External Gear Units - Bosch Rexroth · 2020-03-11 · external gear products home customer benefits...
Transcript of External Gear Units - Bosch Rexroth · 2020-03-11 · external gear products home customer benefits...
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
BOSCH REXROTH WORLDWIDE
External Gear Units
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
CUSTOMER BENEFITS
Technical Extended range of rotational speed Gap compensations for high volumetric
efficiency Realization of energy recuperation
(4 quadrant operation) High environmental resistance by
painting (NSS 480h)
Availability Worldwide manufacturing network and fast
delivery program Modular system with high variety of shafts,
flanges, ports, etc. Solutions with integrated valves Different gear pump technology
combined with DC electric motor
Quality Low double-digit ppm rate stands for high
quality standard Worldwide common high quality processes Technical support due to extensive
experience Global service network
Noise reduction Various solutions for noise reduction Award winning SILENCE PLUS technology Low noise emission due to low pressure
pulsation Helical gears for low intrinsic noise
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
DIFFERENT REQUIREMENTS – MULTIPLE SOLUTIONS
AZPF Millions of times proven high performance
pump Modular system with high variety of shafts,
flanges, ports, etc. Solutions with integrated valves
and sensors Reference in quality
AZPJ Award winning SILENCE PLUS technology Noise reduction up to 15 dB(A) Pulsation reduced to one quarter of standard
pump Multiple pumps available
AZPS Pulsation reduced to 25% of standard pump Noise reduction of 3 to 5 dB(A) Extended range of rational speed Consistently low pulsation even after long
operating time
AZPW Standard performance Pressure limit intermittent 210 bar Cost effective Rexroth high quality
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR UNITS WITH HELICAL GEARS
Characteristics Cost efficient solution Highly effective in low pressure and
gear motors New bearings to resist abrasive wear New design of the control edges for lower
pulsation Optimized geometry for low axial forces
spur helical
Intrinsic noise (size AZPB)
Helical Gears SILENCE SILENCE PLUS
Reduces noise
+ + ++
Optimized pulsation
0 ++ ++
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
B-PLATFORM – HIGH PERFORMANCE IN SMALL SIZE
Technical data Pump 1.0 … 7.1 cc; Motor 2.5 … 7.1 cc B-platform offers high pressures with small
installation space and low weight Long service life through reinforced design
of shafts and cast iron cover
Noise reduction with helical gears AZPB and AZMB with noise reduction by
helical gears Cost efficient solution to reduce intrinsic noise Effective in low pressures
Motor AZMB Excellent starting behavior in small sizes Optional reversible version for 2-quadrant
and 4-quadrant operation Integrated valves available
Flange design SAE-AA AZPB with SAE-AA interface up to 7,1 cc rev
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
AXIAL PISTON PUMP WITH GEAR PUMP
Different controller types available on axial piston pump: A1VO: DR, DRS, ED A10V(N)O/5x: DR, DRF, DRS(C), DRG, ED, ER, LA, EP, EK Completely assembled and tested Common suction port available Optimized interface Cost efficient standard performance AZPW up to high performance
low noise SILENCE PLUS AZPJ available Solutions for minimum space envelop
Features
Continuous pressure: 190 bar…250 barGear pump: All platformsNominal pressure 250 bar / 210 barSizes 18…35 / 18…100
Technical data
Axial piston pump A1VO / A10V(N)O/5x
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
COMPONENTS FOR ELECTRIFICATION – ELECTRO HYDRAULIC PUMP
Simple construction and large application range DC motors can be manufactured with different types of field windings
and protection class cases Assembly of switch relay and thermal protection switch Easy to find on AZ configurator
Applications
Emergency steering Aerial working platforms
Features
Power
Voltage 12 … 80 VDCTechnical data
Maximum pressure up to 280 barSizes 1.0 … 28 cc/rev
0.5 … 11.5 kW
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
WORLDWIDE NETWORK
3 continentsWork on researchand development
3 manufacturing locations
80Sales and servicenetwork throughout
countries
Nuremberg (Germany)AZ pumps and motors F, N, G (high performance) S, T, U (SILENCE) J (SILENCE PLUS)
Pomerode (Brazil)AZ pumps and motors B, F, N (high performance)
Bangalore (India)AZ pumps and motors W (standard performance) F (high performance) G (high performance – under
development)
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR UNITS OVERVIEW
B F N GStandard
Performancemax. 210 bar
High Performance
max. 280 bar
SILENCEmax. 280 bar
SILENCE PLUS
max. 280 bar
Displacement[cc/rev] 1 ... 7.1 4 … 28 20 … 36 22.5 … 100
AZPF
AZPS AZPT
AZPN
AZPW
AZPB
AZPU
AZPG
AZPJ
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPB
Platform B
Fixed displacement pump Consistent high quality based on large-volume production Long service life
Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific
solutions Line ports: Connection flange or screw thread
Available with SAE AA mount and shaft Three ½” SAE shaft options now exist, short keyed, long keyed and
splined
Features
Continuous pressure
Sizes 1.0 … 7.1 cc/revTechnical data
Max speed up to 6,000 rpmIntermittent pressure up to 250 bar
up to 220 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPF
Platform F
Fixed displacement pump
Consistent high quality based on large-volume production
Long service life
Plain bearings for high loads
Drive shafts according to ISO or SAE and customer-specific solutions
Line ports: Connection flange or screw thread
Combination of several pumps possible
Features
Continuous pressure
Sizes 4.0 … 28 cc/revTechnical data
Max speed up to 4,000 rpmIntermittent pressure up to 250 bar
up to 220 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPW
Platform F
Fixed displacement pump Standard performance Drive shafts according to ISO or SAE and customer-specific
solutions
Line ports: Connection flange or screw thread Combination of several pumps possible Optimized interface for combination with axial piston pumps –
optional common suction port
Features
Continuous pressure
Sizes 4.0 … 22.5 cc/revTechnical data
Max speed up to 3,500 rpmIntermittent pressure up to 210 bar
up to 190 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPS SILENCE
Platform F
Fixed displacement pump SILENCE dual-flank principle Consistently low pulsation even after long operating time
Optimized pressure pulsation, reduces noise emissions and oscillations in the system
Consistent high quality based on large-volume production Long service life due to enforced housing
Plain bearings for high loads Combinations of several pumps possible Energy recuperation possible
Features
Continuous pressure
Sizes 4.0 … 28 cc/revTechnical data
Max speed up to 4,000 rpmIntermittent pressure up to 280 bar
up to 250 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPJ SILENCE PLUS
Platform F
Fixed displacement pump SILENCE PLUS version Very low inherent noise
Noise emission reduced up to 15 dB(A) Optimized pressure pulsation Axial compensation
Plain bearings for high loads Drive shafts to ISO or SAE Long service life
Line ports: Connection flange or screw thread Optimized suction bore for higher speed Combination of several pumps possible
Energy recuperation possible
Features
Continuous pressure
Sizes 12 … 28 cc/revTechnical data
Max speed up to 3,500 rpmIntermittent pressure up to 280 bar
up to 250 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPN
Platform N
SILENCE version series T Fixed displacement pump Consistent high quality based on large-volume production
Long service life Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific
solutions
Line ports: Connection flange or screw thread Combination of several pumps possible
Features
Continuous pressure
Sizes 20 … 36 cc/revTechnical data
Max speed up to 3,000 rpmIntermittent pressure up to 280 bar
up to 250 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR PUMP AZPG
Platform G
SILENCE version series U Fixed displacement pump Consistent high quality based on large-volume production
Long service life Plain bearings for high loads Drive shafts according to ISO or SAE and customer-specific
solutions
Line ports: Connection flange or screw thread Combination of several pumps possible
Features
Continuous pressure
Sizes 22.5 … 100 cc/revTechnical data
Max speed up to 3,000 rpmIntermittent pressure up to 280 bar
up to 250 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR MOTORS OVERVIEW
B F N
HighPerformance
max. 280 bar
Displacement[cc/rev] 2.5 ... 7.1 8 … 22.5 20 … 36
AZMF AZMNAZMB
Technology
Platform
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR MOTOR AZMB
Platform B
Fixed displacement motor Consistent high quality based on
large-volume production Long service life
Plain bearings for high loads Drive shafts according to ISO or SAE and
customer-specific solutions SAE-AA flange, HP shaft steal and ½” shaft Line ports: Connection flange or screw thread
Applications Small fan drives Emergency steering
Vibration Fan for pneumatic planters
Features
Continuous pressure
Sizes 2.5 … 7.1 cc/revTechnical data
Max speed up to 5,000 rpmIntermittent pressure up to 250 bar
up to 220 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR MOTOR AZMF
Platform F
Fixed displacement motor Units with speed sensor For fan drive systems
Dust protection system Consistent high quality based on large-volume production Long service life
Plain bearings for high loadsApplications Fan drives
Vibration Stamper
Features
Continuous pressure
Sizes 8 … 22.5 cc/revTechnical data
Max speed up to 4,000 rpmIntermittent pressure up to 280 bar
up to 250 bar
EXTERNAL GEAR PRODUCTS
HOMECUSTOMER BENEFITSMULTIPLE SOLUTIONSHELICAL GEARSB PLATFORMAXIAL PISTON + GEAR PUMPELECTRO-HYDRAULIC PUMPWORLDWIDE NETWORKCOMPONENTS - PumpsAZPB pump
AZPF pump
AZPW pump
AZPS silence pump
AZPJ silence plus pump
AZPN pump
AZPG pump
COMPONENTS – MotorsAZMB motor
AZMF motor
AZMN motor
EXTERNAL GEAR MOTOR AZMN
Platform N
Fixed displacement motor Units with speed sensor For fan drive systems
Dust protection system Consistent high quality based on large-volume production Long service life
Plain bearings for high loadsApplications Fan drives
Vibration
Features
Continuous pressure
Sizes 20 … 36 cc/revTechnical data
Max speed up to 3,000 rpmIntermittent pressure up to 280 bar
up to 250 bar