THE HAVER® GROUP

THE CEMENT DIVISION

EXPERTISE IN CEMENT

The earth is small when compared to the large demands of its inhabitants. As a traditional medium sized company, the success of HAVER & BOECKER is not based on its size, but on its innovative spirit and global openness. It’s a family owned company that has remained loyal since 1887. That’s why cus-tomers all over the world have placed their trust in HAVER. This goes without saying for all business areas, and it’s always the main focus of the company. Subsidiary companies and re-presentatives on all continents work to uphold the reputation of this ambitious global market supplier.

Bundled expertise in our portfolioThe cement industry is an important business sector of the company. As a worldwide leader and suppler of cement packing plants, thousands of storage, packing and shipping facilities have been designed, delivered and put into operation together with customers in over 130 countries. The Cement business unit delivers concepts and solutions that are developed in dialogue with customers – everything from single machines to large-scale turnkey plants.

THE WORLD IS OUR MARKET

Our range of products and services for the cement industry: Plant engineering

Manual and fully automatic packing and loading systems

Palletising systems

Stationary packing machines with 1 - 4 filling spouts

HAVER ROTO-PACKERs with 4 - 16 filling spouts

Valve bag applicating systems

Valve bag sealing systems

miniseal® plants for 5-kg valve-bag

Fully automatic systems for packaging cement

Packing in bags made from PE tubular film

Mobile cement packing machines

Big Bag filling systems

Bulk loading facilities

Truck loading

Wagon loading

Cargo ship loading

Screening and classifying, pre-scalping

Foreign material screening

Cargo ship unloading

Silo filling and emptying

Plant automation and logistics systems

Installation and plant start-up

Service

Shipping system audits

Financing and leasing

THE HAVER® GROUP

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Haver & Boecker subsidiary companiesBrazil > Haver & Boecker ServiçoS

Mexico > Haver & Boecker Mexicana

USa > BeHn + BateS

Feige Filling tecHnology

canada > W.S. tyler

germany > BeHn + BateS

Feige aBFülltecHnik

Haver engineering, Meißen

Switzerland > Haver SUiSSe

china > Haver Filling tecHnology, Beijing

Feige Filling tecHnology aSia

africa > Haver SoUtHern aFrica

Haver & Boecker subsidiary companies that focus on cementindia > Haver iBaU india

china > Haver iBaU SHenzHen

United arab emirates > Haver Middle eaSt

Spain > Haver & Boecker iBerica

France > Haver France, Haver Service

Poland > Haver trading

germany > iBaU HaMBUrg

great Britain > Haver continental

russia > Haver & Boecker, rUSSia

USa > Haver Filling SySteMS, Haver Filling Service

Brazil > Haver & Boecker latinoamericana

verBor

USa West coast > Haver Filling SySteMS - WeSt coaSt

EXPERTISE STARTS WITH US

Us. That’s the HAVER Group. In addition to the business sector of cement it also includes the fields of service, mineral proces-sing technology, building materials + minerals and chemicals. Depending on the requirements and the job that needs to get done, expertise is drawn from the various individual areas and put into action.

In dialogue – real life examples speak for themselvesFor each of our projects, success does not come from one person, but rather it always comes by synergising the expertise one finds in a strong team. It begins by first determining customer wishes and competent advising by our experts. This is then followed by project planning and detailed design work. Often the real challenge is to achieve as little modification in the existing infrastructure as possible and to integrate the machine systems. Using tact and experience, new plant components, silo facilities, material transport systems, foreign material screening, bag transport or loading systems are implemented without any notable plant stoppages, and done according to a previously defined project execution plan previously made in close cooperation with the plant operator. Not only good machine technology ensures sustainable and significant advantages, but so do machines that are tailored to match the client’s overall concept.

Building Materials + Minerals Chemical

Mineral Processing Technology Service Cement

MACHINERY DIVISION OElDE

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A GROUP OF EXPERTS WITH COMMON GOALS

THE HAVER® GROUP

Russia

iBERiCa

HaVER MiDDLE EasT HaVER CONTiNENTaL

CONSULTING AND ENGINEERING

Complete concept planningBefore the decision to invest is made, we offer clients our entire

problem solving expertise. Plant and logistics concept planning

systematically leads to the construction and expansion of a plant

structure that’s able to handle the challenges of the future. The target

is to have a long-term investment plan and a plant structure with an

economically sensible and sustainable base to build on.

CEMSOL

I BAU HAMBURG

ADDING VALUE IN THE WORKFLOW

Producing a compact, modular facilities plan that takes future requirements into account is no easy task. In addition facilities must also be capable of expanding in order to meet customer wishes. This is a complex task that may not appear to be a typical challenge one faces on a daily basis. But for HAVER, this has long since been our daily work.

Focus on cement filling systemsHigh speeds, optimum weight accuracy, clean and dust-free filling and saving on bag materials, energy and personnel are the requirements a modern HAVER packing plant must fulfil today. Experience in logistics and planning help to keep the customer’s total project costs modest, and thus make an important contri-bution to the “total benefits of ownership“.Many customers involve our experts at the very early stages of their planning process. Our services of MASTERPLAN and PLANTAUDIT use a comprehensive approach in addressing customer problems that need to be solved. Renowned cement manufacturers have placed their trust in our expertise.

Machine engineering, logistics and infrastructure in harmonyA good example is Siam City Thailand, a real milestone. Here we have the K5 and K6 packing plants near Siam City Cement (Holcim). Siam City Cement operates the world’s largest automatic packing plant and dispatching facility. It’s laid out for 44,000 bags per hour. HAVER & BOECKER ma-chine technology is used here daily: starting with the IBAU silo facilities, it also includes HAVER mineral processing technology and extends to the centrepiece of the complete system – the HAVER ROTO-PACKER®. In this plant alone, Siam City Cement operates 20 ROTO-PACKERs as well 20 HAVER RADIMATs for trouble-free bag application. The plant concludes with automatic loading systems.

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THE HAVER® GROUP

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CEMSOL

I BAU HAMBURG

QUALITY MANAGEMENT

Remote Maintenance

HAVER HAVER Control Automation

ERP customer Production data

dispatch order

Control centre Process and production control system

Communication

Engineering

HAVER & BOECKER stands for worldwide quality made in germany. HAVER & BOECKER is certified according to the globally recognised dIN EN ISO 9001:2000 quality manage-ment system and guarantees a constant high level of quality.

Focus levelThe plant control system is state-of-the-art and is guaranteed after installation. Our own control specialists know the processes that are to be controlled. Dispatch automation systems with a connection to the customer’s ERP round out our plant control systems. Installation and start-up by our specialists assure short implementation phases and ensure systems quickly go into industrial operation.

Norms, certifications, facts Certified as to DIN EN ISO 9001:2000 Machine technology that fulfils all worldwide calibration laws Certified system for measuring instruments: OIML In-depth knowledge of customer industrial norms

and regulations EG Machinery Directive 2006/42 EG Low Voltage Directive 2006/95 EG Electromagnetic Compatibility 2004/108 EG Pressure Equipment Directive 97/23 EG UL certified circuit system builder

ADDING VALUE DURING THE PROCESS8 96 7

THE HAVER® GROUP

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Smooth processes also after installationgood control technology

assures excellent systems

operation that seamlessly fits

to the needs of the existing

infrastructure. Here it not only

comes down to technology,

but it also involves management

systems developed and

implemented by our expert

process engineers.

dispatch

Warehouse and stocking dispatch automation

Truck routing

Producing transport documents

Silo / packing plant Operator/process control

Weighing systems

Batch management

Electrical engineering

When years of experience, innovative technology and market requirements are unified, then a high standard of flexibility is the end result. Today we can say that we have the right machine available for every class of performance. This allows us to fulfil various customer needs and to keep pace with the constantly growing global market changes.

Focus on cement filling machinesWhether stationary or rotating – there’s a machine to choose from for every application and every class of performance. Modular design contributes to easy maintainability and makes future expansion or modifications easy. Key components manu- factured in house and the procurement of standard components from exclusive manufacturers assure optimum machine function and provide our customers with top reliability. For filling cement with stationary machines, 1 - 4 spout machines are available, and 4 - 16 spout machines are available for rotating type packers. The speed per spout depends on the product properties and bag quality and can be over 375 bags per hour. The entire range of packing machine speeds can be automated using valve-bag automatic applicator machines. Bag discharge machines with integrated control and correction weighing ensure only confor-ming bags enter the palletising unit and reach the customers. More than 8000 stationary filling machines and more than 3500 HAVER ROTO-PACKERs are examples of the trust customers have placed in HAVER.

In the meantime the name HAVER ROTO-PACKER® has become synonymous to worldwide success. It is often copied, but the standards of the original are never reached. The significance

of the having the original is clearly underscored by the new VDMA cam-paign: “Choose the Original – Choose Success!“. The VDMA, Association of German Machine Manufacturers, and

its members are mounting a defence against copies and the infringement of intellectual property rights.

PERFORMANCE AND MODULARITY

4 6 8 10

161412

HAVER ROTO CLASSIC®

Overview of speeds / unsealed

Spouts Up to Bags/hr 25 kg 50 kg

4 1 500 1 300 6 2 250 1 950 8 3 000 2 600 10 3 750 3 250 12 4 500 3 900 14 5 250 4 550 16 6 000 5 200

Depends on product

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THE HAVER® GROUP

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AN ORIGINAL FOR ALL CASES

Solutions on the spotWith its HAVER ROTO ClASSIC® as the most modern of the HAVER

ROTO-PACKER® series, the HAVER ROTO ClASSIC® family continues

its decades long success story in cement filling. It begins with the

4-spout design and ends with the high speed 16-spout HAVER ROTO

ClASSIC® machine. We have a broad product range that offers the

right solution with the high levels of flexibility to suit every need. The

HAVER ROTO ClASSIC® sets new standards in ease of maintenance

and machine operational availability.

Brazil

HAVER & BOECKER latinoamericana Màquinas Ltda. Rod. Campinas à Monte Mor, km 2013190 MONTE MOR S.P.Phone: +55-19-3879-9101 Telefax: +55-19-3879-1410E-mail: haverhbl@haverbrasil.com.brInternet: www.haverbrasil.com.br

China

HAVER IBAU SHENzHEN lIMITEd1st Floor, L BuildingJingtie Technological & Industrial Zone No. 49 Changjiangpu Road, Heao Village Henggang Town, Longgang District Shenzhen 518115Phone: +86-755 2862 5372 Telefax: +86-755 2862 5382E-mail: info@haveribau.cnInternet: www.haveribau.cn

France

HAVER FRANCE S.A.R.l.ZA - 7, rue des Bauches78260 ACHERESPhone: +33-1-39118080Telefax: +33-1-39118089E-mail: info@haverfrance.fr Internet: www.haverfrance.fr

Germany

IBAU HAMBURgRödingsmarkt 3520459 HamburgPhone: +49-40-3613090Telefax: +49-40-363983E-mail: info@ibauhamburg.deInternet: www.ibauhamburg.de

Great Britain

HAVER CONTINENTAl ltd. Invincible Road FARNBOROUGH, Hants Gu14 7QU Phone: +44-1252 512122 Telefax: +44-1252 549291E-Mail: info@havercontinental.com Internet: www.havercontinental.com

India

HAVER IBAU INdIA Pvt. ltd.Khandiwada Post Asoj District VADODARA – 391 510Phone: +91-2676 30 66 00Telefax: +91-2676 30 69 99E-mail: india@haverboecker.comInternet: www.haveribauindia.com

Russia

HAVER & BOECKER, RussiaGostinichny Proezd 8 /1, Buero 42 127106 MOSCOWPhone/Telefax: +7 495 783 34 48E-mail: m.maslova@haverrussia.ruInternet: www.haverrussia.ru

Spain

HAVER & BOECKER IBERICAGran Vía Corts Catalanes, 701 - 3° 1a B08013 BARCELONAPhone: +34-93-247 61 90Telefax: +34-93-247 61 91E-mail: hbi@haverboecker.com

U.S.A.

HAVER FIllINg SySTEMS, INC. 460, Gees Mill Business Court CONYERS, GA 30013Phone: +1-770 760-1130Telefax: +1-770 760-1181E-mail: sales@haverusa.comInternet: www.haverusa.com

U. A. E.

HAVER MIddlE EAST FzEP.O.Box: 34098 Ras Al Khaimah / U.A.E.Phone: +971 7 24 34 711Telefax: +971 7 24 34 712E-mail: hme@haverboecker.comInternet: www.havermiddleeast.com

... and representatives all over the world!

HAVER & BOECKER · THE CEMENT dIVISION · Carl-Haver-Platz 3 · 59302 OELDE · Germany

Phone: +49 2522 30-300 · Telefax: +49 2522 30-535

E-mail: zement@haverboecker.com

Internet: www.haverboecker.com PM

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