    k) When terminating a shielded wire, the shielding braid shall be separated from the internal conductor at a point sufficiently far away from the exposed conductor end and shall be dressed so that it will not come in contact with the exposed conductor, or other terminals or conductors.

    l) Dead metal parts of the electrical apparatus fitted at or inside the control console shall be effectively grounded.

    m) Wiring to an intrinsically safe explosion-proof apparatus, if any in the control console, shall not be coexistent with general circuit wiring in the same wiring duct nor be banded together with general circuit wiring. Further, such wiring shall be colour-coded with a light-blue colour for ready identification that it is intrinsically safe circuit wiring.

    n) When power line wires and signal wires are laid in parallel with each other, effective measures against electromagnetic induction and electromagnetic interference shall be taken.

    4. Piping

    4.1 Piping materials The pipe materials used for piping shall be as given in Table 2. Table 2 Pipe materials for piping

    Max. working pressure (gauge pressure) MPa

    Material Outside dia. Thickness Applicable standards

    2.0 or less 6 1.0 3.0 or less 8 1.2, 1.4 4.0 or less

    Copper and copper alloy

    10 1.4

    JIS H 3300

    14.7 or less Steel pipe 10.5 2.2 JIS G 3454-STPG JIS G 3456-STPT

    Remarks: 1. Control air header pipe operated at a maximum pressure of 1.0 MPa or less or a similar pipe may be of a material and dimensions that are suitable for the maximum operating temperature and flow of fluid in the pipe.

    2. Carbon steel pipe is to be used for fuel oil piping in which fluid temperature exceeds 65C within the control console and the maximum working pressure exceeds 1.0 MPa.

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    4.2 Couplings Couplings shall be either flareless pipe couplings or welded pipe couplings and be suitable for the pipe to be connected.

    4.3 Stop valves Stop valves shall conform to the following standards or shall be equivalent thereto in performance and be suitable for the pipe to be connected:

    JIS F 7329, JIS F 7341, JIS F 7343, JIS F 7379, JIS F 7387, and JIS F 8388. 4.4 Piping procedures Piping shall be carried out in accordance with the following procedures:

    a) Piping shall be grouped to a practicable extent and arranged in an ordinary manner, and shall be firmly secured in position at suitable intervals by means of metal strips, etc., to prevent any harmful vibration. A sufficient allowance for thermal expansion and contraction shall be provided to prevent any pipe damage together with a further supplementary means of escape, such as insertion or buffer materials.

    b) Piping shall be suitably sloped to prevent the residual fluid or condensate, and attention shall be paid to the branching out direction.

    c) The internal radius of a pipe bend shall be two times or more the pipe outside diameter for 90 bending and 4 times or more for 180 bending. Pipe bending shall be made at a normal temperature using an appropriate tool or tools.

    d) Machined or tooled pipes shall be cleaned with air of a sufficient velocity before assembly. e) Pressure piping to which a pressure gauge or device connects shall be provided with a stop valve

    capable of withstanding the maximum pressure of that system. The stop valves shall be fitted directly to the device, or when such causes inconvenience for

    valve operation, they shall be arranged in a group at a readily operable place. f) A joint portion of piping connecting to an instrument, device, or external piping shall be provided

    with a fitting, except that the use of a fitting at the mid-point of any piping within the control console shall be avoided unless necessary.

    g) Fittings for external piping connections shall preferably be grouped at a position that is suitable for connection work, and each fitting shall be marked with a code of symbol that agrees with that in the drawing, in a legible and permanently identifiable manner.

    h) Pipe joints other than those in air piping shall be screened from electrical equipment or wiring by means of partitions, etc., so that the leakage of fluid (steam, water, oil, refrigerant) will not have any undue influence on the operation of electrical equipment. Further, there shall be a suitable draining system capable of discharging any leaked fluid or condensate to the bottom of the control console and then to the outside.

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